Automatic coating machine for bottom dish of electric kettle

By designing a reverse-inclined conveyor belt and support bars to achieve automatic flipping of aluminum plates, the problem of manual flipping required for double-sided aluminum plate spraying was solved, thus improving spraying efficiency.

CN223915694UActive Publication Date: 2026-02-17GUANGDONG AOLINGE ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202520368481.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-02-17
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

In existing technologies, double-sided spraying of aluminum plates requires manual flipping, which affects spraying efficiency.

Method used

Design an automatic coating machine for the bottom plate of an electric kettle. It uses first and second conveyor belts that are tilted in opposite directions to automatically spray paint both sides of the aluminum plate. Support bars are used to automatically flip the aluminum plate, thus achieving double-sided spraying of the aluminum plate.

Benefits of technology

It has enabled the automation of double-sided spraying of aluminum plates, thus improving spraying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric kettle production equipment, and discloses an electric kettle bottom plate automatic coating machine which comprises a coating box body, a first transmission assembly and a second transmission assembly are installed in the coating box body, the first transmission assembly is sleeved with a first conveying belt, and the second transmission assembly is sleeved with a second conveying belt. The first conveying belt and the second conveying belt move in opposite directions and are obliquely installed in the opposite directions, and multiple sets of supporting strips are installed on the outer side of the second conveying belt. Spraying pipes are installed above the first conveying belt and the second conveying belt correspondingly, and multiple sets of spraying heads are installed on the lower sides of the spraying pipes. Compared with the prior art, the aluminum plate coating device has the advantages that brazing flux is sprayed on one side of an aluminum plate on the upper side of the first conveying belt, the aluminum plate moves to the upper side of the second conveying belt from the first conveying belt, the aluminum plate is pushed to move downwards through the supporting strips, the aluminum plate is turned over on the upper side of the second conveying belt, and the brazing flux is sprayed on the other side of the aluminum plate; and double surfaces of the aluminum plate can be automatically sprayed.
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Description

Technical Field

[0001] This utility model relates to the technical field of electric kettle production equipment, specifically to an automatic coating machine for the bottom plate of an electric kettle. Background Technology

[0002] When installing an electric kettle, the aluminum plate needs to be coated with flux on the outside. The flux is used to promote the bonding between metals during welding or brazing. In addition, the flux forms a liquid film during brazing, covering the surface of the aluminum plate and the filler metal, isolating oxygen in the air and preventing the aluminum plate from oxidizing at high temperatures.

[0003] However, many manufacturers do not consider the second advantage of flux and usually only spray the aluminum plate on one side where it is welded to the metal. This spraying method is relatively simple. Usually, a conveyor belt is used to transport the aluminum plate and a spraying component is installed above the conveyor belt to spray the upper side of the aluminum plate. However, when this spraying structure sprays the aluminum plate on both sides, it is necessary to manually flip the aluminum plate and then transport it by the conveyor belt. This method affects the efficiency of aluminum plate spraying.

[0004] To address the aforementioned technical problems, this application proposes an automatic coating machine for the bottom plate of an electric kettle. Utility Model Content

[0005] I. Technical problems to be solved

[0006] The technical problem this invention aims to solve is that when using a conveyor belt to transport aluminum plates and a spraying assembly to spray the upper side of the aluminum plates, this spraying structure requires manual flipping of the aluminum plates before conveying them via the conveyor belt, which affects the efficiency of aluminum plate spraying.

[0007] II. Technical Solution

[0008] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows: an automatic coating machine for the bottom plate of an electric kettle, including a coating box, wherein a first transmission component and a second transmission component are installed inside the coating box, a first conveyor belt is sleeved on the outside of the first transmission component, and a second conveyor belt is sleeved on the outside of the second transmission component. The first conveyor belt and the second conveyor belt move in opposite directions and are installed at an inverted angle. The second conveyor belt is located below the first conveyor belt and multiple sets of support bars are installed on its outside.

[0009] Spraying pipes are installed above the first conveyor belt and the second conveyor belt respectively. The spraying pipes are fixedly installed on the rear side wall of the coating box and multiple sets of spraying heads are installed on the lower side.

[0010] The coating box is provided with a feed inlet and a discharge outlet on the same side. The feed inlet is close to the feed end of the first conveyor belt, and the discharge outlet is close to the discharge end of the second conveyor belt.

[0011] As an improvement, the height of the discharge end of the first conveyor belt is lower than the height of the inlet end, and the height of the discharge end of the second conveyor belt is lower than the height of the inlet end.

[0012] As an improvement, two sets of baffles are installed on the rear side wall of the coating box. The baffles are located on the side of the spray pipe near the inlet and outlet, and the lower sides of the two sets of baffles are respectively close to the upper sides of the first conveyor belt and the second conveyor belt.

