Automatic impurity removal device for water glass production

By designing an alternating use and cleaning method for the permeation plate in the water glass production unit, the problem of permeation layer blockage was solved, achieving efficient impurity removal and rapid cleaning, thus improving impurity removal efficiency and the continuity of the unit.

CN223916088UActive Publication Date: 2026-02-17江西省欧陶科技有限公司
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Patent Information

Application Number
CN202520385885.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-17
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

In existing water glass production equipment, the permeation layer of the rotating drum is easily contaminated by impurities, leading to blockage and affecting the impurity removal efficiency.

Method used

An automatic impurity removal device for water glass production is designed, comprising a first chamber and a second chamber within a support tank. By alternating the use and cleaning of the permeation plate, the cleaning and impurity removal operations of the permeation plate are achieved. The permeation plate is driven to rotate by an electric push rod and a threaded rod. Combined with a cleaning component and heating drying, the impurity removal efficiency is improved.

Benefits of technology

It effectively improves the impurity removal efficiency, avoids clogging of the permeation plate, ensures the continuity and efficiency of the impurity removal process, and can quickly dry the permeation plate after cleaning to prevent water glass dilution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic impurity removal device for water glass production, relates to the field of water glass impurity removal, and aims to solve the problems that after an existing impurity removal device is used for a period of time, a permeable layer at a rotating barrel can be polluted by impurities and blocked, so that the impurity removal efficiency is influenced, and shutdown maintenance is needed. A first cavity and a second cavity are formed in the supporting barrel, a feeding pipe and a discharging pipe are fixedly connected to the position, located on one side of the first cavity, of the supporting barrel, the feeding pipe and the discharging pipe are both communicated with the first cavity, a rotating rod is rotationally connected to the supporting barrel, and one end of the rotating rod is fixedly connected with a permeation disc capable of allowing water glass materials to pass through. The supporting barrel is provided with an extruding assembly used for extruding the water glass and a cleaning assembly used for cleaning the permeation disc. According to the automatic impurity removal device for water glass production, when water glass is subjected to impurity removal, the impurity removal efficiency can be effectively improved in an alternate use and cleaning mode.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of water glass impurity removal, more specifically, it relates to a water glass production automatic impurity removal device. BACKGROUND

[0002] Water glass refers to the soluble alkali metal silicate material combined by alkali metal oxide and silicon dioxide, also known as sodium silicate, which forms a viscous solution after dissolving in water, commonly known as water glass. In industrial production, impurities will be introduced into water glass due to incomplete reaction of raw materials and residual by-products, which will directly affect the quality of water glass, so it is necessary to remove them through impurity removal process, common methods including filtration, centrifugal separation and other physical purification processes.

[0003] In the patent with publication number CN217939274U, a liquid water glass impurity removal device is disclosed, which includes a fixed barrel, an impurity removal device is arranged in the fixed barrel, a discharge pipe is installed at the bottom of the fixed barrel, and a impurity discharge pipe is installed on the side of the discharge pipe, the impurity removal device includes a rotating barrel arranged inside the fixed barrel, a feed inlet installed at the top of the fixed barrel, a reagent adding port installed on the side of the feed inlet, an electromagnetic valve installed at the bottom of the feed inlet and the reagent adding port, a fixed seat installed at the top and bottom of the rotating barrel, a impurity separation chamber arranged outside the rotating barrel, a rotating shaft installed at the bottom of the rotating barrel, and a micro motor installed at the bottom of the rotating shaft.

[0004] The impurity removal device in the above-mentioned scheme blocks water glass through the permeation layer of the rotating barrel and makes the impurities penetrate into the impurity separation chamber, so that the impurities are separated, which facilitates the separation of impurities and improves the impurity removal efficiency. However, the permeation layer at the rotating barrel will be contaminated and blocked by impurities after a period of use, which will affect the impurity removal efficiency.

[0005] Therefore, a new scheme is needed to solve this problem. UTILITY MODEL CONTENT

[0006] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a water glass production automatic impurity removal device, which can rotate the used permeation disc part in chamber one to chamber two for cleaning after partial water glass impurity removal is completed, and clean permeation disc part can be used to continue impurity removal operation at the same time. Through this alternating use and cleaning method, the impurity removal efficiency can be effectively improved.

