Blanking and conveying device for forge piece production

Abstract

The utility model relates to the technical field of conveying devices, and discloses a forging production blanking conveying device which comprises a U-shaped seat and a conveying belt, the conveying belt is composed of a plurality of conveying chains and a plurality of conveying gear cylinders, the outer surfaces of the conveying gear cylinders are movably connected with the inner wall of the U-shaped seat, and the U-shaped seat is fixedly connected with the U-shaped seat. Heightening blocks are fixedly connected to the front portion and the rear portion of the upper surface of the U-shaped base correspondingly, and first water tanks are fixedly connected to the upper surfaces of the heightening blocks in the front portion and the rear portion of the U-shaped base correspondingly, and a water accumulation funnel, a mounting pipe, a water spraying head, a second water tank, a filtering assembly, a water pump, a second water inlet, an inclined plate and a protection plate are matched; in the conveying process, the high-temperature forgings can be rapidly cooled through sprayed water, meanwhile, through the arrangement of a second water inlet, an inclined plate and a protection plate, cooled water is collected into a second water tank, so that water circulation is formed, rapid cooling of the high-temperature forgings is achieved through the structural design, and the working efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of conveying device technology, specifically a forging production unloading conveying device. Background Technology

[0002] Forgings are workpieces or blanks obtained by forging metal billets. By applying pressure to a metal billet and causing plastic deformation, its mechanical properties can be altered. Forgings can be classified into cold forging, warm forging, and hot forging based on the temperature at which the billet is processed. Cold forging is generally performed at room temperature, while hot forging is performed at a temperature above the recrystallization temperature of the metal billet. Forging can eliminate porosity and voids in the metal, thereby improving the mechanical properties of the forgings.

[0003] According to patent publication number CN208230786U, a forging unloading device is disclosed, including a mounting frame, a conveyor frame fixedly connected to the mounting frame, multiple conveyor rollers rotatably connected to the conveyor frame, a conveyor belt rotatably connected to the conveyor rollers, and a drive assembly fixedly mounted on the conveyor frame for driving the conveyor rollers to rotate. The conveyor belt is composed of multiple conveyor chains rotatably connected to the conveyor frame in parallel, each conveyor chain having chain pins. The positions of the chain pins on adjacent conveyor chains correspond one-to-one, and a positioning rod is detachably connected between the corresponding chain pins. The drive assembly causes the conveyor rollers to rotate, and the conveyor belt on the conveyor rollers conveys the uncooled forgings. The forgings come into contact with the conveyor chains on the conveyor belt and transfer heat, thereby achieving cooling of the forgings. The positioning rods keep the relative positions of adjacent conveyor chains unchanged, preventing the forgings from rolling on the conveyor belt and reducing the cooling efficiency of the forgings.

[0004] The aforementioned publication CN208230786U states that "by setting a blowing fan aligned with the conveyor belt, the blowing fan can cool the forging and the conveyor belt, thereby improving the heat dissipation efficiency of the forging." This indicates that the phenomenon of directly blowing air onto the high-temperature forging during the conveying process results in slow and inefficient cooling of the forging after it has reached a high temperature, causing inconvenience in use. Utility Model Content

[0005] In view of the shortcomings of the prior art, this utility model provides a forging production unloading and conveying device to solve the problems mentioned in the background art.

[0006] This utility model provides the following technical solution: a forging production material feeding and conveying device, including a U-shaped seat and a conveyor belt. The conveyor belt is composed of several conveying chains and conveying gear cylinders. The outer surfaces of the several conveying gear cylinders are movably connected to the inner wall of the U-shaped seat. Elevating blocks are fixedly connected to the front and rear sides of the upper surface of the U-shaped seat. A water tank is fixedly connected to the upper surface of the front and rear elevating blocks. A cover plate is provided on the upper surface of the water tank. A second water tank is fixedly connected to the center of the front of the U-shaped seat. Water pumps are fixedly connected to the left and right sides of the upper surface of the second water tank. The outer surfaces of the output ends of the left and right water pumps penetrate through the interior of the first water tank and are fixedly connected. The outer surfaces of the input ends of the left and right water pumps penetrate through the interior of the second water tank and are fixedly connected.

