Coal gangue sorting device
The initial screening using filter plates, motors, deflector rods, and top blocks, combined with secondary screening using motors, rotating rods, stirring rods, and material-pushing plates, solves the problem of small pieces of material being trapped within large pieces of material, achieving more efficient screening and sorting results.
Patent Information
- Application Number
- CN202520017502.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing sorting devices do not completely separate materials during the raw material filtration process, resulting in some small pieces of material being trapped in large pieces of material and not being screened out.
The primary screening process uses a combination of filter plates, motor, deflector rod, and top block, combined with a secondary screening process using a combination of motor, rotating rod, stirring rod, and material feeding plate. By controlling the material flow through baffles, large pieces of material are not directly discharged, thus achieving thorough screening of small pieces of material.
It improves the sufficiency and quality of material screening, ensures the continuous and efficient operation of the screening process, and enhances the working efficiency and accuracy of the coal gangue sorting device.
Smart Images

Figure CN223915899U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting device technology, and in particular to a coal gangue sorting device. Background Technology
[0002] Coal gangue is a solid waste discharged during the coal mining and washing process. It is a blackish-gray rock with a low carbon content and harder than coal that is associated with coal seams during the coal formation process. Separating coal gangue is a necessary step in the coal mining process. Separating coal gangue can reduce washing costs and improve the grade of the finished coal product.
[0003] Regarding the aforementioned technologies, the existing sorting devices have the following drawbacks: during the raw material filtration process, after screening large and small pieces of material, some small pieces of material are still trapped within the large pieces and are not screened out, resulting in incomplete screening of the material. Therefore, this utility model provides a coal gangue sorting device. Utility Model Content
[0004] The purpose of this application is to provide a coal gangue sorting device to solve the problem mentioned in the background art that, in the process of filtering raw materials, after screening large and small pieces of material, some small pieces of material are still trapped in the large pieces of material and are not screened out, resulting in incomplete screening of materials.
[0005] To achieve the above objectives, this application provides the following technical solution: a coal gangue sorting device, comprising a fixed frame and a motor, wherein a filter plate is hinged to the inner wall side of the fixed frame, the output end of the motor passes through the fixed frame, a deflection rod is fixedly connected to the output end of the motor, a pair of top blocks are fixedly connected to the outer side of the deflection rod, a baffle is provided on the outer side of the filter plate, a feed frame is fixedly connected to the inner wall side of the fixed frame, a filter chamber is fixedly connected to the side of the fixed frame, and a re-screening component is provided inside the filter chamber.
[0006] Preferably, the re-screening component includes a rotating rod rotatably connected to the inner wall side of the filter chamber, a plurality of stirring rods fixedly connected to the outer side of the rotating rod, an arc-shaped filter plate fixedly connected to the inner wall side of the filter chamber, and a material-pulling plate adapted to the arc-shaped filter plate fixedly connected to the outer side of the rotating rod.
[0007] Preferably, the diameter of the filter holes in the arc-shaped filter plate is the same as the diameter of the filter holes in the filter plate.
[0008] Preferably, the outer side of the fixed frame is provided with a first feed port that is adapted to the feed frame, and the outer side of the filter chamber is provided with a second feed port that is connected to the first feed port.
[0009] Preferably, an installation frame is fixedly connected to the outer side of the filter plate, the top and bottom of the installation frame are connected through each other, and a baffle is provided inside the installation frame.
[0010] Preferably, the outer side of the baffle is provided with bolts, and both the inner side of the baffle and the mounting frame are provided with threaded holes that are compatible with the bolts.
[0011] Preferably, the filter chamber has a discharge port on its outer side, and a guide frame is fixedly connected to the bottom of the filter chamber.
[0012] Preferably, a fixing frame is fixedly connected to the outer side of the fixing frame, the motor is fixedly connected to the inner wall of the fixing frame, and a bottom frame is fixedly connected to the bottom of the fixing frame.
