Concrete distributing mechanism for tubular pile production line

By employing a material placement mechanism and a recycling mechanism on the pipe pile production line, and utilizing PLC control and motor-driven rotating rod meshing to achieve precise concrete placement, the problem of incomplete manual filling is solved, efficiency is improved, and resource waste is reduced.

CN223918281UActive Publication Date: 2026-02-17YANGZHOU YANGGONG MASCH CO LTD
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Patent Information

Application Number
CN202520150363.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-02-17
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

In the current technology for making square piles, the manual filling of concrete is incomplete, which leads to quality problems, increases labor intensity, and is inefficient.

Method used

The concrete placing system employs a concrete placing mechanism, a fixing mechanism, and a recovery mechanism. It utilizes a PLC control cabinet and a motor-driven rotating rod meshing with gears to achieve precise control of concrete placing and recover fallen concrete via a conveyor belt, reducing manual intervention and resource waste.

Benefits of technology

It enables precise concrete placement, reduces the labor intensity of workers, improves construction efficiency, and reduces resource waste and raw material costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete processing, and discloses a concrete distributing mechanism for a tubular pile production line, which comprises a distributing mechanism, a fixing mechanism and a recycling mechanism, the fixing mechanism is positioned inside the distributing mechanism, the recycling mechanism is positioned at the bottom of the fixing mechanism, and the distributing mechanism comprises a support plate. The right side of the supporting plate is fixedly connected with a PLC control cabinet, and the inner wall of the supporting plate is fixedly connected with a rack. The PLC control cabinet is fixed to the outer wall of the supporting plate, the PLC control cabinet can monitor the state of the material distribution trolley in real time, personnel can conveniently adjust the discharging state at any time, meanwhile, the motor is fixed to the rotating rod, so that the rotating rod rotates in the material distribution trolley, the rotating rod is fixed to the gear, the gear is meshed with the rack, and the material distribution trolley stably moves at a constant speed; according to the concrete distribution system, accurate control can be provided, concrete distribution is more accurate, manual intervention is reduced, the labor intensity of workers is lowered, and then the construction efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of concrete processing technology, and in particular to a concrete placing mechanism for a pipe pile production line. Background Technology

[0002] A concrete placing boom is a device or system used during concrete pouring to evenly and precisely distribute concrete to a designated location. Its main function is to ensure the accurate distribution of concrete on construction sites, factory production lines, or other building sites, and it is commonly used in the production of precast concrete components and the pouring of building foundations.

[0003] In the current technology for making square piles, workers need to manually fill the inside of the pile mold with concrete using tools. This can easily lead to incomplete filling of the mold, which may cause quality problems in the square pile. Manual filling increases the labor intensity of workers, and the slow efficiency of manual filling also reduces work efficiency. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a concrete placing mechanism for a pipe pile production line.

[0005] This utility model is achieved by the following technical solution: a concrete placing mechanism for a pipe pile production line, comprising a placing mechanism, a fixing mechanism and a recycling mechanism, wherein the fixing mechanism is located inside the placing mechanism and the recycling mechanism is located at the bottom of the fixing mechanism;

[0006] The fabric-laying mechanism includes a support plate, a PLC control cabinet is fixedly connected to the right side of the support plate, a rack is fixedly connected to the inner wall of the support plate, a gear is meshed with the rack, a rotating rod is fixedly connected inside the gear, a motor is fixedly connected to the end of the rotating rod away from the gear, and a fabric-laying trolley is fixedly connected to the outer wall of the motor.

[0007] Through the above technical solution, a PLC control cabinet is fixed on the outer wall of the support plate. The PLC control cabinet can monitor the status of the concrete placing vehicle in real time, allowing personnel to adjust the material feeding status at any time. At the same time, the motor is fixed to the rotating rod, so that the rotating rod rotates inside the concrete placing vehicle. The rotating rod is fixed to the gear, so that the gear meshes with the rack, thereby enabling the concrete placing vehicle to move at a uniform speed and stably. This provides precise control, making the concrete placement more accurate, reducing manual intervention, lowering the labor intensity of workers, and thus improving construction efficiency.