[0007] The technical purpose is achieved by the following technical scheme: the water glass production automatic impurity removal device, comprising a supporting barrel, a cavity one and a cavity two are arranged in the supporting barrel, an inlet pipe and an outlet pipe are fixedly connected to one side of the cavity one of the supporting barrel, the inlet pipe and the outlet pipe are in communication with the cavity one, a rotating rod is rotatably connected to the supporting barrel, a permeation disc through which water glass material passes is fixedly connected to one end of the rotating rod, an extrusion assembly for extruding water glass is arranged on the supporting barrel, and a cleaning assembly for cleaning the permeation disc is arranged on the supporting barrel.

[0008] The utility model further sets up: the supporting barrel upper side is provided with a plurality of grooves, the extrusion assembly includes electric push rod fixedly connected in the groove, a plurality of electric push rod output fixedly connected connection frame and extrusion plate fixedly connected on the connection frame, the rotating rod and connection frame are equipped with the driving piece that drives the rotating rod to rotate.

[0009] The utility model further sets up: the driving piece includes screw rod fixedly connected on the rotating rod, positioning block fixedly connected on the connection frame and the limiting block that slides the connection of positioning block, the screw rod is connected with the limiting block screw.

[0010] The utility model further sets up: the cleaning assembly includes water tank fixedly connected on the supporting barrel, water pump fixedly connected in the water tank, connecting pipe fixedly connected to the water pump output end and spray washing frame fixedly connected to the other end of connecting pipe, and the spray head of spray washing frame is in the cavity two.

[0011] The utility model further sets up: a plurality of heating pipes are fixedly connected in the cavity two, the baffle is detachably connected at the opening of cavity two, and a plurality of fans are fixedly connected to the side close to the heating pipe of the baffle.

[0012] The utility model further sets up: the scraping strip is fixedly connected in the cavity one, and the scraping strip and the lower side of the permeation disc are mutually attached.

[0013] The utility model further sets up: the guide plate is fixedly connected to the bottom side in the cavity one.

[0014] In summary, the utility model has the following beneficial effects: after part of the water glass impurity removal is completed, the used permeation disc part in the cavity one can be rotated to the cavity two for cleaning, and at the same time, the clean permeation disc part can be used to continue the impurity removal operation, the alternating use and cleaning mode can effectively improve the impurity removal efficiency, and the permeation disc surface can be quickly dried after cleaning, so that the water glass is avoided to be diluted. ACCURACY OF DRAWINGS

[0015] Figure 1 It is a structural schematic drawing of the utility model;

[0016] Figure 2 This is a partial structural schematic diagram of the present invention;

[0017] Figure 3 A cross-sectional view of this utility model Figure 1 ;

[0018] Figure 4 A cross-sectional view of this utility model Figure 2 ;

[0019] Figure 5 A cross-sectional view of this utility model Figure 3 ;

[0020] Figure 6 A cross-sectional view of this utility model Figure 4 .

[0021] In the diagram: 1. Support barrel; 2. Chamber 1; 3. Chamber 2; 4. Feed pipe; 5. Discharge pipe; 6. Rotating rod; 7. Permeation plate; 8. Groove; 9. Electric push rod; 10. Connecting frame; 11. Extrusion plate; 12. Threaded rod; 13. Positioning block; 14. Limiting block; 15. Water tank; 16. Water pump; 17. Connecting pipe; 18. Spraying frame; 19. Heating tube; 20. Baffle; 21. Fan; 22. Scraper; 23. Guide plate. Detailed Implementation

