Screening structure for layered collection of tea leaves
By designing a stratified tea collection structure, the stratified tea is collected and screened using a screening box, a vibration mechanism, and a flipping mechanism. This solves the problems of insufficient tea screening and easy clogging in existing tea screening methods, and improves screening efficiency and convenience.
Patent Information
- Application Number
- CN202520339037.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The current tea screening process is not thorough enough, the screens are easily damaged or clogged, and they are not easy to clean or replace after screening, resulting in low screening efficiency.
A screening structure for stratified tea collection is designed, comprising a screening box, a vibration mechanism, a flipping mechanism, and a discharge mechanism. Efficiency is improved through stratified screening and vibration screening, and stratified tea collection is achieved through flipping and tilting.
It enables efficient stratified screening and collection of tea leaves, improves screening efficiency, facilitates the cleaning and replacement of the screen, and avoids clogging problems.
Smart Images
Figure CN223915916U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea screening technology, and in particular to a screening structure for layered collection of tea leaves. Background Technology
[0002] Tea processing is the process of transforming tea leaves into dried tea leaves. Tea varieties are distinguished by the processing they undergo. In the most common form, tea processing involves different oxidation methods and degrees of the leaves to stop oxidation, form tea, and dry it. Tea sorting is an important step in the process of classifying tea into grades.
[0003] Existing tea screening methods typically involve a single pass, resulting in insufficient screening and reduced efficiency. Furthermore, prolonged use of the sieves can lead to damage or blockage, making cleaning or replacement difficult after screening and significantly reducing the overall efficiency of the screening structure. Therefore, a layered tea collection screening structure is proposed to address these issues. Utility Model Content
[0004] (a) Purpose of the utility model
[0005] To address the technical problems existing in the background art, this utility model proposes a screening structure for layered tea collection. By setting up a screening box and three sets of screening mechanisms, tea can be screened in layers. During the screening process, a vibration mechanism can cause the screening box and the three sets of screening mechanisms to vibrate, thereby improving the screening efficiency. After screening is completed, a flipping mechanism and a movable plate can flip and tilt the screening box and the three sets of screening mechanisms. With the cooperation of four sets of discharge mechanisms, the tea leaves screened by the screening box and the three sets of screening mechanisms can be collected one by one, thereby achieving the purpose of layered tea collection and possessing the advantages of layered tea collection.
[0006] (II) Technical Solution
[0007] This utility model provides a screening structure for layered collection of tea leaves, including a base plate and a screening box. The screening box is located above the base plate. A flipping mechanism is provided on the top of the base plate. A movable plate is connected to the top of the base plate through the flipping mechanism. A vibration mechanism is provided on the top of the movable plate. The movable plate is connected to the screening box through the vibration mechanism. Three sets of screening mechanisms are provided inside the screening box. Four sets of discharge mechanisms are provided on the left side of the screening box.
[0008] The three sets of screening mechanisms are all located inside the screening box in a uniform manner, and the four sets of discharge mechanisms are all located on the right side of the screening box in a uniform manner. The three sets of discharge mechanisms at the top correspond to the three sets of screening mechanisms respectively, and the discharge mechanism at the bottom corresponds to the inner bottom wall of the screening box.
[0009] The screening mechanism includes a screening plate, a handle, a fixing component, and a support component. The screening plate is slidably connected to the right side of the screening box and extends into it. The screening plate is adapted to the screening box. The handle is located on the right side of the screening plate. The fixing component is located on the top of the screening plate and on the right side of the screening box. The support component is located on the outer end face of the screening plate.
[0010] Preferably, the fixing component includes a fixing block, a connecting block, a threaded groove, a threaded rod, and a knob. The fixing block is located on the top of the screening plate, the connecting block is located on the right side of the screening box, the top of the fixing block contacts the bottom of the connecting block, the threaded groove is formed on the top of the fixing block, the threaded rod is movably connected to the top of the connecting block and extends into the interior of the threaded groove, the threaded rod engages with the threaded groove, and the knob is located on the top of the threaded rod.
