Automatic pressing and buckling mechanism for side slope net

Abstract

The utility model relates to the technical field of slope net pressing and buckling, and discloses an automatic slope net pressing and buckling mechanism which comprises a cross beam frame mechanism, the top of the cross beam frame mechanism is fixedly connected with an air storage tank and a pressure gauge, the side wall of the cross beam frame mechanism is fixedly connected with a metal plate protective cover, and the interior of the metal plate protective cover is fixedly connected with a lead screw deviation mechanism. The side wall of the cross beam frame mechanism is fixedly connected with a plurality of pressing buckle feeding mechanisms, the side wall of the cross beam frame mechanism is fixedly connected with a plurality of pressing cover feeding mechanisms, the side wall of the cross beam frame mechanism is fixedly connected with a plurality of press fitting mechanisms, and a pressing buckle feeding square pipe is fixedly connected into each pressing buckle feeding mechanism. According to the automatic press-fitting machine, through cooperative work of key structures such as the cross beam frame mechanism, the pressing buckle feeding mechanism and the pressing cover feeding mechanism, automatic operation is achieved, the production efficiency is greatly improved, flexible adjustment can be conducted according to the requirements of different products, and various press-fitting requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of slope mesh clamping technology, and in particular to an automatic slope mesh clamping mechanism. Background Technology

[0002] Slope protection netting is primarily used to prevent landslides or debris flows on slopes, effectively maintaining soil stability. By covering and reinforcing the slope surface, slope protection netting reduces soil erosion, protects vegetation growth, and improves the natural environment of the slope. Furthermore, slope protection netting is highly adaptable and can be used in various terrain conditions, helping to improve the slope's impact resistance, prevent direct rainwater erosion, reduce disaster risks, and thus ensure the safety of the surrounding area and the protection of the ecological environment.

[0003] In the actual production and processing of slope protection mesh, there are many types of slope protection mesh products, and the batches of the same product are small. For these multi-variety, small-batch products, the processing workshop mostly adopts a manual material loading mode. However, manual labor is relatively inefficient in the slope protection mesh production process, and is prone to errors and increases labor costs.

[0004] Currently, the production of this product is all done manually, with one person responsible for several processes such as winding, feeding, and pressing. The production efficiency is low and it is easily affected by human factors, such as fatigue and emotional fluctuations, which can reduce the production efficiency and sometimes cause omissions. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automatic clamping mechanism for slope netting, which aims to improve the relatively low efficiency of manual slope netting production, the tendency to make mistakes, and the resulting increase in human resource costs.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic snap-fit ​​mechanism for slope protection netting, comprising a crossbeam frame mechanism, an air tank and a pressure gauge fixedly connected to the top of the crossbeam frame mechanism, a sheet metal cover fixedly connected to the side wall of the crossbeam frame mechanism, a lead screw offset mechanism fixedly connected inside the sheet metal cover, multiple snap-fit ​​feeding mechanisms fixedly connected to the side wall of the crossbeam frame mechanism, multiple cap feeding mechanisms fixedly connected to the side wall of the crossbeam frame mechanism, multiple pressing mechanisms fixedly connected to the side wall of the crossbeam frame mechanism, each snap-fit ​​feeding mechanism having a snap-fit ​​feeding square tube fixedly connected inside, each cap feeding mechanism having a cap feeding square tube fixedly connected inside, multiple hydraulic cylinders fixedly connected to the side wall of the crossbeam frame mechanism, multiple multi-stroke cylinders fixedly connected to the side wall of the crossbeam frame mechanism, and each pressing mechanism fixedly connected to the output end of the hydraulic cylinders and the multi-stroke cylinders.

[0007] Furthermore, a servo motor is fixedly connected inside the lead screw offset mechanism, and the output end of the servo motor is fixedly connected to the lead screw body.

[0008] Furthermore, a solenoid valve and a valve island are fixedly connected to the side wall of the beam frame mechanism.

[0009] Furthermore, a slide rail slider is fixedly connected to the side wall of the beam frame mechanism.

[0010] Furthermore, the side wall of the beam frame mechanism is fixedly connected with an air distribution outlet.