[0022] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] An automatic impurity removal device for water glass production, such as Figures 1-6 As shown, the device includes a support tank 1, which contains a first chamber 2 and a second chamber 3. An inlet pipe 4 and an outlet pipe 5 are fixedly connected to one side of the support tank 1, located within the first chamber 2. Both the inlet pipe 4 and the outlet pipe 5 are interconnected with the first chamber 2. A rotating rod 6 is rotatably connected to the support tank 1, and one end of the rotating rod 6 is fixedly connected to a permeation plate 7 through which water glass material can pass. This permeation plate 7 can block impurities present in the water glass. The support tank 1 is equipped with a squeezing assembly for squeezing the water glass and a cleaning assembly for cleaning the permeation plate 7. The support barrel 1 has several grooves 8 on its upper side. The extrusion assembly includes an electric push rod 9 fixedly connected in the groove 8, a connecting frame 10 fixedly connected to the output end of several electric push rods 9, and an extrusion plate 11 fixedly connected on the connecting frame 10. The rotating rod 6 and the connecting frame 10 are provided with a driving component that drives the rotating rod 6 to rotate. The driving component includes a threaded rod 12 fixedly connected on the rotating rod 6, a positioning block 13 fixedly connected on the connecting frame 10, and a limiting block 14 slidably connected on the positioning block 13. The threaded rod 12 and the limiting block 14 are threadedly connected.

[0024] like Figures 1-6As shown, when the impurity removal operation is performed, the untreated water glass is first poured into the space between the penetration disc 7 and the extrusion plate 11 through the inlet pipe 4, and then the electric push rod 9 is started to drive the extrusion plate 11 to slowly extrude the untreated water glass, so that the untreated water glass is removed through the penetration disc 7. At this time, the limiting block 14 rotates on the threaded rod 12. When the impurity removal is completed, the electric push rod 9 is started to move the extrusion plate 11 upward. When the extrusion plate 11 moves upward, the positioning block 13 is synchronously moved upward. At this time, the limiting block 14 is blocked by the positioning block 13 and cannot rotate. At this time, the extrusion plate 11 is continuously moved upward under the driving of the electric push rod 9, and the limiting block 14 is also moved upward. At this time, the threaded rod 12 and the penetration disc 7 are also rotated under the driving of the limiting block 14. When the extrusion plate 11 moves to the opening of the cavity one 2, the penetration disc 7 rotates by 180°. When the penetration disc 7 rotates, the cleaning assembly can control the flushing of the used part of the penetration disc 7. Through the alternating use and cleaning, the impurity removal efficiency can be effectively improved.

[0025] As shown in Figures 4-5 , the cleaning assembly comprises a water tank 15 fixedly connected on the support barrel 1, a water pump 16 fixedly connected in the water tank 15, a connecting pipe 17 fixedly connected at the output end of the water pump 16, and a spray washing frame 18 fixedly connected at the other end of the connecting pipe 17. The spray head of the spray washing frame 18 is in the cavity two 3. When the used part of the penetration disc 7 is rotated to the cavity two 3, the water pump 16 is started. The water pump 16 pumps the water in the water tank 15 to the spray washing frame 18 through the connecting pipe 17 and finally sprays out, so as to flush the penetration disc 7.

[0026] As shown in Figures 1-6 , a plurality of heating pipes 19 are fixedly connected in the cavity two 3. A baffle 20 is detachably connected at the opening of the cavity two 3. A plurality of fans 21 are fixedly connected on the side of the baffle 20 close to the heating pipes 19. After the penetration disc 7 is flushed by the cleaning assembly, the heating pipes 19 and the fans 21 are started synchronously to dry the flushed part of the penetration disc 7, so as to avoid the dilution of the water glass when the penetration disc 7 is rotated into the cavity one 2.

[0027] As shown in Figure 6 , a scraping strip 22 is fixedly connected in the cavity one 2. The scraping strip 22 is in close contact with the lower side of the penetration disc 7. The scraping strip 22 can prevent the treated water glass from entering the cavity two 3 when the penetration disc 7 rotates.

[0028] As shown in Figure 6 , a flow guide plate 23 is fixedly connected to the bottom side of the cavity one 2. The flow guide plate 23 can reduce the residual amount of the treated water glass in the cavity one 2 when the treated water glass is discharged.

