Composite insulation board surface layer mortar compounding device

Abstract

The utility model discloses a composite insulation board surface layer mortar compounding device which comprises a machine frame and a concrete hopper located behind the machine frame, a trowelling mechanism is arranged on the machine frame, and the front end of the concrete hopper is connected with a feeding mechanism. The feeding mechanism comprises a concrete conveying pump, a discharging pipeline, a set of vertical mounting plates, a stepping motor, a rotating lead screw, a sliding nut, a fixed round rod, a sliding shaft sleeve and a reciprocating sliding plate. The concrete pouring device has the beneficial effects that the concrete in the concrete hopper is continuously conveyed along the discharging pipeline by adopting the concrete conveying pump, and the reciprocating sliding plate is matched to drive the discharging end of the discharging pipeline to reciprocate, so that the concrete can be uniformly poured on the panel; a set of opposite stirring paddles can stir concrete in the concrete hopper, the compactness and uniformity of the concrete are ensured, the trowelling mechanism adopts a trowelling roller to be matched with a striker plate, the concrete poured on a panel can be subjected to automatic trowelling treatment, and the striker plate is adjustable in height and convenient to use.

Description

Technical Field

[0001] This utility model relates to the field of composite insulation board production technology, specifically to a composite insulation board surface mortar composite device. Background Technology

[0002] Composite insulation board is a building material that integrates the advantages of multiple materials and is widely used in the construction industry, playing a particularly important role in improving the thermal insulation performance and fire safety of buildings. Composite insulation board mainly consists of bonding materials, reinforcing materials, and insulation materials. The bonding materials include additives, cement, sand, and adhesive mortar; these materials work together to ensure the structural stability and overall strength of the board.

[0003] The composite insulation board surface mortar bonding process involves placing the surface-treated panels on a conveyor frame and then pouring concrete to achieve surface mortar bonding. This surface mortar bonding strengthens the bond between the composite insulation board and the concrete, improving the overall structural stability and durability. However, during the surface mortar bonding process, the concrete cannot be poured evenly onto the panels, resulting in uneven mortar thickness and a tendency for hollow areas to form, thus affecting the insulation performance. Utility Model Content

[0004] To address the above deficiencies, this utility model provides a composite insulation board surface mortar composite device to solve the problem of uniform concrete pouring for the panel.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A composite insulation board surface mortar composite device includes a frame and a concrete hopper located behind the frame. The frame is equipped with a smoothing mechanism, and the front end of the concrete hopper is connected to a feeding mechanism.

[0007] The feeding mechanism includes a concrete conveying pump, a discharge pipe, a set of vertical mounting plates, a stepper motor, a rotating lead screw, a sliding lead screw nut, a fixed round rod, a sliding bushing, and a reciprocating sliding plate. The concrete conveying pump is installed inside the concrete hopper, the discharge pipe is inserted into the right side of the concrete hopper, the set of vertical mounting plates is installed on the upper right side of the frame, the stepper motor is installed at the rear end of the set of vertical mounting plates, the rotating lead screw is movably installed on the right side of the set of vertical mounting plates, and its rear end is connected to the rotating end of the stepper motor, the sliding lead screw nut is movably fitted on the rotating lead screw, the fixed round rod is installed on the left side of the set of vertical mounting plates, the sliding bushing is movably fitted on the fixed round rod, the reciprocating sliding plate is installed between the sliding lead screw nut and the sliding bushing, and the front end of the discharge pipe is fixedly inserted into the reciprocating sliding plate.

[0008] Furthermore, the smoothing mechanism includes a drive motor, several drive rollers, a set of side plates, an n-shaped mounting bracket, a threaded sleeve, a threaded rod, a baffle plate, and a smoothing roller. The drive motor is installed at the rear end of the frame, the several drive rollers are movably installed inside the frame, and one of the drive rollers is connected to the rotating end of the drive motor. A set of side plates is installed on the frame, the n-shaped mounting bracket is obliquely installed on the left side of the set of side plates, the threaded sleeve is fixedly embedded in the upper center of the n-shaped mounting bracket, the threaded rod is threadedly inserted into the threaded sleeve, the baffle plate is movably installed at the bottom of the threaded rod, and the smoothing roller is movably installed between the set of side plates.