[0013] As an improvement, a receiving plate is installed through the inside of the feed inlet, and a material transfer device is installed through the inside of the discharge outlet.

[0014] As an improvement, an assembly trolley is installed on the outside of the coating box, near the material transfer device. The assembly trolley includes a base plate and a receiving platform. An electric telescopic rod is installed on the upper side of the base plate. The receiving platform is installed on the upper side of the extended end of the electric telescopic rod. A protective platform is provided on the outside of the receiving platform. Multiple sets of support legs are connected between the bottom of the protective platform and the base plate. Two sets of limiting strips are installed on the upper side of the protective platform, and the two sets of limiting strips are located on both sides of the receiving platform.

[0015] As an improvement, a door is installed on the front side of the coating box, and a glass observation window is provided on the door.

[0016] III. Beneficial Effects

[0017] The advantages of this invention compared to the prior art are as follows: when the aluminum plate moves on the upper side of the first conveyor belt, flux is sprayed onto one side of the aluminum plate. After single-sided spraying, one side of the aluminum plate moves from the first conveyor belt to the upper side of the second conveyor belt. The aluminum plate is then pushed downward by the support bar, causing the aluminum plate to flip over on the upper side of the second conveyor belt. Flux is then sprayed onto the other side of the aluminum plate, thus achieving automatic spraying of both sides of the aluminum plate and improving the spraying efficiency of both sides of the aluminum plate. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an automatic coating machine for the bottom plate of an electric kettle, according to this utility model.

[0019] Figure 2 This is a three-dimensional view of the interior of the coating box of an automatic coating machine for the bottom plate of an electric kettle, according to this utility model.

[0020] Figure 3 This is a front view of the interior of the coating box of an automatic coating machine for the bottom plate of an electric kettle, according to this utility model.

[0021] Figure 4 This is a schematic diagram of the assembly trolley structure of an automatic coating machine for the bottom plate of an electric kettle, according to this utility model.

[0022] As shown in the figure: 1. Coating box body; 2. Box door; 3. First transmission assembly; 4. First conveyor belt; 5. Second transmission assembly; 6. Second conveyor belt; 7. Support bar; 8. Spray pipe; 9. Spray head; 10. Baffle; 11. Inlet; 12. Receiving plate; 13. Outlet; 14. Material transfer device; 15. Base plate; 16. Electric telescopic rod; 17. Receiving platform; 18. Protective platform; 19. Support leg; 20. Limiting bar. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] As attached Figure 1 and attached Figure 2 As shown, an automatic coating machine for the bottom plate of an electric kettle includes a coating box 1. A first transmission assembly 3 and a second transmission assembly 5 are installed inside the coating box 1. A first conveyor belt 4 is fitted around the outside of the first transmission assembly 3, and a second conveyor belt 6 is fitted around the outside of the second transmission assembly 5. The first conveyor belt 4 and the second conveyor belt 6 move in opposite directions and are installed at opposite angles. The height of the discharge end of the first conveyor belt 4 is lower than the height of the inlet end, and the height of the discharge end of the second conveyor belt 6 is lower than the height of the inlet end. The second conveyor belt 6 is located below the first conveyor belt 4, and multiple sets of support bars 7 are installed on its outer side. An aluminum plate moves on the upper side of the second conveyor belt 6, with one side of the aluminum plate moving to the output end of the second conveyor belt 6 and tilting downwards to support the upper side of the second conveyor belt 6. The second conveyor belt 6 drives the lower side of the aluminum plate to move in the opposite direction, and pushes the lower side of the aluminum plate to move through the support bars 7, causing the aluminum plate to automatically flip on the upper side of the second conveyor belt 6.

[0026] As attached Figure 2 and attached Figure 3 As shown, spray pipes 8 are respectively installed above the first conveyor belt 4 and the second conveyor belt 6. The spray pipes 8 are fixedly installed on the rear side wall of the coating box 1, and multiple sets of spray heads 9 are installed on the lower side. The spray pipes 8 and the external flux supply device feed flux into the spray pipes 8 and spray the flux onto the aluminum plate through the multiple sets of spray heads 9.

[0027] The coating box 1 is provided with an inlet 11 and an outlet 13 on the same side. The inlet 11 is close to the feeding end of the first conveyor belt 4, and the outlet 13 is close to the discharging end of the second conveyor belt 6. A receiving plate 12 is installed inside the inlet 11 to feed the aluminum plate to the upper side of the receiving plate 12 and push the aluminum plate to the upper side of the first conveyor belt 4 for feeding. A material transfer device 14 is installed inside the outlet 13. The second conveyor belt 6 sends the double-sided coated aluminum plate to the outlet 13. The aluminum plate moves to the upper side of the material transfer device 14 and is discharged through the material transfer device 14.

