Automatic tightening mechanism for valve seat cushion
By designing an automatic tightening mechanism, the valve seat gasket is automatically tightened using sensors and a cam divider, solving the problems of low efficiency and inconsistent force in existing technologies, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520344241.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In the existing technology, the tightening of valve seat gaskets relies on manual operation or semi-automatic equipment, which leads to low efficiency and inconsistent force, affecting product quality and increasing the labor intensity of workers.
An automatic tightening mechanism was designed, comprising a fixed plate, a rotating plate, a tightening assembly, and a stop mechanism. The mechanism uses sensors to detect the product, a cam divider to achieve intermittent rotation, and combines the automated operation of a cylinder and a tightening gun to ensure a stable tightening force.
It achieves fully automatic tightening of valve seat gaskets, improving efficiency, reducing labor intensity, and ensuring product quality consistency and production efficiency.
Smart Images

Figure CN223917869U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of installation mechanism technology, and in particular to an automatic tightening mechanism for valve seat gaskets. Background Technology
[0002] In current industrial production, valve seat gasket tightening often relies on manual operation or semi-automatic equipment. Traditional manual tightening methods are not only inefficient, but also prone to inconsistent tightening force due to human factors, affecting product quality. At the same time, prolonged manual operation also imposes significant labor intensity on workers, which is detrimental to both production efficiency and worker health.
[0003] Therefore, this application proposes an automatic tightening mechanism for valve seat gaskets. Utility Model Content
[0004] In view of the shortcomings of the existing technology, this utility model provides an automatic tightening mechanism for valve seat gaskets.
[0005] An embodiment of this utility model provides an automatic tightening mechanism for a valve seat gasket, comprising:
[0006] A fixed disk, wherein a rotating disk is rotatably connected to the fixed disk, a plurality of sensors are mounted on the fixed disk, and a tooling that cooperates with the fixed disk is mounted on the rotating disk;
[0007] Tightening assembly; the tightening assembly includes a fixed bracket located on one side of a fixed plate, a tightening gun that can move up and down is mounted on the fixed bracket, a mounting base is mounted on the output end of the tightening gun, and a tightening head is mounted on the mounting base.
[0008] Furthermore, a cam divider is provided below the rotating disk, and the cam divider is connected to the rotating disk.
[0009] Furthermore, it also includes a stop mechanism, which includes a support cylinder located below the rotating disk, a stop block fixed at the output end of the support cylinder, and a stop pin that cooperates with the stop block fixed at the bottom of the rotating disk.
[0010] Furthermore, the number and position of the stop pins are configured to match the tooling.
[0011] Furthermore, a cylinder is mounted on the fixed bracket, and a mounting plate is fixed to the output end of the cylinder. The tightening gun is mounted on the mounting plate.
[0012] Furthermore, a guide rail is installed on the fixed bracket, and a slider connecting plate is slidably connected to the guide rail, with the mounting plate fixed on the slider connecting plate.
[0013] Furthermore, a limit plate is fixed on the fixed bracket, and a buffer and anti-collision screws are installed on the limit plate to cooperate with the mounting plate.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] This invention can automatically tighten valve seat gaskets, is simple to operate, highly efficient, saves time, and is of great significance for promotion. It reduces the workload of workers and greatly improves efficiency and quality. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the automatic tightening mechanism for a valve seat pad described in an embodiment of the present utility model.
[0017] Figure 2 This is a schematic diagram of the bottom of the rotating disk in the automatic tightening mechanism of the valve seat pad described in this embodiment of the present invention.
[0018] Figure 3 This is a schematic diagram of the tightening component in the automatic tightening mechanism of the valve seat gasket described in this embodiment of the present invention.
[0019] In the above attached figures: 1 Rotary disk, 2 Fixed disk, 3 Tooling, 4 Sensor, 5 Cam divider, 6 Support cylinder, 7 Fixed bracket, 8 Stop pin, 9 Cylinder, 10 Guide rail, 11 Slider connecting plate, 12 Mounting plate, 13 Tightening gun, 14 Mounting seat, 15 Tightening head. Detailed Implementation
[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.
[0021] like Figures 1-3 As shown in the figure, this utility model embodiment proposes an automatic tightening mechanism for valve seat gaskets, comprising:
[0022] The fixed disk 2 can be mounted on a bracket, thus providing stable support for the fixed disk 2. A rotating disk 1 is rotatably connected to the fixed disk 2. A cam divider 5 is located below the rotating disk 1. The cam divider 5 is also called an intermittent divider, which is existing technology and can realize the intermittent rotation of the rotating disk 1. The cam divider 5 is connected to the rotating disk 1. Multiple sensors 4 are installed on the fixed disk 2 through the cam divider 5. A tooling 3 that cooperates with the fixed disk 2 is installed on the rotating disk 1. The sensors 4 are used to detect whether there is a product on the tooling 3.
