Pouring device for autoclaved aerated building blocks

By introducing a mixing and scraper cleaning components into the autoclaved aerated concrete block casting device, the problems of box deformation and incomplete cleaning were solved, achieving efficient cleaning and safe production.

CN223918299UActive Publication Date: 2026-02-17ZHAOQING XINJINHUI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520474845.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-17
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing autoclaved aerated concrete block casting devices are prone to surface deformation during prolonged hammering, and it is difficult to completely clean the material adhering to the inner wall, affecting the safety and cleaning effect.

Method used

The material is stirred by a second motor driving the stirring shaft and stirring rod, and the inner wall of the processing barrel is cleaned by a linear scraper and a spiral scraper driven by the first motor. The hydraulic system is used to adjust the angle of the sealing plate and the processing barrel to achieve efficient cleaning.

Benefits of technology

It improved material cleaning efficiency, extended the service life of the equipment, and enhanced production safety and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building material production equipment, in particular to a pouring device for autoclaved aerated building blocks, which comprises an equipment support, a supporting frame fixedly connected to the inner side of the equipment support, a processing barrel arranged on the inner side of the supporting frame, a sealing plate arranged at the upper end of the processing barrel, and a second motor fixedly mounted on the upper surface of the sealing plate. A stirring shaft is fixedly connected to the output end of the second motor, multiple sets of stirring rods are fixedly connected to the surface of the stirring shaft, a discharging pipe is fixedly connected to the lower end of the processing barrel, and a cleaning assembly is arranged in the processing barrel and comprises a linear scraper, a spiral scraper and a first motor; a first motor drives a linear scraping plate and a spiral scraping plate to rotate in the processing barrel, the spiral scraping plate is tightly attached to the inner wall of the processing barrel to rotate, residual materials on the surface of the spiral scraping plate are scraped, the linear scraping plate effectively pushes the residual materials on the inner bottom wall of the processing barrel into a discharging pipe, and the cleaning effect on the residual materials is improved; and the use safety of the processing barrel is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to building material production equipment technical field, concretely relates to a kind of pouring device for autoclaved aerated concrete block. BACKGROUND

[0002] Autoclaved aerated concrete block has a series of excellent qualities such as light weight, good thermal insulation performance and good sound absorption effect, and is generally used in the construction industry. The publication number CN217123545U discloses a pouring device for autoclaved aerated concrete block, which can continuously hit the side of the device during pouring to make the device vibrate, causing the remaining raw materials on the inner wall of the device to fall down, thereby effectively utilizing the raw materials and saving costs and facilitating the cleaning of the inner wall of the device.

[0003] The device uses a striking rod to continuously knock the surface of the box, knocking the remaining materials off the inner wall of the box. However, in actual use, long-term knocking can cause the surface of the box to deform, affecting the normal use of the box, and it is difficult to shake off all the materials adhering to the inner wall by knocking, resulting in poor cleaning effect of the remaining materials.

[0004] Therefore, it is necessary to invent a pouring device for autoclaved aerated concrete block to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims to provide a pouring device for autoclaved aerated concrete block to solve the problem of deformation of the surface of the box caused by long-term knocking, affecting the normal use of the box, and difficulty in shaking off all the materials adhering to the inner wall by knocking, resulting in poor cleaning effect of the remaining materials.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a pouring device for autoclaved aerated concrete block, comprising an equipment support, a support frame is fixedly connected to the inner side of the equipment support, a processing barrel is arranged on the inner side of the support frame, a sealing plate is arranged on the upper end of the processing barrel, a second motor is fixedly installed on the upper surface of the sealing plate, a stirring shaft is fixedly connected to the output end of the second motor, a plurality of stirring rods are fixedly connected to the surface of the stirring shaft, a discharge pipe is fixedly connected to the lower end of the processing barrel, a cleaning assembly is arranged inside the processing barrel, and the cleaning assembly comprises a straight scraper, a spiral scraper and a first motor.

[0007] By adopting the technical scheme, the output end of the second motor drives the stirring rod and the stirring shaft to rotate, and the materials in the processing barrel are stirred and mixed, in the process of discharging, the first motor, the linear scraper and the spiral scraper cooperate to stir the materials in the processing barrel, the spiral scraper rotates closely to the inner wall of the processing barrel, and the residual materials on the surface of the spiral scraper are scraped off, thereby improving the cleaning effect of the residual materials and effectively improving the use safety of the processing barrel.

