Granular material cleaning device
By designing a particulate material cleaning device that combines the synergistic action of a screen and a rotor, the problems of high energy consumption, pollution, and incomplete cleaning in traditional cleaning technologies have been solved. This device achieves efficient and low-cost cleaning of various materials, is highly adaptable, and is suitable for cleaning particulate materials in the chemical and pharmaceutical fields.
Patent Information
- Application Number
- CN202520393070.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Traditional particulate material cleaning technologies suffer from problems such as high energy consumption, pollution risk, incomplete cleaning, inability to clean multiple materials simultaneously, and damage to polymer particles.
A particulate material cleaning device was designed, comprising a cleaning basket body, a handle, a bottom support, a cleaning tank, a rotor, and a drain pipe. It utilizes the synergistic effect of the screen and the rotor to generate dynamic vortices, combined with a nylon filter screen to dispense materials, to achieve efficient cleaning of various materials.
It improves cleaning effectiveness and efficiency, reduces solvent residue, has strong adaptability, avoids cross-contamination, and reduces costs and environmental impact.
Smart Images

Figure CN223916121U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of granular material cleaning devices. BACKGROUND
[0002] With the wide application of various inorganic, organic, polymer and its composite granular materials in chemical industry, medicine and other fields, various granular materials often attach impurities (such as dust, oil stains, residual solvent, unreacted monomer, etc.) due to synthesis reaction, additive residue or environmental contact in the production process, and need to improve purity through cleaning process to meet the requirements of subsequent processing or final use. However, the traditional cleaning technology and device have significant limitations in practical application, and technical innovation is urgently needed to solve the industry pain points.
[0003] The traditional cleaning technology usually adopts soaking or spraying cleaning method, which needs to rely on a large amount of water resources or chemical solvents, resulting in high energy consumption, high wastewater treatment cost and environmental pollution risk. Moreover, the traditional cleaning technology usually has poor cleaning effect, and when the materials are stacked, cleaning dead angles are easily formed, the cleaning liquid penetrates unevenly, and the cleaning is not thorough, which finally leads to more solvent residue. Solvent residue may affect material performance, especially for medical or food grade polymer particles, which may pose a safety hazard. In addition, the traditional cleaning method cannot meet the demand of cleaning multiple materials at the same time, and needs to be operated in batches, which will increase the cost of time and economy. Although the cleaning technology of ultrasonic cleaning can improve the uniformity of cleaning, the equipment is complex, the maintenance cost is high, and the high-frequency vibration may damage the microstructure of the polymer particles, resulting in the increase of the breakage rate of brittle materials. Mechanical cleaning usually adopts stirring or centrifugal separation technology, but it has poor adaptability to particles with large size difference, and it is easy to have cleaning dead angles or particle agglomeration, with low efficiency. Moreover, during stirring, the granular materials with microstructure are easily damaged.
[0004] Therefore, a granular material cleaning device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at overcoming the defects of the prior art and providing a granular material cleaning device, which is simple in structure and has strong adaptability.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a granular material cleaning device, comprising a cleaning basket main body, a handle, a bottom support, a cleaning pool, a rotor and a drain pipe.
[0007] The upper end of the cleaning basket main body is connected with the handle, the lower end of the cleaning basket main body is connected with the bottom support, and is placed inside the cleaning pool. The bottom of the cleaning pool is provided with the rotor, and the lower end surface of the cleaning pool is connected with the drain pipe.
[0008] Preferably, the cleaning basket main body is composed of a screen.
[0009] Preferably, a plurality of nylon filter screens are arranged in the cleaning basket body for packing different materials.
[0010] Preferably, the cleaning basket body is cylindrical, and the side edge is provided with a taking opening.
[0011] Preferably, the cleaning basket body is made of 316L stainless steel.
[0012] Preferably, the cleaning pool is filled with cleaning liquid.
[0013] Preferably, the distance between the lower end surface of the cleaning basket body and the rotor is 5 cm.
[0014] Preferably, the drain pipe can be multiple.
[0015] Compared with the prior art, the particle material cleaning device has the advantages that: the screen and the rotor cooperate, through dynamic vortex flushing, the cleaning liquid and the material are fully contacted, the single processing capacity and the processing effect are significantly improved. The screen structure of the cleaning basket body considers both the sealing property and the permeability, and is suitable for composite particles of various sizes. The cleaning temperature, the rotor speed, the cleaning time and other cleaning parameters can be accurately controlled through a large container, and the design of the packing nylon filter screen can clean multiple materials at the same time, so as to avoid cross contamination. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application and explain the principles of the present application, and do not constitute a limitation of the present application. In the drawings:
[0017] Figure 1 is a schematic view of the particle material cleaning device of the present application;
[0018] Figure 2 is a schematic view of the particle material cleaning device of the present application;
[0019] Figure 3 is a sectional view of the particle material cleaning device of the present application;
[0020] Figure 4 is a schematic view of the second embodiment.
