Plate edge removing mechanism and production system

Abstract

The utility model provides a plate edge removing mechanism and a production system, and relates to the technical field of plate edge removing. A first edge removing device is connected with a moving module and comprises a cutter component, the cutter component comprises a positioning plate and at least one cutter, and the cutters are installed on the positioning plate and extend to the two opposite sides of the positioning plate in a protruding mode. The moving module is arranged to be controlled to drive the positioning plate to stretch into the position between the removing parts of the two pieces of decorative paper and abut against the side edge of the base plate, so that the cutter is located at the end of the plate and is aligned with the removing parts, and the moving module is controlled to drive the positioning plate to move in the extending direction of the plate, so that the cutter removes the removing parts on the two sides of the positioning plate. According to the technical scheme, the positioning plate extends between the two pieces of decorative paper and abuts against the base plate, the cutter can be positioned, the positioning plate can guide the cutter during moving, and therefore the edge removing effect of the cutter on a plate can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to plate edge removing technical field, especially a kind of plate edge removing mechanism and production system. BACKGROUND

[0002] In the production line of veneer, decorative paper is pressed on the surface of base plate to form various forms of plate. Generally, the size of decorative paper is larger than that of base plate, and the excess decorative paper around the base plate needs to be removed after pressing. With the continuous improvement of veneer, users' demand for plate is increasing. In the prior art, the edge removing technology has the problem of incomplete edge removing. When pressing decorative plate on deep-textured base material, the decorative plate is further provided with a middle layer similar to non-woven fabric, which is beneficial to better combination with base material. Because non-woven fabric paper is soft and has strong randomness, the ordinary edge removing technology is not ideal. SUMMARY

[0003] An object of the utility model is to provide an edge removing mechanism to solve the technical problem of unsatisfactory edge removing effect in the prior art.

[0004] A further object of the utility model is to improve the edge removing effect.

[0005] Another object of the utility model is to provide a production system with the above edge removing mechanism.

[0006] In particular, the utility model provides an edge removing mechanism for plate, comprising:

[0007] A support is installed beside the conveying device of plate, the plate comprises a base plate and decorative paper covering both sides of the base plate, and the decorative paper has a removal portion extending beyond the side edge of the base plate;

[0008] A moving module is movably installed on the support;

[0009] A first edge removing device is connected to the moving module and comprises a cutter component, the cutter component comprises a positioning plate and at least one cutter, the cutter is installed on the positioning plate and protrudes to both sides of the positioning plate opposite to each other;

[0010] The moving module is arranged to drive the positioning plate to extend into the removal portion of two decorative papers and abut against the side edge of the base plate, so that the cutter is located at the end of the plate and aligned with the removal portion, and the positioning plate is driven to move along the extension direction of the plate, so that the cutter removes the removal portion on both sides of the positioning plate.

[0011] Optionally, each of the cutters comprises a first blade and a second blade, the first blade and the second blade are arranged at a preset angle with the positioning plate and are located at opposite sides of the positioning plate respectively, the first blade and the second blade are arranged to remove the removal part on the two sides of the positioning plate respectively when the positioning plate moves.

[0012] Optionally, the first blade is located above the positioning plate and is used to remove the removal part above the positioning plate.

[0013] The second blade is located below the positioning plate and is used to remove the removal part below the positioning plate, the length of the second blade along the oblique direction thereof is less than the length of the first blade along the oblique direction thereof.

[0014] Optionally, the first edge removing device further comprises:

[0015] an adjusting member rotatably connected with the positioning plate;

[0016] a first elastic member having one end connected with the adjusting member and the other end connected with the positioning plate.

[0017] Optionally, the end of the positioning plate is V-shaped.

[0018] Optionally, the moving module comprises:

[0019] a sliding member arranged vertically and arranged to be movable along the extension direction of the support, the extension direction of the support is consistent with the extension direction of the board;

[0020] a first driving member connected with the sliding member and the adjusting member and arranged vertically to the extension direction of the board, the first driving member is arranged to drive the adjusting member and the cutter member to move vertically to the extension direction of the board.