[0008] Optionally, the linear scraper is rotationally connected to the inner bottom wall of the processing barrel, both ends of the linear scraper are fixedly connected with the spiral scrapers, the spiral scrapers abut against the inner wall of the processing barrel, the first motor is fixedly installed at the bottom of the processing barrel, and the output end of the first motor is fixedly connected with the center of the linear scraper.

[0009] By adopting the technical scheme, the first motor is a forward and reverse motor, which can drive the linear scraper and the spiral scraper to rotate clockwise or counterclockwise.

[0010] Optionally, the upper end of the equipment support is fixedly connected with a mounting frame, the front end of the mounting frame is fixedly installed with a first hydraulic cylinder, the lower end of the telescopic rod in the first hydraulic cylinder is fixedly connected with a fixing frame, and the lower end of the fixing frame is fixedly connected with the upper surface of the sealing plate.

[0011] By adopting the technical scheme, the first hydraulic cylinder is used to adjust the position of the sealing plate, and the stirring shaft and the stirring rod are moved into or out of the processing barrel.

[0012] Optionally, the outer side of the processing barrel is provided with a clamping assembly, the clamping assembly comprises a supporting rod, a first baffle, a supporting block, a supporting shaft, a threaded rod and a locking plate, both ends of the first baffle are fixedly connected with the supporting shafts, and the supporting shafts are rotationally connected with the front sides of both ends of the supporting frame.

[0013] By adopting the technical scheme, the clamping assembly is used to fix the processing barrel, so that the processing barrel is convenient to disassemble and install, and the processing barrel can rotate around the inner side of the supporting frame to adjust the angle of the processing barrel, thereby facilitating cleaning of the inside of the processing barrel.

[0014] Optionally, the first baffle is fixedly connected with the middle part of the supporting rod, the inner side surface of the first baffle is fixedly connected with a plurality of supporting blocks, and the supporting blocks abut against the surface of the processing barrel.

[0015] Optionally, the surface of the supporting rod is fixedly connected with two second baffles, the inner walls of the two second baffles abut against the side walls of the processing barrel, and the lower end of the surface of the supporting rod is fixedly connected with a supporting plate, and the supporting plate abuts against the bottom wall of the processing barrel.

[0016] Through adoption of the above technical scheme, the first baffle, the second baffle and the supporting plate cooperate to improve the stability of the processing barrel.

[0017] Optionally, the threaded rod is internally threadedly connected with the right supporting shaft, the locking plate is rotationally connected with one end of the inside of the threaded rod, and the other end of the threaded rod is fixedly connected with a hand wheel.

[0018] Through adoption of the above technical scheme, rotating the hand wheel to rotate the threaded rod inwardly, the locking plate is tightly abutted against the surface of the processing barrel, and the processing barrel is locked and fixed.

[0019] Optionally, the outer end of the left supporting shaft is fixedly connected with a transmission rod, the left side of the supporting frame is provided with a second hydraulic cylinder, the rear end of the second hydraulic cylinder is rotationally connected with a mounting plate, the mounting plate is fixedly connected with the left surface of the supporting frame, the front end of the telescopic rod in the second hydraulic cylinder is fixedly connected with a connecting shaft, and the connecting shaft is rotationally connected with the upper end of the transmission rod.

[0020] Through adoption of the above technical scheme, the telescopic rod in the second hydraulic cylinder is pushed outwardly, cooperates with the transmission rod to drive the first baffle to rotate inwardly in the supporting frame, and further drives the processing barrel to rotate, so that the angle of the processing barrel is adjusted.

[0021] In the above technical scheme, the technical effects and advantages of the utility model are provided:

[0022] 1. In the process of discharging, the first motor drives the linear scraper and the spiral scraper to rotate in the inside of the processing barrel, the spiral scraper is tightly abutted against the inner wall of the processing barrel to rotate, the residual material on the surface is scraped off, the linear scraper effectively pushes the residual material on the bottom wall in the processing barrel to the inside of the discharge pipe, the cleaning effect of the residual material is improved, and the use safety of the processing barrel is effectively improved.