[0013] Preferably, a positioning frame is fixedly connected to the outer side of the filter chamber, and an electric motor is fixedly connected to the inner wall of the positioning frame.
[0014] Preferably, the output end of the motor passes through the filter chamber, and the output end of the motor is fixedly connected to the rotating rod.
[0015] In summary, the technical effects and advantages of this utility model are as follows:
[0016] 1. In this utility model, the material is initially screened by the combination of filter plate, motor, deflector rod and top block. The material is further screened by the combination of motor, rotating rod, stirring rod and material feeding plate, which separates small pieces of material from large pieces of material. The baffles prevent large pieces of material from being directly discharged during the initial filtration process, making the screening of large pieces of material more thorough.
[0017] 2. In this utility model, through the cooperative arrangement of the material-pushing plate, the material-pushing plate can promptly remove the coal gangue attached to the arc-shaped filter plate during rotation, preventing the coal gangue from clogging the screen holes of the arc-shaped filter plate, ensuring the screening efficiency of the arc-shaped filter plate, and enabling the secondary screening process to be carried out continuously and efficiently, thereby improving the working efficiency and sorting quality of the entire coal gangue sorting device. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a first-view axial side view of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the second-view axial side structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the deflection rod and the top block in this utility model;
[0022] Figure 4 This is a schematic diagram of the positioning frame and the electric motor in this utility model.
[0023] In the diagram: 1. Fixed frame; 2. Motor; 3. Fixed bracket; 4. Positioning bracket; 5. Filter chamber; 6. Discharge port; 7. First feed port; 8. Second feed port; 9. Rotating rod; 10. Stirring rod; 11. Feeding plate; 12. Arc-shaped filter plate; 13. Guide frame; 14. Feeding frame; 15. Baffle; 16. Filter plate; 17. Bottom frame; 18. Mounting frame; 19. Bolt; 20. Deflection rod; 21. Top block; 22. Motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Example 1: Reference Figure 1-4The coal gangue sorting device shown includes a fixed frame 1 and a motor 2. The fixed frame 1 serves as the basic framework of the entire device, supporting and protecting the internal components. A filter plate 16 is hinged to its inner wall side. The filter plate 16 performs preliminary screening of the coal gangue, allowing coal gangue meeting certain particle size requirements to pass through, while larger particles remain above the filter plate 16, achieving preliminary separation of coarse and fine particles and improving sorting efficiency and accuracy. The motor 2 provides power for the operation of the device, and its output end passes through the fixed frame 1. The output end of the motor 2 is fixedly connected to... A deflector rod 20 is connected, and the rotation of the deflector rod 20 can drive a pair of top blocks 21 fixedly connected to the outside to move. The top blocks 21 can intermittently contact the filter plate 16, and generate vibration by pushing the filter plate 16, preventing coal gangue from clogging the screen holes of the filter plate 16 and ensuring the continuous and smooth progress of the screening process. A baffle 15 is provided on the outside of the filter plate 16. The baffle 15 can prevent coal gangue from sliding off the edge of the filter plate 16 during the screening process, ensuring that the screening is carried out within the predetermined area, avoiding material scattering and waste, and improving the accuracy and stability of the sorting. A feed frame 14 is fixedly connected to the inner wall of the fixed frame 1. The feed frame 14 provides a dedicated channel for coal gangue to enter the fixed frame 1, facilitating control of the feed position and direction, so that the