[0009] Furthermore, adjacent sets of drive rollers are connected by a transmission chain, and one drive roller is connected to the smoothing roller by a transmission chain.

[0010] Furthermore, a set of sliding grooves are opened on both sides of the n-shaped mounting bracket, and the baffle plates are slidably installed in the set of sliding grooves on both sides.

[0011] Furthermore, a mixing motor is installed at the front end of the concrete hopper, the rotating end of the mixing motor is movably inserted into the concrete hopper, and a mixing shaft is installed on the rotating end of the mixing motor, on which a set of opposing mixing slurries are installed.

[0012] Furthermore, a grating plate is installed on the upper end of the concrete hopper.

[0013] This utility model provides a composite insulation board surface mortar composite device, which has the following beneficial effects: by connecting a feeding mechanism at the front end of the concrete hopper, the concrete in the concrete hopper is continuously transported along the discharge pipe by a concrete pump. With the help of a reciprocating sliding plate to drive the discharge end of the discharge pipe to move back and forth, the concrete can be evenly poured onto the panel. A set of opposing mixing slurries can mix the concrete in the concrete hopper to ensure the compactness and uniformity of the concrete.

[0014] The smoothing mechanism uses a smoothing roller in conjunction with a baffle plate to automatically smooth the concrete poured on the surface. The height of the baffle plate is adjustable for easy use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a composite insulation board surface mortar composite device according to the present invention.

[0016] Figure 2 This is a schematic diagram of the feeding mechanism of this utility model.

[0017] Figure 3 This is a top view of a set of side panels of this utility model.

[0018] Figure 4 This is a front view of a set of side panels of this utility model.

[0019] Figure 5 This is a left view of the n-type mounting bracket described in this utility model.

[0020] In the diagram: 1. Frame; 2. Concrete hopper; 3. Concrete pump; 4. Discharge pipe; 5. Vertical mounting plate; 6. Stepper motor; 7. Rotating lead screw; 8. Sliding nut; 9. Fixed round rod; 10. Sliding bushing; 11. Reciprocating sliding plate; 12. Drive motor; 13. Drive roller; 14. Side plate; 15. N-type mounting bracket; 16. Threaded sleeve; 17. Threaded rod; 18. Baffle plate; 19. Smoothing roller; 20. Transmission chain one; 21. Transmission chain two; 22. Slide groove; 23. Mixing motor; 24. Mixing shaft; 25. Mixing paddle; 26. Grating plate. Detailed Implementation

[0021] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-5As shown: A composite insulation board surface mortar composite device includes a frame 1 and a concrete hopper 2 located behind the frame 1. The frame 1 is equipped with a smoothing mechanism, and the front end of the concrete hopper 2 is connected to a feeding mechanism. The feeding mechanism includes a concrete pump 3, a discharge pipe 4, a set of vertical mounting plates 5, a stepper motor 6, a rotating lead screw 7, a sliding nut 8, a fixed round rod 9, a sliding bushing 10, and a reciprocating sliding plate 11. The concrete pump 3 is installed inside the concrete hopper 2, the discharge pipe 4 is inserted into the right side of the concrete hopper 2, and the set of vertical mounting plates 5 is installed on the upper right side of the frame 1. The stepper motor... The rotating lead screw 7 is movably mounted on the right side of the set of vertical mounting plates 5, and its rear end is connected to the rotating end of the stepper motor 6. The sliding lead screw 8 is movably fitted on the rotating lead screw 7. The fixed round rod 9 is installed on the left side of the set of vertical mounting plates 5. The sliding bushing 10 is movably fitted on the fixed round rod 9. The reciprocating sliding plate 11 is installed between the sliding lead screw 8 and the sliding bushing 10, and the front end of the discharge pipe 4 is fixedly inserted into the reciprocating sliding plate 11. The smoothing mechanism includes a drive motor 12, several drive rollers 13, a set of side plates 14, an n-shaped mounting bracket 15, and a thread. The machine includes a sleeve 16, a threaded rod 17, a baffle plate 18, and a smoothing roller 19. The drive motor 12 is mounted at the rear end of the frame 1. Several drive rollers 13 are movably mounted within the frame 1, with one drive roller 13 connected to the rotating end of the drive motor 12. A set of side plates 14 are mounted on the frame 1. An n-shaped mounting bracket 15 is obliquely mounted on the left side of the set of side plates 14. The threaded sleeve 16 is fixedly embedded at the upper center of the n-shaped mounting bracket 15. The threaded rod 17 is threadedly inserted into the threaded sleeve 16. The baffle plate 18 is movably mounted at the bottom of the threaded rod 17. The smoothing roller 19 is movably mounted on the set of side plates. Between 14; adjacent sets of drive rollers 13 are connected by a transmission chain 20, and one drive roller 13 is connected to the smoothing roller 19 by a transmission chain 21; the n-shaped mounting frame 15 has a set of sliding grooves 22 on both sides, and the baffle plate 18 is slidably installed in the set of sliding grooves 22 on both sides; a mixing motor 23 is installed at the front end of the concrete hopper 2, the rotating end of the mixing motor 23 is movably inserted into the concrete hopper 2, and a mixing shaft 24 is installed at the rotating end of the mixing motor 23, and a set of opposing mixing slurries 25 are installed on the mixing shaft 24; a grating plate 26 is installed at the upper end of the concrete hopper 2.