[0023] 2. The second hydraulic cylinder cooperates with the transmission rod to drive the first baffle to rotate inwardly in the supporting frame, and further drives the processing barrel to rotate, so that the processing barrel is rotated to be horizontal, the inside is conveniently cleaned, the internal cleaning effect is improved, and the product production quality is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 It is a whole structure schematic view of the utility model;

[0025] Fig. 2 It is a device supporting frame structure schematic view of the utility model;

[0026] Fig. 3 It is a processing barrel internal structure schematic view of the utility model;

[0027] Fig. 4 It is a clamping assembly structure schematic view of the utility model;

[0028] Fig. 5 It is support frame structure schematic view of the utility model.

[0029] Fig. 6 It is support rod structure schematic view of the utility model.

[0030] Mark explanation:

[0031] 1, equipment support;11, mounting bracket;12, first hydraulic cylinder;13, fixed frame;2, support frame;21, mounting plate;22, second hydraulic cylinder;23, connecting shaft;3, processing barrel;31, straight scraper;32, spiral scraper;33, first motor;34, discharge pipe;4, sealing plate;41, second motor;42, stirring shaft;43, stirring rod;5, support rod;51, first baffle;52, support block;53, support shaft;54, transmission rod;55, threaded rod;56, locking plate;57, hand wheel;58, support plate;59, second baffle. Specific implementation

[0032] In order to make those skilled in the art better understand the technical scheme of the utility model, the utility model will be introduced further in detail below in conjunction with the drawings.

[0033] The utility model provides a kind of pouring device for steam pressure aerated concrete block as shown in Figs. 1 to 3 The utility model discloses a kind of pouring device for steam pressure aerated concrete block, including equipment support 1, the inner side of equipment support 1 is fixedly connected with support frame 2, the inner side of support frame 2 is provided with processing barrel 3, the upper end of processing barrel 3 is provided with sealing plate 4, the upper surface of sealing plate 4 is fixedly installed with second motor 41, the output end of second motor 41 is fixedly connected with stirring shaft 42, the surface of stirring shaft 42 is fixedly connected with multiple groups of stirring rod 43, the lower end of processing barrel 3 is fixedly connected with discharge pipe 34, the inside of processing barrel 3 is provided with cleaning assembly, cleaning assembly includes straight scraper 31, spiral scraper 32, first motor 33, straight scraper 31 is rotatably connected with the inner bottom wall of processing barrel 3, the both ends of straight scraper 31 are fixedly connected with spiral scraper 32, spiral scraper 32 is in abutment with the inner wall of processing barrel 3, first motor 33 is fixedly installed at the bottom of processing barrel 3, the output end of first motor 33 is fixedly connected with the center of straight scraper 31, the upper end of equipment support 1 is fixedly connected with mounting bracket 11, the front end of mounting bracket 11 is fixedly installed with first hydraulic cylinder 12, the lower end of telescopic rod in first hydraulic cylinder 12 is fixedly connected with fixed frame 13, the lower end of fixed frame 13 is fixedly connected with the upper surface of sealing plate 4.

[0034] The processing barrel 3 is used for stirring and preparing materials. During production, the telescopic rod in the first hydraulic cylinder 12 is retracted inward, the sealing plate 4 is lifted upward, the upper end of the processing barrel 3 is opened, the materials are put into the processing barrel 3 at this time, after the feeding is completed, the output end of the second motor 41 drives the stirring shaft 42 to rotate, the stirring shaft 42 drives a plurality of stirring rods 43 to rotate, and the materials in the processing barrel 3 are stirred and mixed to prepare the production materials.

[0035] At the same time, during the discharging process, the discharging pipe 34 is first opened, at this time, the materials in the processing barrel 3 are discharged downward through the discharging pipe 34, then the first motor 33 is started, the output end of the first motor 33 drives the linear scraper 31 to rotate counterclockwise, the linear scraper 31 drives the two end spiral scrapers 32 to tightly abut against the inner wall of the processing barrel 3 to rotate counterclockwise, with the continuous rotation of the spiral scraper 32, the materials remaining on the inner wall of the processing barrel 3 can be effectively scraped clean, and with the rotation of the linear scraper 31, the materials remaining on the inner bottom wall of the processing barrel 3 are effectively pushed into the inside of the discharging pipe 34, the materials remaining in the processing barrel 3 are effectively reduced, the resource utilization efficiency is further improved, the resource waste is reduced, and the processing barrel 3 is avoided from being damaged.

