Aluminum material recovery device for aluminum veneer production and processing
By designing an aluminum recycling device, which utilizes a gear rack and airbag push rod structure to achieve automatic aluminum plate feeding and waste compression, the problems of saw tooth scratches and time-consuming cleaning in aluminum single-panel processing are solved, thereby improving production efficiency and safety.
Patent Information
- Application Number
- CN202422987599.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-05
AI Technical Summary
After the aluminum panels are processed, the serrated platform can easily scratch the aluminum panels and workers, and cleaning up the waste is time-consuming and labor-intensive.
An aluminum recycling device was designed, comprising a housing, a rotating rod, a processing plate, an anti-cutting mechanism, and a hydraulic system. The rotating rod is driven to rotate by a gear and rack, and the aluminum plate is prevented from contacting the saw teeth by using an air bladder and a sealed cavity push rod ball structure. The waste material is compressed by hydraulic pressure, realizing automatic feeding and compression.
This avoids scratching aluminum sheets during the cutting process, improves production efficiency, reduces the time workers spend cleaning up waste, and ensures safety.
Smart Images

Figure CN223918132U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum plate processing technology, and in particular to an aluminum material recycling device for aluminum single-panel production and processing. Background Technology
[0002] Aluminum single-layer panels refer to building decoration materials that have undergone chromating and other treatments, followed by fluorocarbon spraying technology. Fluorocarbon coatings mainly refer to polyvinylidene fluoride resin, which is divided into three types: primer, topcoat, and clear coat. The spraying process is generally divided into two, three, or four coats. When processing aluminum single-layer panels, cutting and drilling operations are required, and the waste generated from cutting needs to be recycled.
[0003] Typically, aluminum panels are cut and punched on a fixed platform with serrated upper surfaces. After processing, workers drag the aluminum panels to unload them. The serrations can easily scratch the aluminum panels, and the scrap that is not completely removed can also scratch the workers. Then, workers have to clean up the scrap on the recycling platform before they can process the next aluminum panel, which is very time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of this utility model is to solve the following shortcomings in the prior art: after processing, workers drag aluminum panels to unload them. The saw teeth can easily scratch the aluminum panels, and the waste material that has not been completely removed can also easily scratch the workers. Then the workers have to clean the workbench before they can process the next aluminum panel, which is very time-consuming and labor-intensive. Therefore, this utility model proposes an aluminum material recycling device for aluminum panel production and processing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An aluminum material recycling device for aluminum single-panel production and processing includes a housing, a rotating rod, and a processing plate. The rotating rod is rotatably connected to the inner side wall of the housing, and the processing plate is fixedly connected to the rotating rod. The processing plate has multiple openings.
[0007] The housing is equipped with a cut-resistant mechanism, which includes a compression plate, an air bladder, a sealing cavity, a piston plate, push rods, and push balls. One end of the rotating rod is threaded. The compression plate is threaded onto the rotating rod. The air bladder is fixedly connected between the compression plate and the housing. The sealing cavity is fixedly connected to the lower end face of the processing plate. The piston plate is slidably connected to the inner side wall of the sealing cavity. Multiple push rods are fixedly connected to the side wall of the piston plate and slidably connected to one side wall of the sealing cavity. Multiple push rods are slidably connected to the through-hole. Multiple push balls are fixedly connected to the end of the push rod away from the piston plate.
[0008] Preferably, a hydraulic cylinder is fixedly connected to the inner wall of the housing, and a compression block is fixedly connected to the telescopic end of the hydraulic cylinder.
[0009] Preferably, a rack plate is fixedly connected to the upper end face of the compression block, and a gear is fixedly connected to the outer surface of the end of the rotating rod near the rack plate, and the rack plate meshes with the gear.
[0010] Preferably, a feeding plate is fixedly connected to the side wall of the housing. The feeding plate is hollowed out, and a scraper is fixedly connected to the lower end face of the feeding plate. The scraper is slidably connected to the compression block.
[0011] Preferably, an air duct is fixedly connected between the airbag and the sealed cavity, and a discharge port is provided on the side wall of the housing near the material discharge plate, with a material discharge plate hinged to the inner side wall of the discharge port.
[0012] Preferably, a return spring is fixedly connected between the piston plate and the sealing cavity.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The rack and pinion drive the rotating rod to rotate, causing the processing plate to flip and the aluminum plate to slide down under the action of gravity for automatic feeding. In conjunction with the airbag and sealing cavity, the push rod and push ball lift the aluminum plate, preventing the aluminum plate from contacting the serrated protrusions and avoiding scratches on the aluminum plate during feeding, thus ensuring the processing accuracy of the aluminum plate.