[0028] As attached Figure 1 and attached Figure 3 As shown, two sets of baffles 10 are installed on the rear side wall of the coating box 1. The baffles 10 are located on the side of the spray pipe 8 near the inlet 11 and outlet 13. The lower sides of the two sets of baffles 10 are close to the upper sides of the first conveyor belt 4 and the second conveyor belt 6, respectively. The two sets of baffles 10 block the sprayed flux to prevent the flux from spraying towards the inlet 11 and outlet 13 and splashing into the air from the inlet 11 and outlet 13.

[0029] The front side of the coating box 1 is equipped with a box door 2, and the box door 2 is provided with a glass observation window, which makes it easy to observe the state of the aluminum plate inside the coating box 1.

[0030] Example 2

[0031] Based on Example 1, to facilitate the assembly of the aluminum plate after flux spraying, as shown in the attached... Figure 1 and attached Figure 4 As shown, an assembly trolley is installed on the outside of the painting box 1, near the material transfer device 14. The assembly trolley includes a base plate 15 and a receiving platform 17. An electric telescopic rod 16 is installed on the upper side of the base plate 15. The receiving platform 17 is installed on the upper side of the extended end of the electric telescopic rod 16. A protective platform 18 is provided on the outside of the receiving platform 17. Multiple sets of support legs 19 are connected between the bottom of the protective platform 18 and the base plate 15. Two sets of limiting strips 20 are installed on the upper side of the protective platform 18. The two sets of limiting strips 20 are respectively Located on both sides of the receiving platform 17, the conveying device 14 transports the aluminum plate. The aluminum plate moves to the upper side of the receiving platform 17 and the protective platform 18. The aluminum plate is located between two sets of limiting strips 20. The two sets of limiting strips 20 are inclined structures. The position of the aluminum plate can be adjusted by the two sets of limiting strips 20. The aluminum plate is sent to the upper side of the receiving platform 17 and assembled with other components. After the assembly is completed, the electric telescopic rod 16 is activated. The electric telescopic rod 16 pushes the receiving platform 17 upward to move the aluminum plate away from the upper side of the protective platform 18, making it easier to pick up the aluminum plate.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0034] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. An automatic coating machine for the bottom plate of an electric kettle, comprising a coating box (1), characterized in that: The painting box (1) is equipped with a first transmission assembly (3) and a second transmission assembly (5). The first transmission assembly (3) is fitted with a first conveyor belt (4) on its outside, and the second transmission assembly (5) is fitted with a second conveyor belt (6) on its outside. The first conveyor belt (4) and the second conveyor belt (6) move in opposite directions and are installed at an angle in the opposite direction. The second conveyor belt (6) is located below the first conveyor belt (4) and has multiple sets of support bars (7) installed on its outside. Spray pipes (8) are installed above the first conveyor belt (4) and the second conveyor belt (6), respectively. The spray pipes (8) are fixedly installed on the rear side wall of the coating box (1), and multiple sets of spray heads (9) are installed on the lower side. The coating box (1) is provided with a feed inlet (11) and a discharge outlet (13) on the same side. The feed inlet (11) is close to the feeding end of the first conveyor belt (4), and the discharge outlet (13) is close to the discharge end of the second conveyor belt (6).

2. The automatic coating machine for the bottom plate of an electric kettle according to claim 1, characterized in that: The height of the discharge end of the first conveyor belt (4) is lower than the height of the inlet end, and the height of the discharge end of the second conveyor belt (6) is lower than the height of the inlet end.

3. The automatic coating machine for the bottom plate of an electric kettle according to claim 1, characterized in that: The painting box (1) has two sets of baffles (10) installed on its rear side wall. The baffles (10) are located on the side of the spray pipe (8) near the inlet (11) and outlet (13). The lower sides of the two sets of baffles (10) are close to the upper sides of the first conveyor belt (4) and the second conveyor belt (6), respectively.

4. An automatic coating machine for the bottom plate of an electric kettle according to claim 1, characterized in that: A receiving plate (12) is installed inside the feed inlet (11), and a material transfer device (14) is installed inside the discharge outlet (13).

5. An automatic coating machine for the bottom plate of an electric kettle according to claim 4, characterized in that: An assembly trolley is installed on the outside of the coating box (1) and near the material transfer device (14). The assembly trolley includes a base plate (15) and a receiving platform (17). An electric telescopic rod (16) is installed on the upper side of the base plate (15). The receiving platform (17) is installed on the upper side of the extended end of the electric telescopic rod (16). A protective platform (18) is provided on the outside of the receiving platform (17). Multiple sets of support legs (19) are connected between the bottom of the protective platform (18) and the base plate (15). Two sets of limiting strips (20) are installed on the upper side of the protective platform (18). The two sets of limiting strips (20) are located on both sides of the receiving platform (17).

6. An automatic coating machine for the bottom plate of an electric kettle according to claim 1, characterized in that: The front side of the coating box (1) is equipped with a box door (2), and the box door (2) is provided with a glass observation window.