[0036] Referring to Figs. 4 to 6 The outer side of the processing barrel 3 is provided with a clamping assembly, the clamping assembly comprises a supporting rod 5, a first baffle 51, a supporting block 52, a supporting shaft 53, a threaded rod 55 and a locking plate 56, the two ends of the first baffle 51 are fixedly connected with the supporting shaft 53, the supporting shaft 53 is rotationally connected with the front two ends of the supporting frame 2, the first baffle 51 is fixedly connected with the middle part of the supporting rod 5, the inner side surface of the first baffle 51 is fixedly connected with a plurality of supporting blocks 52, the supporting blocks 52 abut against the surface of the processing barrel 3, the surface of the supporting rod 5 is fixedly connected with two groups of second baffles 59, the inner walls of the two groups of second baffles 59 abut against the side walls of the processing barrel 3, the lower end of the surface of the supporting rod 5 is fixedly connected with a supporting plate 58, the supporting plate 58 abuts against the bottom wall of the processing barrel 3, the threaded rod 55 is threadedly connected with the inside of the right supporting shaft 53, the locking plate 56 is rotationally connected with one end of the inside of the threaded rod 55, one end of the outside of the threaded rod 55 is fixedly connected with a hand wheel 57, the outer end of the left supporting shaft 53 is fixedly connected with a transmission rod 54, the left side of the supporting frame 2 is provided with a second hydraulic cylinder 22, the rear end of the second hydraulic cylinder 22 is rotationally connected with a mounting plate 21, the mounting plate 21 is fixedly connected with the left surface of the supporting frame 2, the front end of the telescopic rod in the second hydraulic cylinder 22 is fixedly connected with a connecting shaft 23, and the connecting shaft 23 is rotationally connected with the upper end of the transmission rod 54.

[0037] In addition, during installation, the processing barrel 3 is erected on the surface of the support plate 58, and the side surface is tightly abutted with the surface of the support block 52 and the second baffle 59, then the hand wheel 57 is rotated to push the threaded rod 55 inward, the threaded rod 55 pushes the locking plate 56 inward, the processing barrel 3 is locked and fixed, the processing barrel 3 is convenient to disassemble and replace, the convenience of installation is improved, when different kinds of materials need to be stirred, first, the first hydraulic cylinder 12 is used to move the stirring shaft 42 and the stirring rod 43 out of the processing barrel 3, then the second hydraulic cylinder 22 is started, the telescopic rod in the second hydraulic cylinder 22 is pushed out, the upper end of the transmission rod 54 is pushed forward, the transmission rod 54 drives the first baffle 51 to rotate around the support shaft 53, and then drives the processing barrel 3 to rotate, the processing barrel 3 is rotated to be horizontal, at this time, the inside of the processing barrel 3 is convenient to clean, during cleaning, the first motor 33 is started, and the output end of the first motor 33 rotates clockwise, then the straight scraper 31 and the spiral scraper 32 rotate clockwise, the inner wall of the processing barrel 3 is cleaned, and residual slag is pushed out of the processing barrel 3, the inside of the processing barrel 3 is convenient to clean, and the cleaning effect is improved.

[0038] It needs to be supplemented that when the material in the processing barrel 3 is difficult to clean, the threaded rod 55 can be rotated outward, and the locking plate 56 is loosened, at this time, the old processing barrel 3 can be taken down, and a new processing barrel 3 is replaced, and the material is prepared in the new processing barrel 3, the production efficiency of the equipment is improved.

[0039] The working principle of the utility model is: in the process of discharging, the first motor 33 drives the straight scraper 31 and the spiral scraper 32 to rotate in the inside of the processing barrel 3, the spiral scraper 32 tightly abuts the inner wall of the processing barrel 3 and rotates, the residual material on the surface of the spiral scraper 32 is scraped off, the straight scraper 31 effectively pushes the residual material on the bottom wall of the processing barrel 3 to the inside of the discharge pipe 34, the cleaning effect of the residual material is improved, and the use safety of the processing barrel 3 is effectively improved, at the same time, the first baffle 51 is driven to rotate in the inside of the support frame 2 by the second hydraulic cylinder 22 and the transmission rod 54, then the processing barrel 3 is driven to rotate, the processing barrel 3 is rotated to be horizontal, the inside is convenient to clean, the internal cleaning effect is improved, and the product production quality is effectively improved.