[0021] Optionally, the moving module further comprises:

[0022] a second edge removing device connected with the sliding member and comprising a rotary motor and a milling cutter member, the milling cutter member is connected with the rotary motor and comprises at least one milling cutter head, the milling cutter head is arranged to rotate under the drive of the rotary motor to remove burrs after the edge of the decorative paper is removed.

[0023] Optionally, the moving module further comprises:

[0024] a second driving member connected with the sliding member and arranged vertically to the extension direction of the board, the third sliding member is connected with the rotary motor and is arranged to drive the rotary motor and the milling cutter member to move vertically to the extension direction of the board.

[0025] Optionally, the second edge removing device further comprises:

[0026] A first fixing member connected with the second driving member and the rotary motor respectively;

[0027] A pressing wheel connected with the first fixing member, the pressing wheel being located above the plate and abutting against the plate.

[0028] In particular, the utility model further provides a plate production system, including above-mentioned edge removing mechanism.

[0029] The first edge removing device is connected with the moving module, and comprises a cutter component, the cutter component comprising a positioning plate and at least one cutter, the cutter being installed on the positioning plate and protruding to opposite sides of the positioning plate. The moving module is arranged to drive the positioning plate to extend into the removal portions between the two decorative papers and abut against the base plate, so that the cutter is located at the end of the plate and aligned with the removal portions, and the moving module is arranged to drive the positioning plate to move along the extension direction of the plate, so that the cutter removes the removal portions on both sides of the positioning plate. In the above technical solution, the positioning plate extends into the two decorative papers and abuts against the side edge of the base plate, so that the cutter can be positioned, and the positioning plate can also guide the cutter during movement, so that the edge removing effect of the cutter on the plate can be improved.

[0030] Further, the second edge removing device is connected with the sliding member, and comprises a rotary motor and a milling cutter component, the milling cutter component being connected with the rotary motor and comprising at least one milling cutter head, the milling cutter head being arranged to rotate under the driving of the rotary motor to remove burrs after the edge removing of the decorative paper. In the above technical solution, after the first edge removing device completes the edge removing of the decorative paper, the milling cutter head of the second edge removing device removes the burrs formed after the edge removing, so that the edge removing effect of the plate is further improved.

[0031] The above and other objects, advantages and features of the present utility model will become more apparent from the following detailed description of some embodiments thereof, when taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0032] Some specific embodiments of the present utility model will be described in detail hereinafter with reference to the accompanying drawings, which are presented by way of illustration and not of limitation. The same reference numbers in the drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that the drawings are not necessarily drawn to scale. In the drawings:

[0033] Figure 1 is a schematic structural view of the edge removing mechanism of the plate according to an embodiment of the present utility model;

[0034] Figure 2is a schematic side view of the edge removing mechanism of the plate according to an embodiment of the present application;

[0035] Figure 3 is Figure 1 is a schematic structural view of the cutter component of the edge removing mechanism shown in FIG. 1;

[0036] Figure 4 is Figure 1 is a schematic structural view of the first edge removing device of the edge removing mechanism shown in FIG. 1;

[0037] Figure 5 is Figure 1 is a schematic structural view of the cutter component and the first driving member of the edge removing mechanism shown in FIG. 1;

[0038] Figure 6 is a schematic structural view of the plate according to an embodiment of the present application;

[0039] Figure 7 is Figure 1 is a schematic structural view of the second edge removing device of the edge removing mechanism shown in FIG. 1.