[0011] Preferably, the support assembly includes two support grooves and two support blocks. The two support grooves are respectively opened on the front and rear side walls of the inner cavity of the screening box. The right side of both support grooves is connected to the outside. The two support blocks are respectively disposed on the front and back of the screening plate. The two support blocks are slidably connected to the inside of the two support grooves.
[0012] Preferably, the flipping mechanism includes a vertical plate, two cylinders, and two support rods. The vertical plate is located at the top of the base plate. The movable plate is rotatably connected to the right side of the vertical plate via a pin. Both cylinders are hinged to the right side of the vertical plate, and the piston rods of both cylinders are hinged to the bottom of the movable plate via pins. Both support rods are located at the bottom of the movable plate, and the bottom of both support rods abuts against the top of the base plate.
[0013] Preferably, the vibration mechanism includes a vibration motor and a plurality of springs. The vibration motor is located on the outer end face of the screening box, and the plurality of springs are located on the top of the movable plate. The tops of the plurality of springs are connected to the bottom of the screening box.
[0014] Preferably, the discharge mechanism includes a discharge pipe and a cover plate, the discharge pipe being connected to the left side of the screening box, and the cover plate being hinged to the left side of the discharge pipe via a hinge.
[0015] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0016] This stratified tea collection and screening structure uses a screening box and three screening mechanisms to perform stratified tea screening. During the screening process, a vibration mechanism causes the screening box and the three screening mechanisms to vibrate, thereby improving the screening efficiency. After screening, a flipping mechanism and a movable plate allow the screening box and the three screening mechanisms to flip and tilt. With the cooperation of four discharge mechanisms, the tea leaves screened by the screening box and the three screening mechanisms can be collected one by one, thus achieving the purpose of stratified tea collection. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of a sieve structure for layered collection of tea leaves proposed in this utility model.
[0018] Figure 2 This is a cross-sectional view of the screening box, screening mechanism, and discharge mechanism in a screening structure for layered collection of tea leaves proposed in this utility model.
[0019] Figure 3 This utility model proposes a sieve structure for layered collection of tea leaves. Figure 2 A magnified view of A in the middle.
[0020] Figure 4 This is a cross-sectional view of the screening box, screening plate, and support components in a screening structure for layered tea collection proposed in this utility model.
[0021] Figure 5 This is a three-dimensional structural diagram of the flipping mechanism and the movable plate in the sieve structure for layered tea collection proposed in this utility model.
[0022] Reference numerals: 1. Base plate; 2. Movable plate; 3. Screening box; 4. Screening mechanism; 41. Screening plate; 42. Handle; 43. Fixing component; 431. Fixing block; 432. Connecting block; 433. Threaded groove; 434. Threaded rod; 435. Knob; 44. Support component; 441. Support groove; 442. Support block; 5. Tilting mechanism; 51. Vertical plate; 52. Cylinder; 53. Support rod; 6. Vibration mechanism; 61. Vibration motor; 62. Spring; 7. Discharge mechanism; 71. Discharge pipe; 72. Cover plate. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] like Figure 1-5 As shown, the present invention proposes a stratified tea collection screening structure, including a base plate 1 and a screening box 3. The screening box 3 is located above the base plate 1. A flipping mechanism 5 is provided on the top of the base plate 1. A movable plate 2 is connected to the top of the base plate 1 through the flipping mechanism 5. A vibration mechanism 6 is provided on the top of the movable plate 2. The movable plate 2 is connected to the screening box 3 through the vibration mechanism 6. Three sets of screening mechanisms 4 are provided inside the screening box 3. Four sets of discharge mechanisms 7 are provided on the left side of the screening box 3.