[0015] 2. By rotating the processing plate and using the hollowed-out feeding plate, the processed waste material is guided into the housing under its own gravity, eliminating the need for workers to manually clean up the waste material and improving production efficiency.
[0016] 3. The liquid cylinder drives the compression block to compress the waste material entering the shell, compressing the sharp waste material into a whole piece, which is convenient for subsequent transportation and processing, and also avoids sharp scraps from scratching workers, making it very safe. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the unloading plate structure of an aluminum material recycling device for aluminum single-panel production and processing proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the compression block structure of an aluminum material recycling device for aluminum single-panel production and processing proposed in this utility model;
[0019] Figure 3 This is a schematic diagram of a ball pushing device for an aluminum material recycling device used in the production and processing of aluminum single panels, as proposed in this utility model.
[0020] Figure 4This is a schematic diagram of the piston plate structure of an aluminum material recycling device for aluminum single-panel production and processing proposed in this utility model.
[0021] In the diagram: 1. Housing, 2. Rotating rod, 3. Processing plate, 4. Extrusion plate, 5. Airbag, 6. Sealing cavity, 7. Piston plate, 8. Push rod, 9. Push ball, 10. Hydraulic cylinder, 11. Compression block, 12. Rack plate, 13. Gear, 14. Feeding plate, 15. Scraper, 16. Air guide pipe, 17. Discharge plate, 18. Return spring. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] The terms used in this utility model, such as "upper", "lower", "left", "right", "middle" and "one", are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0024] Reference Figures 1-4 An aluminum material recycling device for aluminum single-panel production and processing includes a housing 1, a rotating rod 2, and a processing plate 3. The rotating rod 2 is rotatably connected to the inner side wall of the housing 1, and the processing plate 3 is fixedly connected to the rotating rod 2. The processing plate 3 has multiple openings and multiple protrusions to facilitate the processing of aluminum plates.
[0025] The housing 1 is equipped with a cut-resistant mechanism, which includes a pressing plate 4, an air bladder 5, a sealing cavity 6, a piston plate 7, a push rod 8, and a push ball 9. One end of the rotating rod 2 is threaded. The pressing plate 4 is threaded onto the rotating rod 2. The air bladder 5 is fixedly connected between the pressing plate 4 and the housing 1. The sealing cavity 6 is fixedly connected to the lower end face of the processing plate 3. An air guide tube 16 is fixedly connected between the air bladder 5 and the sealing cavity 6. The piston plate 7 is slidably connected to the inner side wall of the sealing cavity 6. A return spring 18 is fixedly connected between the piston plate 7 and the sealing cavity 6. Multiple push rods 8 are fixedly connected to the side wall of the piston plate 7. Multiple push rods 8 are slidably connected to one side wall of the sealing cavity 6. The push rods 8 and the sealing cavity 6 are not sealed. Multiple push rods 8 are slidably connected to the openings. Multiple push balls 9 are fixedly connected to the end of the push rod 8 away from the piston plate 7. The surface of the push ball 9 is very smooth and will not scratch the aluminum plate. The aluminum plate will easily slide off the push ball 9.
[0026] A hydraulic cylinder 10 is fixedly connected to the inner wall of the housing 1. A compression block 11 is fixedly connected to the telescopic end of the hydraulic cylinder 10. A rack plate 12 is fixedly connected to the upper end face of the compression block 11. A gear 13 is fixedly connected to the outer surface of the end of the rotating rod 2 near the rack plate 12. The rack plate 12 and the gear 13 are meshed together.
[0027] A feeding plate 14 is fixedly connected to the side wall of the housing 1. The feeding plate 14 is hollowed out with a very large gap, allowing waste material to fall through. A scraper 15 is fixedly connected to the lower end face of the feeding plate 14. The scraper 15 is slidably connected to the compression block 11. The scraper 15 scrapes off a small amount of waste material that falls onto the compression block 11, preventing the waste material from entering the hydraulic cylinder 10. A discharge port is opened on the side wall of the housing 1 near the feeding plate 14. A discharge plate 17 is hinged to the inner side wall of the discharge port. The discharge plate 17 is locked by a simple snap-locking device. When processing is completed, the discharge plate 17 can be opened to remove the block of waste material, which is very simple and convenient.