[0040] Reference signs:

[0041] 100-edge removing mechanism, 200-conveying device, 300-plate, 310-base plate, 320-decorative paper, 321-removed part, 10-moving module, 20-first edge removing device, 30-second edge removing device, 40-bracket, 11-sliding member, 121-sliding rail, 122-first mounting plate, 123-second mounting plate, 124-mounting member, 125-connecting rod, 126-second elastic member, 127-second fixing member, 13-first driving member, 14-second driving member, 22-adjusting member, 21-cutter component, 23-first elastic member, 211-positioning plate, 212-cutter, 213-first cutting edge, 214-second cutting edge, 31-milling cutter component, 32-rotary motor, 33-pressing wheel, 34-first fixing member, 311-milling cutter head. DETAILED DESCRIPTION

[0042] Embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0043] In the description of the utility model, it is understood that the position or location relationship indicated by the terms "upper", "lower" and the like is based on the position or location relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0044] The terms "first", "second", etc. are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features, i.e. one or more of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited. When a certain feature "includes or contains" a certain or certain features, unless otherwise specifically described, it indicates that other features and other features can be further included.

[0045] Unless otherwise specified and limited, the terms "connection", "installation" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited. Those skilled in the art should be able to understand the specific meaning of the above terms in the utility model according to the specific circumstances.

[0046] Unless otherwise limited, all terms (including technical terms and scientific terms) used in the description of the embodiments have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0047] Figure 1 is a schematic structural view of the edge removing mechanism 100 of the plate 300 according to an embodiment of the utility model, Figure 2 is a schematic side view of the edge removing mechanism 100 of the plate 300 according to an embodiment of the utility model, Figure 3 is Figure 1 is a schematic structural view of the cutter component 21 of the edge removing mechanism 100 shown, Figure 4 is Figure 1 is a schematic structural view of the first edge removing device 20 of the edge removing mechanism 100 shown, Figure 5 is Figure 1 is a schematic structural view of the cutter component 21 and the first driving member 13 of the edge removing mechanism 100 shown, Figure 6 is a schematic structural view of the plate 300 according to an embodiment of the utility model. As Figures 1 to 6As shown, the edge removing mechanism 100 of the plate 300 comprises a support 40, a moving module 10 and a first edge removing device 20. The support 40 is installed beside the conveying device 200 of the plate 300, the plate 300 comprises a base plate 310 and decorative papers 320 covering two sides of the base plate 310, the decorative papers 320 have removing portions 321 extending from the side edges of the base plate 310. The moving module 10 is movably installed on the support 40. The first edge removing device 20 is connected with the moving module 10 and comprises a cutter component 21, the cutter component 21 comprises a positioning plate 211 and at least one cutter 212, the cutter 212 is installed on the positioning plate 211 and protrudes to opposite sides of the positioning plate 211. The moving module 10 is arranged to drive the positioning plate 211 to extend into between the removing portions 321 of the two decorative papers 320 and abut against the side edges of the base plate 310, so that the cutter 212 is located at the end of the plate 300 and aligned with the removing portions 321, and the moving module 10 is arranged to drive the positioning plate 211 to move along the extension direction of the plate 300, so that the cutter 212 removes the removing portions 321 on both sides of the positioning plate 211. Here, it can be understood that the two sides of the plate 300 are covered with the decorative papers 320, the size of the decorative papers 320 is larger than the size of the base plate 310, so it is necessary to remove the excess part of the decorative papers 320, that is, the part protruding from the base plate 310. When the positioning plate 211 extends into between the removing portions 321 of the two decorative papers 320 and abuts against the side edges of the base plate 310, the cutter 212 is located at the end of the decorative papers 320 and aligned with the removing portions 321, so that the cutter 212 is positioned, avoiding the cutter 212 cutting the base plate 310 or cutting less of the removing portions 321. When the positioning plate 211 moves along the extension direction of the plate 300, the cutter 212 moves along the extension direction of the plate 300, so that the cutter 212 cuts off the removing portions 321 on both sides of the positioning plate 211, thereby completing the edge removing of the plate 300. The plate 300 is stationary and the edge removing mechanism 100 is movable.