[0011] This utility model has the following beneficial effects:

[0012] 1. In this utility model, automation is achieved through the coordinated operation of key structures such as the crossbeam frame mechanism, the snap-fit ​​feeding mechanism, and the cap feeding mechanism, greatly improving production efficiency. The electrical control cabinet, through program selection, coordinates with precision components such as double-rod cylinders, hydraulic cylinders, and multi-stroke cylinders to ensure precise positioning and pressing of the snap-fit ​​and cap components, thereby guaranteeing high product quality and consistency. Simultaneously, the lead screw offset mechanism can be flexibly adjusted according to the needs of different products, meeting various pressing requirements.

[0013] 2. In this invention, the high degree of automation in the overall equipment structure reduces the need for manual intervention, making the entire process of feeding, pressing, and unloading more efficient. The combination of the beam frame mechanism, cylinders, and hydraulic mechanisms not only improves the automation level of the production line but also significantly reduces the error rate and labor costs during operation. The system's flexibility and efficiency meet the production needs of different products while ensuring safety and stability. Attached Figure Description

[0014] Figure 1 This is a perspective view of an automatic snap-fit ​​mechanism for slope netting proposed in this utility model;

[0015] Figure 2 This is a schematic diagram of the crossbeam frame structure of an automatic snap-fit ​​mechanism for slope netting proposed in this utility model;

[0016] Figure 3 This is a top view of an automatic snap-fit ​​mechanism for slope netting proposed in this utility model.

[0017] Legend:

[0018] 1. Crossbeam frame mechanism; 2. Air tank and pressure gauge; 3. Sheet metal protective cover; 4. Lead screw offset mechanism; 5. Press-fit feeding mechanism; 6. Press-cap feeding mechanism; 7. Press-fitting mechanism; 8. Press-fit feeding square tube; 9. Press-cap feeding square tube; 10. Hydraulic cylinder; 11. Multi-stroke cylinder; 12. Servo motor; 13. Lead screw body; 14. Slide rail slider; 15. Solenoid valve and valve island; 16. Air distribution manifold. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Reference Figures 1-3 This utility model provides an embodiment of an automatic snap-fit ​​mechanism for slope protection netting, comprising a crossbeam frame mechanism 1, a gas storage tank and a pressure gauge 2 fixedly connected to the top of the crossbeam frame mechanism 1, a sheet metal cover 3 fixedly connected to the side wall of the crossbeam frame mechanism 1, a lead screw offset mechanism 4 fixedly connected inside the sheet metal cover 3, multiple snap-fit ​​feeding mechanisms 5 fixedly connected to the side wall of the crossbeam frame mechanism 1, multiple cap feeding mechanisms 6 fixedly connected to the side wall of the crossbeam frame mechanism 1, and multiple pressing mechanisms 7 fixedly connected to the side wall of the crossbeam frame mechanism 1. Each snap-fit ​​feeding mechanism 5 has a snap-fit ​​feeding square tube 8 fixedly connected inside, and each cap feeding mechanism... Mechanism 6 has a fixedly connected pressure cap feeding square tube 9 inside. Multiple hydraulic cylinders 10 are fixedly connected to the side wall of the crossbeam frame mechanism 1. Multiple multi-stroke cylinders 11 are fixedly connected to the side wall of the crossbeam frame mechanism 1. Each pressing mechanism 7 is fixedly connected to the output end of the hydraulic cylinder 10 and the multi-stroke cylinder 11. A servo motor 12 is fixedly connected inside the lead screw offset mechanism 4. A lead screw body 13 is fixedly connected to the output end of the servo motor 12. A solenoid valve and valve island 15 are fixedly connected to the side wall of the crossbeam frame mechanism 1. A slide rail slider 14 is fixedly connected to the side wall of the crossbeam frame mechanism 1. An air distribution manifold 16 is fixedly connected to the side wall of the crossbeam frame mechanism 1.