[0021] In the drawings: 1, cleaning basket body; 2, handle; 3, bottom support; 4, screen; 5, cleaning pool; 6, rotor; 7, drain pipe; 8, nylon filter screen. DETAILED DESCRIPTION
[0022] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, apparently, the described embodiments are only a part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.
[0023] Please refer to Figures 1-3 A granular material cleaning device, including cleaning basket main body 1, handle 2, bottom support 3, cleaning pool 5, rotor 6 and drain pipe 7, the upper end of cleaning basket main body 1 is connected with handle 2, and the cleaning basket is convenient to carry. The lower end of cleaning basket main body 1 is connected with bottom support 3 and is placed in cleaning pool 5, and the bottom of cleaning pool 5 is provided with rotor 6,
[0024] Specifically, the lower end surface of cleaning pool 5 is connected with drain pipe 7. The drain pipe 7 can be multiple. Cleaning liquid is injected into cleaning pool 5. For the material that needs to be cleaned multiple times, the cleaning liquid can be directly discharged through the drain pipe and then new cleaning liquid is added. The liquid level of the cleaning liquid is higher than the height of the material in the cleaning basket, so that the material to be cleaned and the cleaning liquid are in full contact.
[0025] Specifically, the cleaning basket main body 1 is composed of a screen 4. The cleaning liquid and the material to be cleaned can be fully mixed, and the material to be cleaned will not leak out. The upper part, the bottom and the surrounding of the basket body are tightly fixed by stainless steel rods to avoid material being stuck or leaking out at the gap. The screen aperture is selected to be 80% of the smallest particle size of the particles, so that the material particles will not leak out of the cleaning basket.
[0026] Specifically, the cleaning basket main body 1 is cylindrical, and the side edge is provided with a taking opening. The material is convenient to put in and take out.
[0027] Specifically, the cleaning basket main body 1 is made of 316L stainless steel. It is corrosion-resistant and has long service life.
[0028] Specifically, the distance between the lower end surface of the cleaning basket main body 1 and the rotor 6 is 5CM. The height is appropriate.
[0029] Specifically, the rotor 6 can be driven by magnetic force, and the rotation speed of the rotor can be set as required.
[0030] Specifically, the cleaning basket main body 1 is provided with a handle 2 at the upper part and a support 3 at the bottom, and the basket body is composed of a screen 4. A cleaning pool 5 is sleeved outside the cleaning basket, the bottom of the cleaning pool 5 is provided with a drain pipe 7, and the entire cleaning device is composed. During the cleaning process, the cleaning material is added in the cleaning basket main body 1, the rotor 6 is placed at the bottom of the cleaning pool 5, the cleaning liquid is added in the cleaning pool 5 and the container is sealed. After starting the rotor, the cleaning liquid vortex penetrates the material layer, and the impurities are stripped and discharged through the screen.
[0031] Specifically, in the process of cleaning a single material, the polymer-inorganic particle to be cleaned is loaded into the cleaning basket, and the mesh size is selected to be 80% of the smallest particle size (for example, if the particle size is 1 mm, the mesh size is 0.8 mm). The rotor 6 is placed in the container, and the cleaning basket is placed in the cleaning pool 5, and anhydrous ethanol is added as the cleaning liquid. The ratio of the mass of the material to the volume of anhydrous ethanol is 1:25. If the amount of material is small, after adding anhydrous ethanol according to the ratio, the liquid level does not completely submerge the material, then anhydrous ethanol is injected until the liquid level is 2 cm higher than the material layer. Then seal the container, start the rotor 6 and set the rotation speed to 100 r / min, set the temperature to 25°C, and set the cleaning time to 1 hour. Through the rotation of the rotor, the anhydrous ethanol penetrates the material layer and deeply cleans the material layer. The impurities and residual solvents in the material are washed away to ensure the purity of the material. After cleaning is completed, the cleaning basket body 1 is removed, the cleaning liquid is discharged through the drain pipe 7, the material is separated from the cleaning liquid, and high-purity material is obtained.
[0032] In the example, a temperature sensor can also be provided to monitor the temperature in real time; a timer can also be provided to set the stirring and cleaning time.
[0033] In another example, please refer to Figure 4 A plurality of nylon filters 8 are arranged in the cleaning basket body 1 for packaging different materials.