[0029] Working principle: when the impurity removal operation is carried out, first, the untreated water glass is poured into the space between the penetration disc 7 and the extrusion plate 11 through the inlet pipe 4, then the electric push rod 9 is started to drive the extrusion plate 11 to slowly extrude the untreated water glass, so that the untreated water glass is removed through the penetration disc 7, at this time, the limiting block 14 rotates on the threaded rod 12, when the impurity removal is completed, the electric push rod 9 is started to move the extrusion plate 11 upwards, when the extrusion plate 11 moves upwards, the positioning block 13 is driven to move upwards synchronously, at this time, the limiting block 14 is blocked by the positioning block 13 and cannot rotate, at this time, the extrusion plate 11 is driven by the electric push rod 9 to continue to move upwards, the limiting block 14 also moves upwards, at this time, the threaded rod 12 and the penetration disc 7 are driven by the limiting block 14 to rotate, when the extrusion plate 11 moves to the opening of the cavity one 2, the penetration disc 7 rotates 180°, when the used penetration disc 7 part rotates to the cavity two 3, the water pump 16 is started, the water pump 16 pumps the water in the water tank 15 out through the connecting pipe 17 to the spray washing frame 18 and finally sprays out, so that the penetration disc 7 can be washed, then the heating pipe 19 and the fan 21 are started synchronously to dry the penetration disc 7 part after washing, through the alternating use and cleaning mode, the impurity removal efficiency can be effectively improved, and the penetration disc 7 surface can be quickly dried after cleaning, so that the water glass is prevented from being diluted.

[0030] The preferred embodiments of the present application have been described above, the protection scope of the present application is not limited to the above-mentioned embodiments, any technical scheme falling within the idea of the present application belongs to the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and decorations without departing from the principle of the present application can also be considered as the protection scope of the present application.

Claims

1. A water glass production automatic impurity removal device comprising a support barrel (1), characterized in that: The support barrel (1) is provided with chamber one (2) and chamber two (3), the support barrel (1) is fixedly connected with inlet pipe (4) and outlet pipe (5) on one side of chamber one (2), inlet pipe (4) and outlet pipe (5) are communicated with chamber one (2), the support barrel (1) is rotatably connected with rotating rod (6), one end of rotating rod (6) is fixedly connected with permeation disc (7) for water glass material, the support barrel (1) is provided with extrusion assembly for extruding water glass, the support barrel (1) is provided with cleaning assembly for cleaning permeation disc (7).

2. The automatic impurity removal device for water glass production according to claim 1, characterized in that: The support barrel (1) is provided with a plurality of grooves (8) on the upper side, the extrusion assembly comprises electric push rod (9) fixedly connected in the groove (8), a plurality of electric push rods (9) are fixedly connected with connecting frame (10) on the output end, and extrusion plate (11) is fixedly connected on the connecting frame (10), the rotating rod (6) and the connecting frame (10) are provided with driving element for driving the rotating rod (6) to rotate.

3. The automatic impurity removal device for water glass production according to claim 2, characterized in that: The driving element comprises threaded rod (12) fixedly connected on the rotating rod (6), positioning block (13) fixedly connected on the connecting frame (10), and limiting block (14) slidably connected on the positioning block (13), the threaded rod (12) is threadedly connected with the limiting block (14).

4. The automatic impurity removal device for water glass production according to claim 1, characterized in that: The cleaning assembly comprises water tank (15) fixedly connected on the support barrel (1), water pump (16) fixedly connected in the water tank (15), connecting pipe (17) fixedly connected with the output end of the water pump (16), and spray washing frame (18) fixedly connected at the other end of the connecting pipe (17), the spray head of the spray washing frame (18) is in chamber two (3).

5. The automatic impurity removal device for water glass production according to claim 1, characterized in that: A plurality of heating pipes (19) are fixedly connected in the chamber two (3), the opening of the chamber two (3) is detachably connected with baffle (20), a plurality of fans (21) are fixedly connected on the side close to the heating pipe (19) of the baffle (20).

6. The automatic impurity removal device for water glass production according to claim 1, characterized in that: The chamber one (2) is fixedly connected with scraping strip (22), the scraping strip (22) is attached to the lower side of the permeation disc (7).

7. The automatic impurity removal device for producing water glass according to claim 1, characterized in that: The chamber one (2) is fixedly connected with guide plate (23) on the bottom side.

Citation Information

Patent Citations

  • Device for removing impurities from liquid water glass

    CN217939274U