[0022] The working principle of this implementation plan: The electrical equipment used by this device is controlled by an external controller. When in use, the user first loads the external concrete into the concrete hopper 2. The grating plate 26 can filter the larger aggregates in the concrete, and the panels that need to be composited with surface mortar are placed on the right side of the frame 1 in sequence.

[0023] During feeding: Concrete pump 3 is installed inside concrete hopper 2; discharge pipe 4 is inserted into the right side of concrete hopper 2; a set of vertical mounting plates 5 is installed on the upper right side of frame 1; stepper motor 6 is installed at the rear end of the set of vertical mounting plates 5; rotating screw 7 is movably installed on the right side of the set of vertical mounting plates 5 via a fastening bearing, and its rear end is connected to the rotating end of stepper motor 6; sliding nut 8 is movably fitted on rotating screw 7; fixed round rod 9 is installed on the left side of the set of vertical mounting plates 5; sliding bushing 10 is movably fitted on fixed round rod 9; reciprocating sliding plate 11 is installed between sliding nut 8 and sliding bushing 10, and the front end of discharge pipe 4 is fixedly inserted into reciprocating sliding plate 11; a mixing motor 23 is installed at the front end of concrete hopper 2; the rotating end of mixing motor 23 is movably inserted into concrete hopper 2 via a fastening bearing; and a mixing shaft 24 is installed on the rotating end of mixing motor 23. A set of opposing mixing paddles 25 are installed on the mixing shaft 24. Figure 1 and Figure 2 As shown, several drive rollers 13 inside the frame 1 first drive the panel to move to the left at a uniform speed. When it passes the reciprocating sliding plate 11, the concrete pump 3 continuously transports the concrete in the concrete hopper 2 along the discharge pipe 4. The concrete pump 3 is an existing device. At the same time, the stepper motor 6 drives the reciprocating sliding plate 11 and the discharge end of the discharge pipe 4 to move back and forth, which can realize the uniform pouring of concrete on the panel. The discharge pipe 4 is a rubber hose that can be bent. The mixing motor 23 drives a set of opposing mixing slurries 25 to rotate through the mixing shaft 24, which can mix the concrete in the concrete hopper 2 to ensure the compactness and uniformity of the concrete. The set of opposing mixing slurries 25 are staggered with the concrete pump 3.

[0024] During smoothing: The drive motor 12 is installed at the rear end of the frame 1. Several drive rollers 13 are movably installed inside the frame 1 via fastening bearings, and one of the drive rollers 13 is connected to the rotating end of the drive motor 12. A set of side plates 14 are installed on the frame 1. An n-shaped mounting bracket 15 is installed obliquely on the left side of the set of side plates 14. A threaded sleeve 16 is fixedly embedded in the center of the upper end of the n-shaped mounting bracket 15. A threaded rod 17 is threadedly inserted into the threaded sleeve 16. A baffle plate 18 is movably installed at the bottom of the threaded rod 17 via fastening bearings. A smoothing roller 19 is movably installed between the set of side plates 14 via fastening bearings. Adjacent sets of drive rollers 13 are connected by a transmission chain 20. One of the drive rollers 13 is connected to the smoothing roller 19 via a transmission chain 21. A set of sliding grooves 22 are opened on both sides inside the n-shaped mounting bracket 15. The baffle plate 18 is slidably installed in the set of sliding grooves 22 on both sides. Figure 3 — Figure 5As shown, when the poured panel passes through a set of side plates 14, the smoothing roller 19 rotates counterclockwise to smooth the concrete on the panel. Then, the baffle plate 18 scrapes off the excess concrete on the panel. The user can adjust the height of the baffle plate 18 through the threaded rod 17 for easy use.