[0034] Specifically, the cleaning basket body 1 is provided with a handle 2 at the upper part and a support 3 at the bottom, and the basket body is composed of a screen 4. A cleaning pool 5 is sleeved outside the cleaning basket, and a drain pipe 7 is arranged at the bottom of the cleaning pool 5 to form the entire cleaning device. During the cleaning process, different types of materials are wrapped with nylon filters 8 respectively, and after ensuring that the materials are wrapped in the nylon filters 8 without leakage, the materials wrapped with nylon filters are placed in the cleaning basket body 1 in order, and the materials should not be pressed against each other during the placement process to prevent the structure of the particles from being damaged after being pressed. The rotor 6 is placed at the bottom of the cleaning pool 5, and the cleaning liquid is added in the cleaning pool 5 and the container is sealed. After starting the rotor, the cleaning liquid vortex penetrates the material layer and strips off the impurities, which are then discharged through the screen.
[0035] Specifically, during the cleaning process of the plurality of materials, different types of to-be-cleaned polymer-inorganic particle materials are respectively wrapped with nylon filter screens 8, and after ensuring that the materials are wrapped in the nylon filter screens without leakage, the materials wrapped with the nylon filter screens 8 are sequentially placed in the cleaning basket body 1, and during the placement process, mutual extrusion between the materials should be avoided to prevent the structure of the particles from being damaged after extrusion. The screen aperture is selected to be 80% of the smallest particle size (for example, the particle size is 1 mm, and the screen aperture is 0.8 mm). The rotor 6 is placed in the container, and the cleaning basket is placed in the cleaning pool 5, and anhydrous ethanol is added as a cleaning liquid in the cleaning pool 5. The addition ratio is material mass: anhydrous ethanol volume = 1:25. If the amount of the material is small, and the liquid level does not completely submerge the material after the anhydrous ethanol is added in proportion, the anhydrous ethanol is injected until the liquid level is 2 cm higher than the material layer. Then the container is sealed, the rotor is started, the rotating speed is set to 100 r / min, the temperature is set to 25℃, and the cleaning time is set to 1 hour. Through the rotation of the rotor, the anhydrous ethanol penetrates the material layer to clean the material layer in depth. The impurities and residual solvents in the material are washed away to ensure the purity of the material. After the cleaning is completed, the cleaning basket body 1 is taken out, the cleaning liquid is discharged through the drain pipe 7, the materials in the nylon filter screens are separated from the cleaning liquid, and high-purity materials are obtained.
[0036] The particle material cleaning device, the screen and the rotor cooperate to make the cleaning liquid and the material fully contact through dynamic vortex flushing, and the single treatment capacity and the treatment effect are significantly improved. The screen structure of the cleaning basket body considers the sealing property and the permeability, and is suitable for composite particles of various sizes and particle size ranges. The large container can accurately control the cleaning parameters such as the cleaning temperature, the rotor speed and the cleaning time, and the separate nylon filter screen design can clean a plurality of materials at the same time to avoid cross contamination.
[0037] Finally, it should be noted that: the above is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A granular material cleaning apparatus, characterized by, The cleaning basket body (1), the handle (2), the bottom support (3), the cleaning pool (5), the rotor (6) and the drain pipe (7) are included. The upper end of the cleaning basket body (1) is connected with the handle (2), the lower end of the cleaning basket body (1) is connected with the bottom support (3), and is placed inside the cleaning pool (5), the bottom of the cleaning pool (5) is provided with the rotor (6), and the lower end surface of the cleaning pool (5) is connected with the drain pipe (7).
2. The particulate material cleaning apparatus of claim 1, wherein, The cleaning basket body (1) is composed of a screen (4).
3. The particulate material cleaning apparatus of claim 1, wherein, A plurality of nylon filter screens (8) are arranged in the cleaning basket body (1) and are used for sub-packaging different materials.
4. The particulate material cleaning apparatus of claim 1, wherein, The cleaning basket body (1) is in a cylindrical shape, and a taking opening is formed in the side edge.
5. The particulate material cleaning apparatus of claim 1, wherein, The cleaning basket body (1) is made of 316L stainless steel.
6. The particulate material cleaning apparatus of claim 1, wherein, The cleaning pool (5) is filled with cleaning liquid.
7. The particulate material cleaning apparatus of claim 1, wherein The distance between the lower end surface of the cleaning basket body (1) and the rotor (6) is 5 cm.
8. The particulate material cleaning apparatus of claim 1, wherein, The drain pipe (7) can be a plurality of drain pipes.