coal gangue can accurately fall onto the filter plate 16 for screening. A filter chamber 5 is fixedly connected to the side of the fixed frame 1. The filter chamber 5 is used for further processing and screening of the coal gangue that has undergone preliminary screening. A secondary screening component is set inside the filter chamber 5. The secondary screening component includes a rotating rod 9 that is rotatably connected to the inner wall of the filter chamber 5. The rotating rod 9 can rotate stably inside the filter chamber 5, providing support and power transmission for the movement of subsequent components. Multiple stirring rods 10 are fixedly connected to the outer side of the rotating rod 9. The stirring rods 10 stir the coal gangue entering the filter chamber 5 as the rotating rod 9 rotates, making the coal gangue more evenly distributed inside the filter chamber 5, avoiding coal gangue accumulation in one place, ensuring the comprehensiveness and accuracy of the subsequent screening process, preventing some coal gangue from not being fully screened due to material accumulation, and improving the effect and quality of secondary screening.An arc-shaped filter plate 12 is fixedly connected to the inner wall of the filter chamber 5. The arc-shaped filter plate 12 can further screen the stirred coal gangue. Due to its arc-shaped design, during the flow of coal gangue in the filter chamber 5, smaller coal gangue particles will pass through the screen holes of the arc-shaped filter plate 12 and enter the next process or collection area, further improving the accuracy of coal gangue sorting and separating coal gangue of different particle sizes more finely. A material-pushing plate 11 adapted to the arc-shaped filter plate 12 is fixedly connected to the outer side of the rotating rod 9. During the rotation, the material-pushing plate 11 can promptly dislodge the coal gangue adhering to the arc-shaped filter plate 12, preventing the coal gangue from clogging the screen holes of the arc-shaped filter plate 12 and ensuring... The arc-shaped filter plate 12 ensures efficient screening, enabling the secondary screening process to continue efficiently, thereby improving the overall working efficiency and sorting quality of the coal gangue sorting device. A first feed inlet 7, which is adapted to the feed frame 14, is provided on the outside of the fixed frame 1. The first feed inlet 7 provides an entrance for coal gangue to enter the feed frame 14, facilitating the accurate delivery of coal gangue into the device for sorting, ensuring a smooth start to the entire sorting process. A second feed inlet 8, which is connected to the first feed inlet 7, is provided on the outside of the filter chamber 5. The second feed inlet 8 allows the coal gangue after preliminary screening to smoothly enter the filter chamber 5 from the fixed frame 1 for secondary screening.
[0027] In this embodiment, the material is introduced into the fixed frame 1, and the filter plate 16 filters the material. Small pieces of material fall into the bottom frame 17. The control motor 2 drives the deflection rod 20 and the top block 21 to rotate, lifting the filter plate 16. As the deflection rod 20 continues to rotate, the filter plate 16 will reset under the action of gravity, realizing the reciprocating motion of the filter plate 16, which improves the filtration effect of the material. After the initial filtration of the material is completed, the bolt 19 is unscrewed and the baffle 15 is removed to remove the obstruction of large pieces of material. Large pieces of material fall into the feed frame 14 and fall into the arc-shaped filter plate 12 through the first feed port 7 and the second feed port 8. The control motor 22 drives the rotating rod 9 to rotate, and the rotating rod 9 drives multiple stirring rods 10 to stir the large pieces of material. Small pieces of material wrapped in the large pieces of material fall into the guide frame 13. Finally, the rotating rod 9 drives the material-pushing plate 11 to deflect, pushing the material out of the discharge port 6 and collecting the large pieces of material.