[0048] In this embodiment, the positioning plate 211 extends into between the two decorative papers 320 and abuts against the side edges of the base plate 310, so that the cutter 212 is positioned, and the positioning plate 211 can also guide the cutter 212 when moving, so that the edge removing effect of the cutter 212 on the plate 300 can be improved.

[0049] In some embodiments, each cutter 212 comprises a first blade 213 and a second blade 214, both of which are arranged at a preset angle with the positioning plate 211 and are located on opposite sides of the positioning plate 211 respectively, and the first blade 213 and the second blade 214 are arranged to remove the removal portions 321 on both sides of the positioning plate 211 respectively when the positioning plate 211 moves. Here, the first blade 213 and the second blade 214 correspond to the removal portions 321 of the two decorative papers 320 one by one. The preset angle can be set to 30°, 45° or 60°, etc., which can be designed according to design requirements. Figure 3 The arrow direction in the figure is the moving direction of the positioning plate 211, and the inclination directions of the first blade 213 and the second blade 214 are opposite to the moving direction of the positioning plate 211.

[0050] Referring to Figure 3 In some embodiments, the first blade 213 is located above the positioning plate 211 and is used to remove the removal portions 321 located above the positioning plate 211. The second blade 214 is located below the positioning plate 211 and is used to remove the removal portions 321 located below the positioning plate 211, and the length of the second blade 214 along its inclination direction is less than the length of the first blade 213 along its inclination direction. Here, mainly in order to avoid the rack of the conveyor, so the extension length of the second blade 214 needs to be relatively short to avoid interference with the rack of the conveyor. In other embodiments, if there is no need to avoid, the second blade 214 can also be designed to be as long as the first blade 213.

[0051] In some embodiments, the number of cutters 212 is two, and the two cutters 212 are arranged at intervals along the extension direction of the positioning plate 211. In other embodiments, the number of cutters 212 can also be designed according to specific design requirements. This embodiment can improve the edge removal effect by using two cutters 212 to remove the edges again when the first cutter 212 does not remove the edges completely.

[0052] In some embodiments, the first edge removal device 20 further comprises an adjusting member 22 and a first elastic member 23, and the adjusting member 22 is rotatably connected with the positioning plate 211. One end of the first elastic member 23 is connected with the adjusting member 22, and the other end is connected with the positioning plate 211.

[0053] This embodiment can fine-tune the position of the positioning plate 211 to adapt to the board 300 by designing the adjusting member 22 to be rotatably connected with the positioning plate 211 and combining the first elastic member 23 for the case that the board 300 exists offset.

[0054] Referring to Figure 3 and Figure 4In some embodiments, the end of the positioning plate 211 is V-shaped. In other embodiments, the end of the positioning plate 211 can also be designed into other shapes as needed.

[0055] In some embodiments, the moving module 10 comprises a sliding member 11 and a first driving member 13. The sliding member 11 is arranged vertically and is movably arranged along the extension direction of the support 40, which is consistent with the extension direction of the plate 300. The first driving member 13 is connected with the sliding member 11 and the adjusting member 22 and is arranged perpendicular to the extension direction of the plate 300. The first driving member 13 is arranged to drive the adjusting member 22 and the cutter component 21 to move along the direction perpendicular to the extension direction of the plate 300 in a controlled manner. It can be understood that the sliding member 11 is arranged vertically, i.e., along the Z direction in Figure 1 , and can be controlled to move along the support 40, i.e., along the X direction in Figure 1 , so as to drive the cutter component 21 to move along the extension direction of the plate 300, thereby achieving the edge removal of the plate 300 by the cutter 212. The first driving member 13 can drive the cutter component 21 to move along the direction perpendicular to the extension direction of the plate 300, i.e., along the Y direction in Figure 1 . On the one hand, the first driving member 13 can adjust the distance between the cutter component 21 and the plate 300, which can adapt to plates 300 of different widths. On the other hand, the first driving member 13 can also drive the positioning plate 211 to move between the removed portions 321 of the two decorative papers 320. Here, the first driving member 13 is a pneumatic cylinder. In other embodiments, the first driving member 13 can also be other components.