[0007] The bottom of the inner wall of water tank one is fixedly connected to a rectangular array of several installation pipes. The upper end of each installation pipe is fixedly connected to a water collection funnel, and the lower end of each installation pipe is fixedly connected to a water spray head. The right side of water tank two has an inlet, into which a filter assembly is inserted. The lower rear side of the inner wall of water tank two has a water inlet. The upper and lower left sides of the inner wall of water tank two are fixedly connected to blocking blocks, with the opposite surfaces of the upper and lower blocking blocks overlapping the outer surface of the filter assembly. The lower surface of the inner wall of water tank two is fixedly connected to guide plates on both the left and right sides. The upper surface of the outer surface of the guide plates on both sides is mirrored with two inclined surfaces. The lower right side of the inner wall of water tank two is fixedly connected to a scraper, with the upper surface of the scraper overlapping the lower surface of the filter assembly.

[0008] As a preferred technical solution of this utility model, a discharge port with internal and external communication is provided in the middle of the lower surface of the inner wall of the second water tank. A rubber plug is inserted and tightened inside the discharge port. The rubber plug is in a contracted state and fits tightly against the inner wall of the discharge port.

[0009] As a preferred embodiment of the present invention, the filter assembly includes two rubber plates, each with an upper surface having an interconnected mounting opening. A filter plate is fixedly connected to the inner wall of the mounting opening, and an activated carbon plate is fixedly connected to the opposite surfaces of the upper and lower rubber plates.

[0010] As a preferred technical solution of this utility model, two slopes are mirrored on the left side of the upper and lower rubber plates. A rubber block is fixedly connected to the right side of the activated carbon plate and the upper and lower rubber plates. A strip-shaped opening is opened on the right side of the upper surface of the rubber block. The rubber block is in a contracted state, and the upper and lower surfaces of the rubber block are tightly fitted with the inner wall of the inlet in the second water tank.

[0011] As a preferred technical solution of this utility model, the side of the rubber plate near the slope of the upper and lower sections overlaps and is tightly pressed against the opposite side of the upper and lower blocking blocks and is in a contracted state.

[0012] As a preferred technical solution of this utility model, the U-shaped seat has a second water inlet that communicates with the inside and outside in the center of the front side, and the outer surface of the second water inlet corresponds to the first water inlet.

[0013] As a preferred technical solution of this utility model, an inclined plate is fixedly connected to the middle of the inner lower surface of the U-shaped seat, and protective plates are fixedly connected to both sides of the inclined plate. The outer surface of the inclined plate corresponds to the second water inlet, and the length of the inclined plate is greater than the length of the second water inlet.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This forging production unloading and conveying device, through the cooperation of a water collection funnel, installation pipe, water spray head, water tank II, filter assembly, water pump, water inlet II, inclined plate, and protective plate, achieves rapid cooling of high-temperature forgings during the conveying process through the design of the water spray head. At the same time, through the setting of water inlet II, inclined plate, and protective plate, the cooled water is collected in water tank II, thus forming a water circulation. This structural design realizes rapid cooling of high-temperature forgings and effectively improves work efficiency.

[0016] 2. This forging production material conveying device, through the coordinated operation of filter components, rubber plates, filter plates, activated carbon plates, rubber blocks, blocking blocks, and scrapers, effectively filters water quality through the upper and lower filter plates and activated carbon plates, preventing impurities from entering the water pump and avoiding the risk of clogging. Simultaneously, this design facilitates quick replacement of filter components; when a filter component is removed, the scraper removes dirt adhering to the lower filter plate. This structural arrangement achieves water filtration and facilitates better replacement of the activated carbon plates and filter screens. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the right-side cross-sectional structure of the water tank of this utility model;

[0019] Figure 3 This is a schematic diagram of the front cross-sectional structure of the water tank of this utility model;

[0020] Figure 4 This is a schematic diagram of the filter assembly structure of this utility model;

[0021] Figure 5 This is an exploded structural diagram of the U-shaped seat and inclined plate of this utility model.

[0022] In the diagram: 1. U-shaped seat; 11. Inlet 2; 12. Inclined plate; 13. Protective plate; 2. Conveyor belt; 3. Elevating block; 4. Water tank 1; 41. Water collection funnel; 42. Installation pipe; 43. Spray head; 5. Water tank 2; 51. Filter assembly; 511. Rubber plate; 512. Filter plate; 513. Activated carbon plate; 514. Rubber block; 52. Inlet 1; 53. Blocking block; 54. Guide plate; 55. Rubber plug; 56. Scraper; 6. Water pump. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 - Figure 5 Forging production unloading conveying device: The forging production unloading conveying device includes a U-shaped seat 1, a conveyor belt 2, a raised block 3, a water tank 1 4, a water tank 2 5, a water pump 6, an installation pipe 42, a water collection funnel 41, a water spray head 43, a filter assembly 51, a water inlet 1 52, a blocking block 53, a guide plate 54, and a rubber plug 55, etc.