[0028] In this invention, the aluminum plate is first placed on the processing plate 3 for punching and cutting operations. After processing, the hydraulic cylinder 10 is activated to cause the compression block 11 to contract. The compression block 11 drives the gear 13 to rotate via the rack plate 12. The gear 13 drives the rotating rod 2 to rotate counterclockwise with the processing plate 3. Under the action of the threads on the rotating rod 2, the extrusion plate 4 moves towards the air bladder 5 to compress it. The gas in the air bladder 5 enters the sealing cavity 6 through the air guide pipe 16. The air pressure between the sealing cavity 6 and the piston plate 7 increases. Under the action of the pressure, the air cylinder pushes the piston plate 7 towards the processing plate 3. The piston plate 7 drives the push rod 8. The push ball 9 pushes the aluminum plate up, preventing it from contacting the serrated protrusions on the processing plate 3. The aluminum plate and scrap slide from the inclined processing plate 3 onto the unloading plate 14. During the fall, the scrap separates from the aluminum plate. Under the action of the hollow unloading plate 14, the scrap falls into the housing 1, while the aluminum plate falls onto the unloading plate 14, thus completing the automatic unloading. The aluminum plate only contacts the push ball 9 during sliding, so it will not be scratched by the serrated protrusions. The scrap separates from the aluminum plate due to gravity and collision during sliding and falls into the housing 1. The worker can directly remove the aluminum plate from the unloading plate 14 without scratching the worker, which is very safe.
[0029] Then, the hydraulic cylinder 10 is activated to drive the compression block 11 to move away from the compression block 11. The compression block 11 compresses the waste material that falls into the housing 1 into a whole block for easy subsequent transportation. When it is necessary to remove the waste material, the discharge plate 17 can be opened. Sharp edges and scraps are compressed into blocks to avoid scratching workers, which is very safe. Under the action of the scraper 15, a small amount of waste material that falls on the compression block 11 will be scraped off and will not enter the side of the hydraulic cylinder 10. The compression block 11 drives the gear 13 to move through the rack plate 12. The gear 13 drives the rotating rod 2 to move counterclockwise. The rotating rod 2 drives the processing plate 3 to reset. The extrusion plate 4 moves away from the airbag 5. The gas in the sealing cavity 6 returns to the airbag 5 through the air guide pipe 16. Under the elastic force of the reset spring 18, the piston plate 7 drives the push rod 8 and the push ball 9 to reset. At this time, a new aluminum plate can be placed into the processing plate 3 to continue processing. There is no need for workers to manually clean the processing plate 3, which saves time and effort and improves production efficiency.
[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", "fixing", etc., should be interpreted broadly.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An aluminum material recycling device for aluminum veneer production and processing, comprising a housing (1) and a rotating shaft (2), characterized in that, The rotating rod (2) is rotationally connected to the inner side wall of the shell (1), and a processing plate (3) is fixedly connected to the rotating rod (2); a plurality of through openings are formed in the processing plate (3). The shell (1) is provided with an anti-cutting mechanism, which comprises an extrusion plate (4), an air bag (5), a sealed cavity (6), a piston plate (7), a push rod (8), and a push ball (9); one end of the rotating rod (2) is provided with a thread; the extrusion plate (4) is threadedly connected to the rotating rod (2); the air bag (5) is fixedly connected between the extrusion plate (4) and the shell (1); the sealed cavity (6) is fixedly connected to the lower end surface of the processing plate (3); the piston plate (7) is slidably connected to the inner side wall of the sealed cavity (6); a plurality of push rods (8) are fixedly connected to the side wall of the piston plate (7); the push rods (8) are slidably connected to one side wall of the sealed cavity (6); the push rods (8) are slidably connected to the through openings, respectively; and a plurality of push balls (9) are fixedly connected to one end of the push rods (8) away from the piston plate (7).
2. The aluminum material recycling device for aluminum veneer production and processing according to claim 1, characterized in that A hydraulic cylinder (10) is fixedly connected to the inner side wall of the shell (1), and a compression block (11) is fixedly connected to the telescopic end of the hydraulic cylinder (10).
3. The aluminum material recycling device for aluminum veneer production and processing according to claim 2, characterized in that, A rack plate (12) is fixedly connected to the upper end surface of the compression block (11); a gear (13) is fixedly connected to the outer surface of one end of the rotating rod (2) close to the rack plate (12); and the rack plate (12) is in meshing connection with the gear (13).
4. The aluminum material recycling device for aluminum veneer production and processing according to claim 2, characterized in that, A blanking plate (14) is fixedly connected to the side wall of the shell (1); the blanking plate (14) is in a hollowed-out arrangement; a scraper (15) is fixedly connected to the lower end surface of the blanking plate (14); and the scraper (15) is in sliding connection with the compression block (11).
5. The aluminum material recycling device for aluminum veneer production and processing according to claim 4, characterized in that, A gas guide pipe (16) is fixedly and communicatively connected between the air bag (5) and the sealed cavity (6); a discharge port is formed in the side wall of the shell (1) close to the blanking plate (14); and a discharge plate (17) is hingedly connected to the inner side wall of the discharge port.
6. The aluminum material recycling device for aluminum veneer production and processing according to claim 1, characterized in that, A return spring (18) is fixedly connected between the piston plate (7) and the sealed cavity (6).