[0056] Figure 7 is a schematic structural view of the second edge removal device 30 of the edge removal mechanism 100 shown in Figure 1 . Referring to Figure 7 and referring to Figure 1 , the edge removal mechanism 100 further comprises a second edge removal device 30 connected with the sliding member 11 and comprising a rotary motor 32 and a milling cutter component 31 connected with the rotary motor 32 and comprising at least one milling cutter head 311 arranged to rotate under the drive of the rotary motor 32 to remove burrs after the edge removal of the decorative paper 320.

[0057] This embodiment can remove the burrs formed after the edge removal of the decorative paper 320 by the milling cutter head 311 of the second edge removal device 30 after the first edge removal device 20 completes the edge removal of the decorative paper 320, thereby further improving the edge removal effect of the plate 300.

[0058] In some embodiments, the number of milling cutter heads 311 is two, and the two milling cutter heads 311 are arranged vertically and correspond to the two decorative papers 320 one by one.

[0059] In some embodiments, the mobile module 10 further comprises a second driving member 14, which is connected with the sliding member 11 and arranged perpendicularly to the extending direction of the plate 300. The second driving member 14 is connected with the rotary motor 32 and arranged to drive the rotary motor 32 and the milling cutter member 31 to move perpendicularly to the extending direction of the plate 300 in a controlled manner. Here, the second driving member 14 is a pneumatic cylinder. In other embodiments, the second driving member 14 can also be other members.

[0060] In this embodiment, the second driving member 14 can adjust the distance between the milling cutter head 311 and the plate 300, so as to adapt to plates 300 of different widths.

[0061] In some embodiments, the second edge removing device 30 further comprises a first fixing member 34 and a pressure roller 33. The first fixing member 34 is connected with the second driving member 14 and the rotary motor 32 respectively. The pressure roller 33 is connected with the first fixing member 34 and located above the plate 300 and abuts against the plate 300.

[0062] In this embodiment, the pressure roller 33 can prevent the plate 300 from being partially deformed, which is beneficial to the edge removing balance of the milling cutter head 311.

[0063] Referring to Figure 1 and Figure 4In some embodiments, the edge removing mechanism 100 further comprises a pair of slide rails 121, a first mounting plate 122, a second mounting plate 123, two mounting members 124, a connecting rod 125 and a second elastic member 126. The pair of slide rails 121 are mounted on the sliding member 11 and arranged in a spaced apart manner. The first mounting plate 122 and the second mounting plate 123 are arranged in a vertical spaced apart manner and are connected with the pair of slide rails 121. The second driving member 14 is connected with the first mounting plate 122, and the first driving member 13 is connected with the second mounting plate 123. The first driving member 13 and the second driving member 14 are arranged to follow the movement of the sliding member 11 in the Z direction. The two mounting members 124 are arranged above and below the pair of slide rails 121 respectively and are mounted on the sliding member 11. The connecting rod 125 is arranged in the Z direction and is connected with the two mounting members 124 at two ends respectively. The first mounting plate 122 and the second mounting plate 123 are each provided with a protruding second fixing member 127, the connecting rod 125 is arranged in the second fixing member 127, and the first mounting plate 122 and the second mounting plate 123 can move up and down along the connecting rod 125. The position of the first mounting plate 122 and the second mounting plate 123 can be manually adjusted or automatically adjusted. The first mounting plate 122 and the second mounting plate 123 are slidably connected with the slide rails 121 through sliding blocks. When manually adjusting, the first mounting plate 122 and the second mounting plate 123 can be moved along the slide rails 121, and then the sliding blocks are fixed on the slide rails 121 through bolts, so that the first mounting plate 122 and the second mounting plate 123 are fixed, and the height of the first edge removing device 20 and the second edge removing device 30 can be adjusted. The second elastic member 126 is sleeved on the connecting rod 125 and is used for offsetting the stress generated by the first edge removing device 20 and the second edge removing device 30 during edge removing, and has a buffering effect.