[0025] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.

Claims

1. A composite thermal insulation board surface layer mortar compounding device comprising a frame (1) and a concrete hopper (2) located at the rear of the frame (1), characterized in that, The rack (1) is provided with a troweling mechanism, and the front end of the concrete hopper (2) is connected with a feeding mechanism; The feeding mechanism comprises a concrete delivery pump (3), a discharging pipeline (4), a set of vertical mounting plates (5), a stepping motor (6), a rotating lead screw (7), a sliding nut (8), a fixed round rod (9), a sliding shaft sleeve (10) and a reciprocating sliding plate (11), the concrete delivery pump (3) is mounted in the concrete hopper (2), the discharging pipeline (4) is inserted into the right side of the concrete hopper (2), the set of vertical mounting plates (5) are mounted on the right side of the upper end of the rack (1), the stepping motor (6) is mounted on the rear end of the set of vertical mounting plates (5), the rotating lead screw (7) is movably mounted on the right side in the set of vertical mounting plates (5) and connected with the rotating end of the stepping motor (6), the sliding nut (8) is movably sleeved on the rotating lead screw (7), the fixed round rod (9) is mounted on the left side in the set of vertical mounting plates (5), the sliding shaft sleeve (10) is movably sleeved on the fixed round rod (9), the reciprocating sliding plate (11) is mounted between the sliding nut (8) and the sliding shaft sleeve (10), and the front end of the discharging pipeline (4) is fixedly inserted into the reciprocating sliding plate (11).

2. The composite thermal insulation board surface layer mortar compounding device according to claim 1, characterized in that, The troweling mechanism comprises a driving motor (12), a plurality of driving rollers (13), a set of side plates (14), an n-shaped mounting frame (15), a threaded sleeve (16), a threaded rod (17), a material blocking plate (18) and a troweling roller (19), the driving motor (12) is mounted on the rear end of the rack (1), the plurality of driving rollers (13) are movably mounted in the rack (1), one of the driving rollers (13) is connected with the rotating end of the driving motor (12), the set of side plates (14) are mounted on the rack (1), the n-shaped mounting frame (15) is obliquely mounted on the left side of the set of side plates (14), the threaded sleeve (16) is fixedly embedded at the center of the upper end of the n-shaped mounting frame (15), the threaded rod (17) is threadedly inserted into the threaded sleeve (16), the material blocking plate (18) is movably mounted on the bottom of the threaded rod (17), and the troweling roller (19) is movably mounted between the set of side plates (14).

3. The composite thermal insulation board surface layer mortar compounding device according to claim 2, characterized in that, The adjacent driving rollers (13) are connected through a transmission chain (20), and one of the driving rollers (13) is connected with the troweling roller (19) through a transmission chain (21).

4. The composite thermal insulation board surface layer mortar compounding device according to claim 2, characterized in that, A set of sliding grooves (22) are formed in the n-shaped mounting frame (15), and the material blocking plate (18) is slidably mounted in the set of sliding grooves (22).

5. The composite thermal insulation board surface layer mortar compounding device according to claim 1, characterized in that, The front end of the concrete hopper (2) is provided with a stirring motor (23), the rotating end of the stirring motor (23) is movably inserted into the concrete hopper (2), a stirring shaft (24) is mounted on the rotating end of the stirring motor (23), and a set of opposite stirring paddles (25) are mounted on the stirring shaft (24).

6. The composite thermal insulation board surface layer mortar compounding device according to claim 1, characterized in that, A grating plate (26) is mounted on the upper end of the concrete hopper (2).

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