[0027] In this invention, the tea leaves can be layered and screened using the screening box 3 and three sets of screening mechanisms 4. During the screening process, the vibration mechanism 6 can cause the screening box 3 and the three sets of screening mechanisms 4 to vibrate, thereby improving the screening efficiency of the screening box 3 and the three sets of screening mechanisms 4. After the screening is completed, the screening box 3 and the three sets of screening mechanisms 4 can be flipped and tilted using the flipping mechanism 5 and the movable plate 2. With the cooperation of the four sets of discharge mechanisms 7, the tea leaves that have been layered and screened by the screening box 3 and the three sets of screening mechanisms 4 can be collected one by one.
[0028] In an optional embodiment, the three sets of screening mechanisms 4 are all located inside the screening box 3 in a uniform manner, and the four sets of discharge mechanisms 7 are all located on the right side of the screening box 3 in a uniform manner. The three sets of discharge mechanisms 7 at the top correspond to the three sets of screening mechanisms 4 respectively, and the bottom discharge mechanism 7 corresponds to the inner bottom wall of the screening box 3.
[0029] It should be noted that the tea leaves can be sorted in layers by the three sets of screening mechanisms 4 and the screening box 3. The three sets of discharge mechanisms 7 at the top can collect the tea leaves remaining on the three sets of screening mechanisms 4 respectively. At the same time, the tea leaves on the bottom wall of the screening box 3 can be collected by the bottom discharge mechanism 7. The three sets of screening mechanisms 4 and the four sets of discharge mechanisms 7 can achieve the purpose of sorting and collecting the tea leaves in layers.
[0030] In an optional embodiment, the screening mechanism 4 includes a screening plate 41, a handle 42, a fixing component 43, and a support component 44. The screening plate 41 is slidably connected to the right side of the screening box 3 and extends into it. The screening plate 41 is adapted to the screening box 3. The handle 42 is located on the right side of the screening plate 41. The fixing component 43 is located on the top of the screening plate 41 and on the right side of the screening box 3. The support component 44 is located on the outer end face of the screening plate 41.
[0031] It should be noted that the tea leaves can be screened through the screening plate 41, and the mesh size of the three screening plates 41 decreases from top to bottom to ensure that the three screening plates 41 can perform layered screening. The screening plates 41 can be quickly installed and disassembled through the handle 42, the fixing component 43 and the support component 44, so as to facilitate the cleaning and replacement of the screening plates 41 and ensure the screening effect of the screening plates 41.
[0032] In an optional embodiment, the fixing component 43 includes a fixing block 431, a connecting block 432, a threaded groove 433, a threaded rod 434, and a knob 435. The fixing block 431 is located on the top of the screening plate 41, the connecting block 432 is located on the right side of the screening box 3, the top of the fixing block 431 contacts the bottom of the connecting block 432, the threaded groove 433 is formed on the top of the fixing block 431, the threaded rod 434 is movably connected to the top of the connecting block 432 and extends into the interior of the threaded groove 433, the threaded rod 434 engages with the threaded groove 433, and the knob 435 is located on the top of the threaded rod 434.
[0033] It should be noted that when the screening plate 41 needs to be disassembled, the knob 435 is turned, which will drive the threaded rod 434 to rotate. The threaded rod 434 will move upward under the thread thrust of the threaded groove 433. When the threaded rod 434 is disengaged from the threaded groove 433, the screening plate 41 can be pulled to the right by the handle 42 to achieve the purpose of disassembling the screening plate 41.
[0034] In addition, when installing the screening plate 41, the support component 44 makes the screening plate 41 slide to the inside of the screening box 3, and the left side of the screening plate 41 contacts the left side wall of the inner cavity of the screening box 3. At this time, the knob 435 is rotated in the opposite direction, and the threaded rod 434 will move upward under the thread thrust of the threaded groove 433. When the threaded rod 434 engages with the threaded groove 433, the fixing block 431 and the connecting block 432 can be fixed, thereby achieving the purpose of fixing the screening plate 41 and ensuring the stability of the screening plate 41 after installation.