[0064] The embodiment also provides a production system of the plate 300, which comprises the edge removing mechanism 100 of any one of the above embodiments. For the edge removing mechanism 100, details are not repeated here.

[0065] At this point, those skilled in the art should recognize that although the present application has been shown and described in detail in the above embodiments, many other variations or modifications can be directly determined or deduced according to the disclosure of the present application without departing from the spirit and scope of the present application. Therefore, the scope of the present application should be understood and recognized as covering all these other variations or modifications.

Claims

1. A board edge removal mechanism characterized by, The edge removing mechanism comprises: a support installed beside a conveying device of a board, the board comprising a base plate and decorative papers covering both sides of the base plate, the decorative papers having removed portions extending out of the sides of the base plate; a moving module movably installed on the support; a first edge removing device connected with the moving module and comprising a cutter component, the cutter component comprising a positioning plate and at least one cutter, the cutter being installed on the positioning plate and protruding to both sides of the positioning plate; the moving module being arranged to drive the positioning plate to extend into between the removed portions of the two decorative papers and abut against the sides of the base plate, so that the cutter is located at the end of the board and aligned with the removed portions, and the positioning plate is driven to move along the extension direction of the board, so that the cutter removes the removed portions on both sides of the positioning plate.

2. The edge removing mechanism according to claim 1, wherein each cutter comprises a first blade and a second blade, the first blade and the second blade are arranged at a preset angle with the positioning plate and are located on opposite sides of the positioning plate respectively, and the first blade and the second blade are arranged to remove the removed portions on both sides of the positioning plate respectively when the positioning plate moves.

3. The edge removing mechanism according to claim 2, wherein the first blade is located above the positioning plate and is used to remove the removed portions above the positioning plate; the second blade is located below the positioning plate and is used to remove the removed portions below the positioning plate, and the length of the second blade along the oblique direction thereof is less than the length of the first blade along the oblique direction thereof.

4. The edging mechanism of claim 3, wherein, The first edge removing device further comprises: an adjusting member rotatably connected with the positioning plate; a first elastic member having one end connected with the adjusting member and the other end connected with the positioning plate.

5. The edge removing mechanism according to any one of claims 1-4, wherein the end of the positioning plate is V-shaped.

6. The deflashing mechanism of claim 4, wherein The moving module comprises: a sliding member arranged vertically and arranged to be movable along the extension direction of the support, the extension direction of the support being consistent with the extension direction of the board; a first driving member connected with the sliding member and the adjusting member and arranged perpendicular to the extension direction of the board, the first driving member being arranged to drive the adjusting member and the cutter component to move along a direction perpendicular to the extension direction of the board.

7. The edging mechanism of claim 6, wherein, Further comprising: a second edge removing device connected with the sliding member and comprising a rotary motor and a milling cutter component, the milling cutter component being connected with the rotary motor and comprising at least one milling cutter head, the milling cutter head being arranged to rotate under the drive of the rotary motor to remove burrs after the decorative papers are edged.

8. The edging mechanism of claim 7, wherein, The moving module further comprises: a second driving member connected with the sliding member and arranged perpendicular to the extension direction of the board, the second driving member being connected with the rotary motor and arranged to drive the rotary motor and the milling cutter component to move along a direction perpendicular to the extension direction of the board.

9. The deburring mechanism of claim 8, wherein, The second edge removing device further comprises: A first fixing member is connected with the second driving member and the rotary motor respectively; A pressing wheel is connected with the first fixing member, and is located above the plate and abuts against the plate.

10. A sheet metal production system, characterized in that, The edge removing mechanism comprises the edge removing mechanism according to any one of claims 1-9.

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