[0008] As a further improvement to the above solution, the fixing mechanism includes a motor, which is fixedly connected to the right side of the support plate. A fixing rod is fixedly connected to the output end of the motor, and a rotating wheel is fixedly connected to the outer wall of the fixing rod.

[0009] As a further improvement to the above solution, a belt is rotatably connected to the outer wall of the wheel, a first wheel is rotatably connected to the inner wall of the belt, and a bidirectional threaded rod is fixedly connected inside the first wheel.

[0010] As a further improvement to the above solution, the bidirectional threaded rod is rotatably connected inside the support plate, and the end of the bidirectional threaded rod away from the first rotating wheel is threadedly connected to a clamping plate, and a sliding rod is slidably connected inside the clamping plate.

[0011] As a further improvement to the above solution, the sliding rod is fixedly connected to the inner wall of the support plate, the outer wall of the clamping plate is in contact with the mold, the bottom of the mold is in contact with the support plate, and the support plate is fixedly connected to the inner wall of the support plate.

[0012] With the above technical solution, during the concrete laying process, concrete may fall off. When the concrete falls onto the surface of the conveyor belt, motor two drives the rotating rod to rotate, which in turn drives the conveyor belt to rotate. At the same time, the conveyor belt and the rotating rod rotate. The rotating rod rotates inside the fixed block. When the conveyor belt moves, it transports the fallen concrete out, making it convenient for personnel to collect and recycle it, reducing resource waste and saving raw material costs.

[0013] Through the above technical solution, the bidirectional threaded rod is threaded to connect the clamping plates, so that the two clamping plates move towards the mold at the same time. The sliding rod inside the clamping plate prevents the clamping plate from rotating and provides guidance for the movement of the clamping plate, so that the mold is fixed and prevents the mold from moving during the laying of concrete. This effectively reduces the risk of cracks, improves the overall stability of the concrete component, and ensures uniform distribution of concrete, thereby enhancing the overall strength and durability of the component.

[0014] As a further improvement to the above solution, the recycling mechanism includes a support base, which is fixedly connected to the right side of the support plate. A second motor is fixedly connected to the top of the support base, and a rotating rod is fixedly connected to the output end of the second motor. The rotating rod is rotatably connected inside the support plate, and a conveyor belt is rotatably connected to the outer wall of the rotating rod.

[0015] As a further improvement to the above solution, a rotating rod is rotatably connected to the inner wall of the end of the conveyor belt away from the rotating rod, and a fixing block is rotatably connected to the outer wall of the rotating rod, and the fixing block is fixedly connected to the front of the support plate.

[0016] With the above technical solution, during the concrete laying process, concrete may fall off. When the concrete falls onto the surface of the conveyor belt, motor two drives the rotating rod to rotate, which in turn drives the conveyor belt to rotate. At the same time, the conveyor belt and the rotating rod rotate. The rotating rod rotates inside the fixed block. When the conveyor belt moves, it transports the fallen concrete out, making it convenient for personnel to collect and recycle it, reducing resource waste and saving raw material costs.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention features a PLC control cabinet fixed to the outer wall of a support plate. The PLC control cabinet can monitor the status of the concrete placing trolley in real time, allowing personnel to adjust the material feeding status at any time. Simultaneously, the motor is fixed to the rotating rod, causing the rotating rod to rotate inside the concrete placing trolley. The rotating rod is also fixed to a gear, allowing the gear to mesh with a rack, thus enabling the concrete placing trolley to move at a uniform and stable speed. This provides precise control, making the concrete placement more accurate, reducing manual intervention, lowering the labor intensity of workers, and ultimately improving construction efficiency.

[0019] This invention addresses the issue of concrete falling during the laying process. When concrete falls onto the conveyor belt surface, motor two drives a rotating rod to rotate, which in turn drives the conveyor belt to rotate. Simultaneously, the conveyor belt and rotating rod rotate inside a fixed block. As the conveyor belt moves, the fallen concrete is conveyed out for easy collection and recycling, reducing resource waste and saving on raw material costs. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the fabric fabric mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the fixing mechanism of this utility model;

[0023] Figure 4 This utility model Figure 3 Enlarged structural diagram of section A in the middle;

[0024] Figure 5 This is a schematic diagram of the recycling mechanism of this utility model.