[0035] In an optional embodiment, the support assembly 44 includes two support grooves 441 and two support blocks 442. The two support grooves 441 are respectively opened on the front and rear side walls of the inner cavity of the screening box 3. The right side of the two support grooves 441 is connected to the outside. The two support blocks 442 are respectively disposed on the front and back of the screening plate 41. The two support blocks 442 are slidably connected to the inside of the two support grooves 441.
[0036] It should be noted that the screening plate 41 can be supported by the two support grooves 441 and the two support blocks 442 to ensure the stability of the screening plate 41 inside the screening box 3, thereby preventing the screening box 3 from shaking or flipping.
[0037] In an optional embodiment, the flipping mechanism 5 includes a vertical plate 51, two cylinders 52, and two support rods 53. The vertical plate 51 is located at the top of the base plate 1. The movable plate 2 is rotatably connected to the right side of the vertical plate 51 via a pin. Both cylinders 52 are hinged to the right side of the vertical plate 51, and the piston rods of both cylinders 52 are hinged to the bottom of the movable plate 2 via pins. Both support rods 53 are located at the bottom of the movable plate 2, and the bottom of both support rods 53 abuts against the top of the base plate 1.
[0038] It should be noted that after the screening is completed, by activating the two cylinders 52, the piston rods of the two cylinders 52 will drive the movable plate 2 to rotate under the action of the pin shaft. Under the action of the vibration mechanism 6, the movable plate 2 will drive the screening box 3, screening mechanism 4 and discharge mechanism 7 to rotate, so that the screening box 3, screening mechanism 4 and discharge mechanism 7 are tilted, so that the tea leaves remaining on the screening plate 41 will move to the left under the action of gravity.
[0039] In addition, the two support rods 53 can ensure the stability of the movable plate 2 when it is in the horizontal direction, that is, the screening box 3 and the screening mechanism 4 during operation.
[0040] In an optional embodiment, the discharge mechanism 7 includes a discharge pipe 71 and a cover plate 72. The discharge pipe 71 is connected to the left side of the screening box 3, and the cover plate 72 is hinged to the left side of the discharge pipe 71.
[0041] It should be noted that when the screening box 3, screening mechanism 4 and discharge mechanism 7 are tilted, the tea leaves on the top of the screening plate 41 will move to the left under the action of gravity and move into the discharge pipe 71. At this time, the left side of the discharge pipe 71 can be blocked by the cover plate 72 to prevent the tea leaves from falling. When it is necessary to collect the tea leaves, the cover plate 72 can be opened in sequence to collect the tea leaves after stratification.
[0042] In addition, the bottom of the cover plate 72 is connected to the bottom of the discharge pipe 71 by a buckle. When collecting tea leaves, the staff needs to manually open the buckle to open the cover plate 72, so as to prevent the cover plate 72 from separating from the discharge pipe 71 due to its own weight when the discharge pipe 71 is tilted, which would cause the left side of the discharge pipe 71 to open.
[0043] In an optional embodiment, the vibration mechanism 6 includes a vibration motor 61 and a plurality of springs 62. The vibration motor 61 is located on the outer end face of the screening box 3, and the plurality of springs 62 are located on the top of the movable plate 2. The tops of the plurality of springs 62 are connected to the bottom of the screening box 3.
[0044] It should be noted that the screening box 3 can be supported by multiple springs 62. When screening tea leaves, the vibration motor 61 is started, which drives the screening box 3 and the screening plate 41 to vibrate, thereby improving the screening efficiency of the screening plate 41. At the same time, the stability of the screening box 3 can be ensured by multiple springs 62 during vibration.