[0040] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, the above examples and descriptions in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.

Claims

1. A casting device for autoclaved aerated concrete blocks, comprising a device support (1), characterised in that: The inner side of the equipment support (1) is fixedly connected with a support frame (2), the inner side of the support frame (2) is provided with a processing barrel (3), the upper end of the processing barrel (3) is provided with a sealing plate (4), the upper surface of the sealing plate (4) is fixedly installed with a second motor (41), the output end of the second motor (41) is fixedly connected with a stirring shaft (42), the surface of the stirring shaft (42) is fixedly connected with a plurality of stirring rods (43), the lower end of the processing barrel (3) is fixedly connected with a discharge pipe (34), the inside of the processing barrel (3) is provided with a cleaning assembly, and the cleaning assembly comprises a straight scraper (31), a spiral scraper (32) and a first motor (33).

2. The pouring device for steam-curing aerated concrete blocks according to claim 1, characterized in that: The straight scraper (31) is rotatably connected with the inner bottom wall of the processing barrel (3), both ends of the straight scraper (31) are fixedly connected with the spiral scraper (32), the spiral scraper (32) abuts against the inner wall of the processing barrel (3), the first motor (33) is fixedly installed at the bottom of the processing barrel (3), and the output end of the first motor (33) is fixedly connected with the center of the straight scraper (31).

3. The pouring device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The upper end of the equipment support (1) is fixedly connected with a mounting frame (11), the front end of the mounting frame (11) is fixedly installed with a first hydraulic cylinder (12), the lower end of the telescopic rod in the first hydraulic cylinder (12) is fixedly connected with a fixing frame (13), and the lower end of the fixing frame (13) is fixedly connected with the upper surface of the sealing plate (4).

4. The pouring device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The outer side of the processing barrel (3) is provided with a clamping assembly, and the clamping assembly comprises a supporting rod (5), a first baffle (51), a supporting block (52), a supporting shaft (53), a threaded rod (55) and a locking plate (56), both ends of the first baffle (51) are fixedly connected with the supporting shaft (53), and the supporting shaft (53) is rotatably connected with the front ends of the support frame (2).

5. The pouring device for autoclaved aerated concrete blocks according to claim 4, characterized in that: The first baffle (51) is fixedly connected with the middle part of the supporting rod (5), and the inner side surface of the first baffle (51) is fixedly connected with a plurality of supporting blocks (52), and the supporting blocks (52) abut against the surface of the processing barrel (3).

6. The pouring device for autoclaved aerated concrete blocks according to claim 4, characterized in that: The surface of the supporting rod (5) is fixedly connected with two groups of second baffles (59), the inner walls of the two groups of second baffles (59) abut against the side walls of the processing barrel (3), and the lower end of the surface of the supporting rod (5) is fixedly connected with a supporting plate (58), and the supporting plate (58) abuts against the bottom wall of the processing barrel (3).

7. The pouring device for autoclaved aerated concrete blocks according to claim 4, characterized in that: The threaded rod (55) is screwedly connected with the right supporting shaft (53), the locking plate (56) is rotatably connected with one end of the inner side of the threaded rod (55), and the outer end of the threaded rod (55) is fixedly connected with a hand wheel (57).

8. The pouring device for autoclaved aerated concrete blocks according to claim 4, characterized in that: The outer end of the support shaft (53) on the left side is fixedly connected with a transmission rod (54), the left side of the support frame (2) is provided with a second hydraulic cylinder (22), the rear end of the second hydraulic cylinder (22) is rotatably connected with a mounting plate (21), the mounting plate (21) is fixedly connected with the left side surface of the support frame (2), the front end of the telescopic rod in the second hydraulic cylinder (22) is fixedly connected with a connecting shaft (23), and the connecting shaft (23) is rotatably connected with the upper end of the transmission rod (54).

Citation Information

Patent Citations

  • Pouring device for autoclaved aerated building blocks

    CN217123545U