[0023] To ensure the stability of the rotating disk 1 after it stops, a stop mechanism is also included. The stop mechanism includes a support cylinder 6 located below the rotating disk 1. A stop block is fixed at the output end of the support cylinder 6. A stop pin 8 that cooperates with the stop block is fixed at the bottom of the rotating disk 1. The number and position of the stop pins 8 are set in accordance with the tooling 3. The support cylinder 6 (which is pneumatic) drives the stop block to move upward and abut against the stop pin 8, which can position the rotating disk 1.
[0024] Tightening assembly; the tightening assembly includes a fixed bracket 7 located on one side of the fixed plate 2, a tightening gun 13 that can move up and down is mounted on the fixed bracket 7, a cylinder 9 is mounted on the fixed bracket 7, the output end of the cylinder 9 is fixed to the mounting plate 12, and the tightening gun 13 is mounted on the mounting plate 12. The tightening gun 13 is prior art and can be purchased from the market, such as a tightening gun with model number QST42-50CT-T50-L134-H13.
[0025] The output end of the tightening gun 13 is equipped with a mounting base 14, and a tightening head 15 is mounted on the mounting base 14. A guide rail 10 is mounted on the fixed bracket 7, and a slider connecting plate 11 is slidably connected to the guide rail 10. The mounting plate 12 is fixed on the slider connecting plate 11, which ensures that the mounting plate 12 moves stably up and down. A limit plate is fixed on the fixed bracket 7, and a buffer and anti-collision screws are installed on the limit plate to cooperate with the mounting plate 12. The buffer can buffer the downward movement of the mounting plate 12, and the anti-collision screws can limit the downward movement of the mounting plate 12 to avoid excessive downward movement and collision between the tightening head 15 and the tooling 3.
[0026] In actual use: When the product is placed on fixture 3, after sensor 4 on fixed plate 2 detects the product on fixture 3, support cylinder 6 extends and presses against stop pin 8 under rotating plate 1. Cylinder 9 extends and drives tightening gun 13 to move down. At the same time, tightening gun 13 drives mounting base 14 to rotate. Mounting base 14 drives tightening head 15 to rotate. When it contacts the product, the boss on tightening head 15 inserts into the product groove and tightens valve seat gasket with tightening gun 13. Cylinder 9 retracts and drives tightening gun 13 to move up. Support cylinder 6 retracts and cam divider 5 drives rotating plate to rotate one station to start the next cycle.
[0027] In summary, this utility model can automatically tighten valve seat gaskets, is simple to operate, highly efficient, saves time, and has promotional significance. It reduces the workload of workers and greatly improves efficiency and quality.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An automatic tightening mechanism of a valve seat gasket, characterized by, Include: The fixed disc (2) is externally sleeved with a rotating disc (1) connected with it in rotation, a plurality of sensors (4) are installed on the fixed disc (2), and a tooling (3) matched with the fixed disc (2) is installed on the rotating disc (1); The tightening assembly includes a fixed support (7) on one side of the fixed disc (2), a tightening gun (13) capable of moving up and down is installed on the fixed support (7), an installation seat (14) is installed on the output end of the tightening gun (13), and a tightening head (15) is installed on the installation seat (14).
2. An automatic tightening mechanism for valve seat inserts as defined in claim 1, characterized in that Wherein: The rotating disc (1) is provided below with a cam divider (5) connected with the rotating disc (1).
3. The automatic tightening mechanism of a valve seat gasket according to claim 1, wherein Wherein: It also includes a stop mechanism, which includes a support cylinder (6) below the rotating disc (1), a stop block is fixed on the output end of the support cylinder (6), and a stop pin (8) matched with the stop block is fixed on the bottom of the rotating disc (1).
4. An automatic tightening mechanism for valve seat inserts as defined in claim 3, wherein Wherein: The number and position of the stop pin (8) are matched with the tooling (3).
5. The automatic valve seat gasket tightening mechanism of claim 1, wherein, Wherein: The fixed support (7) is provided with a gas cylinder (9), the output end of the gas cylinder (9) is fixed with a mounting plate (12), and the tightening gun (13) is mounted on the mounting plate (12).
6. An automatic valve seat insert tightening mechanism according to claim 5, wherein Wherein: The fixed support (7) is provided with a guide rail (10), the guide rail (10) is slidably connected with a sliding block connecting plate (11), and the mounting plate (12) is fixed on the sliding block connecting plate (11).
7. An automatic valve seat gasket tightening mechanism according to claim 6, wherein Wherein: The fixed support (7) is fixed with a limiting plate, a buffer matched with the installation plate (12) and an anti-collision screw are installed on the limiting plate.