[0045] In an optional embodiment, the outer end face of the screening box 3 is provided with a controller, and the two cylinders 52 and the vibration motor 61 are electrically connected to the controller, which can control the two cylinders 52 and the vibration motor 61.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A screening structure for layered collection of tea leaves comprising a base plate (1) and a screening box (3) located above the base plate (1), characterized in that, The top of the bottom plate (1) is provided with a turnover mechanism (5), the upper side of the bottom plate (1) is connected with a movable plate (2) through the turnover mechanism (5), the top of the movable plate (2) is provided with a vibration mechanism (6), the movable plate (2) is connected with the screening box (3) through the vibration mechanism (6), the inside of the screening box (3) is provided with three groups of screening mechanisms (4), the left side of the screening box (3) is provided with four groups of discharge mechanisms (7); The three groups of screening mechanisms (4) are evenly arranged in the inside of the screening box (3), the four groups of discharge mechanisms (7) are evenly arranged on the right side of the screening box (3), and the upper three groups of discharge mechanisms (7) correspond to the three groups of screening mechanisms (4) respectively. The screening mechanism (4) comprises a screening plate (41), a handle (42), a fixing assembly (43) and a supporting assembly (44), the screening plate (41) is slidably connected to the right side of the screening box (3) and extends into the inside thereof, the screening plate (41) is matched with the screening box (3), the handle (42) is arranged on the right side of the screening plate (41), the fixing assembly (43) is arranged on the top of the screening plate (41) and located on the right side of the screening box (3), and the supporting assembly (44) is arranged on the outer end surface of the screening plate (41).
2. A screening structure for layered collection of tea leaves as claimed in claim 1 wherein, The fixing assembly (43) comprises a fixing block (431), a connecting block (432), a threaded groove (433), a threaded rod (434) and a knob (435), the fixing block (431) is arranged on the top of the screening plate (41), the connecting block (432) is arranged on the right side of the screening box (3), the top of the fixing block (431) is in contact with the bottom of the connecting block (432), the threaded groove (433) is formed in the top of the fixing block (431), the threaded rod (434) is movably connected to the top of the connecting block (432) and extends into the inside of the threaded groove (433), the threaded rod (434) is engaged with the threaded groove (433), and the knob (435) is arranged on the top of the threaded rod (434).
3. A screening structure for layered collection of tea leaves as claimed in claim 1 wherein, The supporting assembly (44) comprises two supporting grooves (441) and two supporting blocks (442), the two supporting grooves (441) are respectively formed in the front and rear sidewalls of the inner cavity of the screening box (3), the right sides of the two supporting grooves (441) are connected with the outside, and the two supporting blocks (442) are respectively arranged on the front face and the back face of the screening plate (41) and are slidably connected to the inside of the two supporting grooves (441).
4. A screening structure for layered collection of tea leaves as claimed in claim 1 wherein, Said turnover mechanism (5) includes an upright plate (51), two air cylinders (52) and two supporting rods (53), the upright plate (51) is arranged on the top of the bottom plate (1), the movable plate (2) is rotatably connected to the right side of the upright plate (51) through a pin shaft, both the air cylinders (52) are hingedly connected to the right side of the upright plate (51), the piston rods of both the air cylinders (52) are hingedly connected to the bottom of the movable plate (2) through pin shafts, both the supporting rods (53) are arranged on the bottom of the movable plate (2), and the bottoms of both the supporting rods (53) abut the top of the bottom plate (1).
5. A screening structure for layered collection of tea leaves as claimed in claim 1 wherein, Said vibration mechanism (6) includes a vibration motor (61) and multiple springs (62), the vibration motor (61) is arranged on the outer end face of the screening box (3), multiple the springs (62) are arranged on the top of the movable plate (2), and the tops of multiple the springs (62) are connected with the bottom of the screening box (3).
6. A screening structure for layered collection of tea leaves as claimed in claim 1 wherein, Said discharging mechanism (7) includes a discharging pipe (71) and a cover plate (72), the discharging pipe (71) is communicated with the left side of the screening box (3), and the cover plate (72) is hingedly connected to the left side of the discharging pipe (71).