[0025] Explanation of key symbols:

[0026] 1. Fabric feeding mechanism; 101. Support plate; 102. PLC control cabinet; 103. Rack; 104. Gear; 105. Rotating rod; 106. Motor; 107. Fabric feeding cart; 2. Fixing mechanism; 201. Motor 1; 202. Fixing rod; 203. Rotating wheel; 204. Belt; 205. Rotating wheel 1; 206. Bidirectional threaded rod; 207. Clamping plate; 208. Sliding rod; 209. Mold; 210. Support plate 1; 3. Recycling mechanism; 301. Support base; 302. Motor 2; 303. Rotating rod; 304. Conveyor belt; 305. Rotating rod 1; 306. Fixing block. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0028] Example:

[0029] Please combine Figure 1-5 This embodiment provides a concrete placing mechanism for a pipe pile (square pile) production line, including a placing mechanism 1, a fixing mechanism 2, and a recycling mechanism 3. The fixing mechanism 2 is located inside the placing mechanism 1, and the recycling mechanism 3 is located at the bottom of the fixing mechanism 2.

[0030] The fabric-laying mechanism 1 includes a support plate 101. A PLC control cabinet 102 is fixedly connected to the right side of the support plate 101. A rack 103 is fixedly connected to the inner wall of the support plate 101. A gear 104 is meshed with the rack 103. A rotating rod 105 is fixedly connected inside the gear 104. A motor 106 is fixedly connected to the end of the rotating rod 105 away from the gear 104. A fabric-laying cart 107 is fixedly connected to the outer wall of the motor 106.

[0031] The fixing mechanism 2 includes a motor 201, which is fixedly connected to the right side of the support plate 101. A fixing rod 202 is fixedly connected to the output end of the motor 201, and a rotating wheel 203 is fixedly connected to the outer wall of the fixing rod 202.

[0032] A belt 204 is rotatably connected to the outer wall of the wheel 203, and a first wheel 205 is rotatably connected to the inner wall of the belt 204. A bidirectional threaded rod 206 is fixedly connected inside the first wheel 205.

[0033] The bidirectional threaded rod 206 is rotatably connected inside the support plate 101. The end of the bidirectional threaded rod 206 away from the rotating wheel 205 is threadedly connected to the clamping plate 207. The clamping plate 207 is slidably connected to the sliding rod 208.

[0034] The sliding rod 208 is fixedly connected to the inner wall of the support plate 101. The mold 209 is provided in contact with the outer wall of the clamping plate 207. The support plate 210 is provided in contact with the bottom of the mold 209. The support plate 210 is fixedly connected to the inner wall of the support plate 101.

[0035] The recycling mechanism 3 includes a support base 301, which is fixedly connected to the right side of the support plate 101. A second motor 302 is fixedly connected to the top of the support base 301. A rotating rod 303 is fixedly connected to the output end of the second motor 302. The rotating rod 303 is rotatably connected inside the support plate 101. A conveyor belt 304 is rotatably connected to the outer wall of the rotating rod 303.

[0036] A rotating rod 305 is rotatably connected to the inner wall of the end of the conveyor belt 304 away from the rotating rod 303. A fixing block 306 is rotatably connected to the outer wall of the rotating rod 305. The fixing block 306 is fixedly connected to the front of the support plate 101.