[0028] Example 2: Reference Figure 1-4Based on the same concept as in Embodiment 1 above, this embodiment also proposes that an installation frame 18 is fixedly connected to the outer side of the filter plate 16. The installation frame 18 not only provides a stable installation position for the baffle 15, but its top and bottom are also connected to facilitate the entry and exit of materials. The baffle 15 set inside the installation frame 18 can block and adjust the flow direction of materials. Through the cooperation of the bolts 19 set on the outer side and the threaded holes opened on the inner side of the installation frame 18, it is easy to block large pieces of materials and achieve more thorough filtration of large pieces of materials. The filter chamber 5 has a discharge port 6 on the outer side, which is the channel for the filtered materials to be discharged, ensuring the smoothness of the filtration process. The guide frame 13 fixedly connected to the bottom of the filter chamber 5 can effectively guide the filtered materials to be discharged in a concentrated manner, avoiding the accumulation of materials at the bottom of the chamber and ensuring the continuous and efficient operation of the filtration work; the outer side of the fixed frame 1 The fixed frame 3 provides a stable support structure for the motor 2, enabling the motor 2 to operate smoothly after being fixedly connected to the inner wall of the fixed frame 3, ensuring stable power output. The bottom frame 17, which is fixedly connected to the bottom of the fixed frame 1, helps to collect and guide materials that may leak or overflow from the filter chamber 5, preventing materials from scattering and facilitating subsequent cleaning and secondary processing of materials. The positioning frame 4, which is fixedly connected to the outside of the filter chamber 5, provides the motor 22 with precise positioning and a solid installation foundation. The output end of the motor 22 passes through the filter chamber 5 and is fixedly connected to the rotating rod 9. The motor 22 serves as a power source, driving the rotating rod 9 to rotate, thereby driving the relevant components in the filter chamber 5 to operate, realizing the stirring, turning and other operations of materials, promoting the filtration process, improving the filtration effect and speed, and ensuring that the materials in the filter chamber 5 can be fully and effectively filtered.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A coal gangue sorting device comprising a fixed frame (1) and a motor (2), characterized in that: The inner wall side of the fixed frame (1) is hingedly connected with a filter plate (16), an output end of the motor (2) penetrates the fixed frame (1), the output end of the motor (2) is fixedly connected with a deflection rod (20), the outer side of the deflection rod (20) is fixedly connected with a pair of top blocks (21), the outer side of the filter plate (16) is provided with a baffle (15), the inner wall side of the fixed frame (1) is fixedly connected with a feeding frame (14), the side of the fixed frame (1) is fixedly connected with a filtering bin (5), and the filtering bin (5) is provided with a re-screening assembly.
2. The coal gangue sorting device according to claim 1, characterized in that: The re-screening assembly comprises a rotating rod (9) rotatably connected with the inner wall side of the filtering bin (5), a plurality of stirring rods (10) are fixedly connected to the outer side of the rotating rod (9), the inner wall side of the filtering bin (5) is fixedly connected with an arc-shaped filter plate (12), and the outer side of the rotating rod (9) is fixedly connected with a raking plate (11) matched with the arc-shaped filter plate (12).
3. The coal gangue sorting device according to claim 2, characterized in that: The filter hole diameter of the arc-shaped filter plate (12) is consistent with the filter hole diameter of the filter plate (16).
4. The coal gangue sorting device according to claim 1, characterized in that: The outer side of the fixed frame (1) is provided with a first feeding port (7) matched with the feeding frame (14), and the outer side of the filtering bin (5) is provided with a second feeding port (8) in communication with the first feeding port (7).
5. A coal gangue sorting device according to claim 4, characterized in that: The outer side of the filter plate (16) is fixedly connected with a mounting frame (18), the top and the bottom of the mounting frame (18) are provided in a penetrating manner, and the mounting frame (18) is provided with a baffle (15).
6. A coal gangue sorting device according to claim 5, characterized in that: The outer side of the baffle (15) is provided with a bolt (19), and the baffle (15) and the inner side of the mounting frame (18) are both provided with threaded holes matched with the bolt (19).
7. The coal gangue sorting device according to claim 2, characterized in that: The outer side of the filtering bin (5) is provided with a discharge port (6), and the bottom end of the filtering bin (5) is fixedly connected with a guide frame (13).
8. The coal gangue sorting device according to claim 2, characterized in that: The outer side of the fixed frame (1) is fixedly connected with a fixed frame (3), the motor (2) is fixedly connected with the inner wall of the fixed frame (3), and the bottom end of the fixed frame (1) is fixedly connected with a bottom frame (17) in communication.
9. The coal gangue sorting device according to claim 2, characterized in that: The outer side of the filtering bin (5) is fixedly connected with a positioning frame (4), and the inner wall of the positioning frame (4) is fixedly connected with a motor (22).
10. The coal gangue sorting device according to claim 9, characterized in that: The output end of the motor (22) penetrates the filtering bin (5), and the output end of the motor (22) is fixedly connected with the rotating rod (9).