[0025] U-shaped base 1: As the main body of the entire device, U-shaped base 1 provides a stable support structure. Its internal space is used to install the conveyor belt 2 and the surface-mounted water tank, and its shape design helps to collect water after the high-temperature forgings are cooled; Conveyor belt 2: Conveyor belt 2 consists of several conveyor chains and conveyor gear cylinders, wherein the outer surface of the conveyor gear cylinders is movably connected to the inner wall of U-shaped base 1, so that the conveyor belt 2 runs stably and conveys the forgings; Elevating block 3: Elevating block 3 is fixedly connected to the front and rear of the upper surface of U-shaped base 1 to support and fix water tank 4. Its design allows water tank 4 to be at a suitable height for water spray cooling of forgings; Water tank 4: Water tank 4 is used to store cooling water and delivers the cooling water to the spray head 43 through water pump 6. Several mounting pipes 42 are fixedly connected through a rectangular array at the bottom of its inner wall. The upper end of each tank is fixedly connected to a water collection funnel 41, which facilitates better collection of water in the water tank 4 and spraying water from the spray nozzle 43. The lower end is connected to the spray nozzle 43 to achieve water spraying cooling of high-temperature forgings. Water tank 2: Water tank 2 5 serves as a circulating water tank, used to store and process water sprayed from water tank 4. It is equipped with a filter assembly 51 to filter out impurities and particles in the water, ensuring the cleanliness of the circulating water. At the same time, water tank 2 5 is also equipped with an inlet 52 and a discharge port, which are used for the water sprayed into water tank 2 5 and for the discharge of sediment, respectively. Water pump 6: Water pump 6 is fixedly connected to the left and right sides of the upper surface of water tank 2 5. Its output end is fixedly connected through the interior of water tank 4, and its input end is fixedly connected through the interior of water tank 2 5. The function of water pump 6 is to transport the circulating water in water tank 2 5 to water tank 1 4 to achieve the effect of water recycling; scraper 56: installed and fixed on the inner wall of water tank 2 5, and moved outward through filter assembly 51, so that scraper 56 can scrape and clean the dirt stuck to the filter plate 512 below.

[0026] Filter assembly 51: Filter assembly 51 includes two rubber plates 511, a filter plate 512, and an activated carbon plate 513. The rubber plates 511 are used to fix the filter plate 512 and the activated carbon plate 513. The filter plate 512 is used to filter out large particulate impurities in the water, and the activated carbon plate 513 is used to adsorb impurities in the water. The design of filter assembly 51 improves the cleanliness and quality of circulating water and extends the service life of water pump 6. Block 53: Block 53 is fixedly connected to the upper and lower left side of the inner wall of water tank 2 5 and is used to overlap with the outer surface of filter assembly 51, so that filter assembly 51 is in a horizontal straight state and prevents displacement. Guide plate 54: Guide plate 54 is fixedly connected to the lower left and right sides of the inner wall of water tank 2 5. Two inclined surfaces are mirrored on the top of each surface to guide sediment towards the discharge port for easy cleaning and discharge; Rubber plug 55: The rubber plug 55 is inserted and pressed tightly into the discharge port of water tank two 5, in a contracted state and closely fitted with the inner wall of the discharge port, to prevent circulating water from flowing out of the discharge port when not needed, and to discharge sediment or impurities; Water inlet two 11: Water inlet two 11 is opened in the center of the front of the U-shaped seat 1, corresponding to water inlet one 52, to introduce externally sprayed water into water tank two 5; Rubber block 514: It is fixed to the activated carbon plate 513 and the upper and lower rubber plates 511, and the rubber block 514 in the contracted state is closely fitted with the inner wall of the insertion port in water tank two 5, thus forming a seal.

[0027] Inclined plate 12 and protective plate 13: Inclined plate 12 is fixedly connected to the middle of the inner lower surface of U-shaped seat 1, and protective plates 13 are fixedly connected to both its left and right sides. The design of inclined plate 12 helps to guide the sprayed water into water tank 2 5. Protective plate 13 is used to protect the water flowing out of inclined plate 12 and prevent the water from flowing to the surrounding area.