[0037] The implementation principle of the concrete placing mechanism for a pipe pile (square pile) production line in this application embodiment is as follows: During use, the mold 209 is placed on top of the support plate 210. At this time, the support plate 210 drives the rotating wheel 203 to rotate via the fixed rod 202. The rotating belt 204 rotates on the outer wall of the rotating wheel 203, and the belt 204 drives the rotating wheel 205 to rotate. Since the rotating wheel 205 is fixed to the bidirectional threaded rod 206, the bidirectional threaded rod 206 rotates inside the support plate 101, and the bidirectional threaded rod 206 is threadedly connected to the clamp. Plate 207 allows two clamping plates 207 to move simultaneously toward mold 209. A sliding rod 208 slides inside the clamping plate 207, preventing the clamping plate 207 from rotating and guiding its movement. This fixes the mold 209, preventing it from moving during concrete placement, thus effectively reducing the risk of cracking, improving the overall stability of the concrete component, ensuring uniform concrete distribution, and enhancing the overall strength and durability of the component. A PLC control cabinet 102 is fixed to the outer wall of the support plate 101. The LC control cabinet 102 can monitor the status of the concrete placing trolley 107 in real time, allowing personnel to adjust the material feeding status at any time. Simultaneously, the motor 106 is fixed to the rotating rod 105, causing the rotating rod 105 to rotate inside the concrete placing trolley 107. The rotating rod 105 is also fixed to the gear 104, causing the gear 104 to mesh with the rack 103, thus enabling the concrete placing trolley 107 to move at a uniform and stable speed. This provides precise control, making concrete placement more accurate, reducing manual intervention, lowering the labor intensity of workers, and improving construction efficiency. During concrete placement, concrete may fall. When concrete falls onto the surface of the conveyor belt 304, the second motor 302 drives the rotating rod 303 to rotate, causing the rotating rod 303 to drive the conveyor belt 304 to rotate. Simultaneously, the conveyor belt 304 and the first rotating rod 305 rotate, with the first rotating rod 305 rotating inside the fixed block 306. As the conveyor belt 304 moves, it transports the fallen concrete out for easy collection and recycling, reducing resource waste and saving raw material costs.

[0038] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A concrete placing mechanism for a pipe pile production line, characterized in that: It includes a fabric-making mechanism (1), a fixing mechanism (2), and a recycling mechanism (3), wherein the fixing mechanism (2) is located inside the fabric-making mechanism (1), and the recycling mechanism (3) is located at the bottom of the fixing mechanism (2); The fabric-laying mechanism (1) includes a support plate (101), a PLC control cabinet (102) is fixedly connected to the right side of the support plate (101), a rack (103) is fixedly connected to the inner wall of the support plate (101), a gear (104) is meshed with the rack (103), a rotating rod (105) is fixedly connected inside the gear (104), a motor (106) is fixedly connected to the end of the rotating rod (105) away from the gear (104), and a fabric-laying cart (107) is fixedly connected to the outer wall of the motor (106).

2. The concrete placing mechanism for a pipe pile production line as described in claim 1, characterized in that: The fixing mechanism (2) includes a motor (201), which is fixedly connected to the right side of the support plate (101). A fixing rod (202) is fixedly connected to the output end of the motor (201), and a wheel (203) is fixedly connected to the outer wall of the fixing rod (202).

3. The concrete placing mechanism for a pipe pile production line as described in claim 2, characterized in that: The outer wall of the rotating wheel (203) is rotatably connected to a belt (204), the inner wall of the belt (204) is rotatably connected to a first rotating wheel (205), and a bidirectional threaded rod (206) is fixedly connected inside the first rotating wheel (205).

4. The concrete placing mechanism for a pipe pile production line as described in claim 3, characterized in that: The bidirectional threaded rod (206) is rotatably connected inside the support plate (101). The end of the bidirectional threaded rod (206) away from the first rotating wheel (205) is threadedly connected to a clamping plate (207). A sliding rod (208) is slidably connected inside the clamping plate (207).

5. The concrete placing mechanism for a pipe pile production line as described in claim 4, characterized in that: The sliding rod (208) is fixedly connected to the inner wall of the support plate (101), the outer wall of the clamping plate (207) is in contact with the mold (209), the bottom of the mold (209) is in contact with the support plate (210), and the support plate (210) is fixedly connected to the inner wall of the support plate (101).

6. The concrete placing mechanism for a pipe pile production line as described in claim 1, characterized in that: The recycling mechanism (3) includes a support base (301), which is fixedly connected to the right side of the support plate (101). A second motor (302) is fixedly connected to the top of the support base (301). A rotating rod (303) is fixedly connected to the output end of the second motor (302). The rotating rod (303) is rotatably connected inside the support plate (101). A conveyor belt (304) is rotatably connected to the outer wall of the rotating rod (303).

7. The concrete placing mechanism for a pipe pile production line as described in claim 6, characterized in that: The inner wall of the end of the conveyor belt (304) away from the rotating rod (303) is rotatably connected to a rotating rod (305), and a fixing block (306) is rotatably connected to the outer wall of the rotating rod (305). The fixing block (306) is fixedly connected to the front of the support plate (101).