[0021] Specifically, firstly, the components equipped with buckles and caps are manually installed onto the mechanism, including the buckle feeding mechanism 5 and the cap feeding mechanism 6. The operator selects the corresponding product program through the electrical control cabinet operating panel. Then, the double-rod cylinder pushes the buckle to the lower pressure head and the cap to the upper pressure head in the feeding mechanism. The crossbeam frame mechanism 1 then moves to the front of the node, driving the multi-stroke cylinder 11 and the pressing mechanism 7 to descend, so that the wire rope node is between the upper and lower pressure heads. Next, the crossbeam frame mechanism 1 continues to move, so that the node and the upper and lower pressure heads are on the same vertical line. The stroke cylinder 11 rises, pulling the node into the lower pressure head. After the lower pressure head is in contact with the node, the hydraulic cylinder 10 performs the pressing action. After the pressing is completed, the multi-stroke cylinder 11 descends, causing the pressed buckle node to disengage. The crossbeam frame mechanism 1 continues to move and drives the multi-stroke cylinder 11 to raise the pressing mechanism 7 back to the starting point. After the feeding mechanism re-feeds the material, the crossbeam frame mechanism 1 moves to the next row of nodes for pressing. If other products are replaced, due to the different number of nodes, when the number of nodes in the same row is greater than that of the pressing mechanism 7, the lead screw offset mechanism 4 can perform the pressing.

[0022] Working principle: First, the operator manually installs the components containing the buckle and cap onto the mechanism, including the buckle feeding mechanism 5 and the cap feeding mechanism 6. The operator selects the corresponding product program through the electrical control cabinet operating panel. Then, the double-rod cylinder pushes the buckle to the lower pressure head and the cap to the upper pressure head in the feeding mechanism. The crossbeam frame mechanism 1 then moves to the front of the node, driving the multi-stroke cylinder 11 and the pressing mechanism 7 to descend, so that the wire rope node is between the upper and lower pressure heads. Next, the crossbeam frame mechanism 1 continues to move, so that the node and the upper and lower pressure heads are on the same vertical line. The stroke cylinder 11 rises, pulling the node into the lower pressure head. After the lower pressure head is in contact with the node, the hydraulic cylinder 10 performs the pressing action. After the pressing is completed, the multi-stroke cylinder 11 descends, causing the pressed buckle node to disengage. The crossbeam frame mechanism 1 continues to move and drives the multi-stroke cylinder 11 to raise the pressing mechanism 7 back to the starting point. After the feeding mechanism re-feeds the material, the crossbeam frame mechanism 1 moves to the next row of nodes for pressing. If other products are replaced, due to the different number of nodes, when the number of nodes in the same row is greater than that of the pressing mechanism 7, the lead screw offset mechanism 4 can perform the pressing.

[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A slope net automatic pressing buckle mechanism, comprising a crossbeam frame mechanism (1), characterized in that: The top of the cross beam frame mechanism (1) is fixedly connected with a gas storage tank and a pressure gauge (2), the side wall of the cross beam frame mechanism (1) is fixedly connected with a sheet metal shield (3), the inside of the sheet metal shield (3) is fixedly connected with a lead screw offset mechanism (4), the side wall of the cross beam frame mechanism (1) is fixedly connected with a plurality of press buckle feeding mechanisms (5), the side wall of the cross beam frame mechanism (1) is fixedly connected with a plurality of press cover feeding mechanisms (6), the side wall of the cross beam frame mechanism (1) is fixedly connected with a plurality of press fitting mechanisms (7), the inside of each press buckle feeding mechanism (5) is fixedly connected with a press buckle feeding square tube (8), the inside of each press cover feeding mechanism (6) is fixedly connected with a press cover feeding square tube (9), the side wall of the cross beam frame mechanism (1) is fixedly connected with a plurality of hydraulic oil cylinders (10), the side wall of the cross beam frame mechanism (1) is fixedly connected with a plurality of multi-stroke cylinders (11), and each press fitting mechanism (7) is fixedly connected to the output end of the hydraulic oil cylinder (10) and the multi-stroke cylinder (11).

2. The automatic wire pressing mechanism of claim 1, wherein: The inside of the lead screw offset mechanism (4) is fixedly connected with a servo motor (12), and the output end of the servo motor (12) is fixedly connected with a lead screw rod body (13).

3. The automatic wire pressing mechanism of claim 1, wherein: The side wall of the cross beam frame mechanism (1) is fixedly connected with a solenoid valve and a valve island (15).

4. The automatic wire pressing mechanism of claim 1, wherein: The side wall of the cross beam frame mechanism (1) is fixedly connected with a slide rail slide block (14).

5. The automatic wire mesh pressing mechanism for slope according to claim 1, characterized in that: The side wall of the cross beam frame mechanism (1) is fixedly connected with a gas distribution row (16).

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