[0028] Working principle: During use, the forgings are conveyed from the production line to the top of water tank 4 via conveyor belt 2. After the water pump 6 starts, the circulating water in water tank 5 is delivered to the spray head 43 through the installation pipe 42 to spray water to cool the high-temperature forgings. After filtration by the filter assembly 51 and adsorption by the activated carbon plate 513, the water is removed and then flows back to water tank 5, forming a water circulation. When the activated carbon plate 513 and filter screen need to be replaced after long-term use, the operator can directly pull the strip-shaped opening in the rubber block 514 to remove the inlet in water tank 5. At the same time, the scraper 56 scrapes and cleans the dirt stuck to the filter plate 512 below and removes it. The operator can then pull down the rubber plug 55 to facilitate the discharge and cleaning of dirt.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A blank conveying device for the production of forgings, comprising a U-shaped seat (1) and a conveyor belt (2), characterized in that: The conveying belt (2) is composed of several conveying chains and conveying gear cylinders, the outer surfaces of the several conveying gear cylinders are movably connected with the inner wall of the U-shaped seat (1), the upper surface of the U-shaped seat (1) is fixedly connected with the raised blocks (3) in front and back, the upper surface of the raised blocks (3) in front and back is fixedly connected with the water tank one (4), the upper surface of the water tank one (4) is provided with a cover plate, the front surface of the U-shaped seat (1) is fixedly connected with the water tank two (5) in the middle, the upper surface of the water tank two (5) is fixedly connected with the water pump (6) on the left and right sides, the output end outer surface of the water pump (6) on the left and right sides is fixedly connected in the inside of the water tank one (4), the input end outer surface of the water pump (6) on the left and right sides is fixedly connected in the inside of the water tank two (5); The inner wall bottom of the water tank one (4) is fixedly connected with the several installation pipes (42) in a rectangular array, the upper end of the several installation pipes (42) is fixedly connected with the water accumulation funnel (41), the lower end of the several installation pipes (42) is fixedly connected with the water spraying head (43), the right middle of the water tank two (5) is provided with a socket, the socket is inserted with the filter assembly (51), the inner wall rear side of the water tank two (5) is provided with the water inlet one (52) in the lower side, the inner wall left side of the water tank two (5) is fixedly connected with the blocking block (53) in the upper and lower sides, the opposite surfaces of the blocking block (53) in the upper and lower sides are overlapped with the outer surface of the filter assembly (51), the inner wall lower surface of the water tank two (5) is fixedly connected with the material guide plate (54) on the left and right sides, the outer surface of the material guide plate (54) on the left and right sides is mirror set with two inclined surfaces in the upper side, the inner wall right side of the water tank two (5) is fixedly connected with the scraper (56) in the lower side, the upper surface of the scraper (56) is overlapped with the lower surface of the filter assembly (51).

2. The forging production blank delivery device according to claim 1, characterized in that: The inner wall lower surface of the water tank two (5) is provided with the discharge port in the middle, the discharge port is inserted with the rubber plug (55), the rubber plug (55) is in the contraction state and is tightly attached with the inner wall of the discharge port.

3. The forging production blank transfer device of claim 1, wherein: The filter assembly (51) comprises two rubber plates (511), the upper surface of the two rubber plates (511) is provided with the installation port in the upper and lower sides, the inner wall of the installation port is fixedly connected with the filter plate (512), the opposite surfaces of the rubber plate (511) in the upper and lower sides are fixedly connected with the activated carbon plate (513).

4. The forging production blank delivery device according to claim 3, characterized in that: The left side of the rubber plate (511) in the upper and lower sides is mirror set with two slopes, the activated carbon plate (513), the rubber block (514) is fixedly connected with the rubber plate (511) in the upper and lower sides on the right side, the upper surface of the rubber block (514) is provided with the strip-shaped port in the upper and lower sides, the rubber block (514) is in the contraction state, and the upper and lower surfaces of the rubber block (514) are tightly attached with the socket inner wall in the water tank two (5).

5. The forging production blank delivery device according to claim 3, characterized in that: The side of the rubber plate (511) in the upper and lower sides close to the slope is overlapped and tightly connected with the opposite surface of the blocking block (53) in the upper and lower sides and is in the contraction state.

6. The forging production blank transfer device of claim 1, wherein: The middle part of the front face of the U-shaped seat (1) is provided with a water inlet two (11) which is communicated with the outside, and the outer surface of the water inlet two (11) corresponds to the water inlet one (52).

7. The forging production blank transfer device of claim 1, wherein: The middle part of the inner lower surface of the U-shaped seat (1) is fixedly connected with an inclined plate (12), the left and right sides of the inclined plate (12) are fixedly connected with a protection plate (13), the outer surface of the inclined plate (12) corresponds to the water inlet two (11), and the length of the inclined plate (12) is greater than that of the water inlet two (11).

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