Polyurethane end socket and cylinder shaping integrated device

Abstract

The utility model discloses a polyurethane seal head and cylinder shaping integrated device which comprises a mounting frame, a mounting rod is welded to the middle of the side end face of the mounting frame, a driving motor is mounted on the side end face of the mounting rod, a bearing is mounted on the inner side of the mounting rod, a rotating plate is mounted on the inner side of the bearing, and a fixing plate is mounted on the rotating plate. A material taking frame is welded to the end face of one side of the rotating plate, a sliding rod is installed in the middle of the inner side of the material taking frame in a sliding mode, a reset spring is connected to the outer side of the sliding rod in a sleeved mode, and an arc-shaped clamping block is welded to the top end of the sliding rod. And the material taking frame can be rotated to the other side of the mounting frame, and a new mold is clamped to the bottom of the clamping frame, so that feeding, forming and discharging can be rapidly completed, a plurality of different feeding and discharging devices do not need to be arranged separately, and the manufacturing efficiency is improved while the mounting space is saved.

Description

Technical Field

[0001] This utility model relates to the field of foam molding technology, specifically to an integrated device for shaping polyurethane end caps and cylinders. Background Technology

[0002] Currently, the insulation process for special vehicles mostly uses rock wool insulation, which involves laying rock wool boards on the body of an existing vehicle and wrapping and fixing them with color steel plates. Because the rock wool boards themselves are prefabricated, the insulation layer may not be able to completely fit the tank body during the insulation process, thus failing to achieve the best insulation effect. Therefore, an integrated molding device is used for rapid molding to improve the insulation effect.

[0003] However, existing integrated molding devices have separate loading and unloading devices when picking up materials, which not only occupies a lot of space but also cannot perform molding operations smoothly and quickly, wasting a lot of time and reducing molding efficiency. In order to avoid the above-mentioned technical problems, it is necessary to provide an integrated device for polyurethane end caps and cylinder shaping to overcome the defects in the prior art. Utility Model Content

[0004] This utility model provides an integrated device for shaping polyurethane end caps and cylinders, which can effectively solve the problem mentioned in the background art that the feeding device and unloading device of the existing integrated molding device are installed separately when picking up materials, which not only occupies a lot of space but also cannot perform molding operations smoothly and quickly, wasting a lot of time and reducing molding efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for shaping a polyurethane end cap and a cylindrical body, including a mounting frame, wherein a material handling component is installed at the bottom end of the mounting frame;

[0006] The material handling assembly includes a mounting rod, a drive motor, a bearing, a rotating plate, a material handling frame, a sliding rod, a return spring, an arc-shaped locking block, a rotating shaft, a connecting rod, a locking bracket, a hydraulic rod, and a forming groove plate;

[0007] A mounting rod is welded to the middle of the side end face of the mounting frame. A drive motor is mounted on the side end face of the mounting rod. A bearing is mounted on the inner side of the mounting rod. A rotating plate is mounted on the inner side of the bearing. A material picking rack is welded to one side end face of the rotating plate.

[0008] A sliding rod is slidably installed at the middle of the inner side of the material picking rack. A return spring is sleeved on the outer side of the sliding rod. An arc-shaped locking block is welded to the top of the sliding rod. A rotating shaft is rotatably locked to the top of the arc-shaped locking block. A connecting rod is welded to one end of the rotating shaft. A locking frame is welded to the bottom end of the connecting rod. A hydraulic rod is installed at the top of the mounting frame. A forming groove plate is provided at the bottom of the locking frame.

[0009] Preferably, a movable groove is provided on the inner top of the picking rack at a position corresponding to the rotating shaft, and the rotating shaft is rotatably connected to the picking rack through the movable groove.

[0010] Preferably, one end of the reset spring is spot-welded to the bottom end of the arc-shaped block, and the other end of the reset spring is spot-welded to the material picker.

[0011] Preferably, the transmission end of the drive motor is connected to the rotating plate, and the input ends of both the drive motor and the hydraulic rod are electrically connected to the output end of an external power source.

[0012] Preferably, a cleaning component is provided on one side of the mounting bracket;

[0013] The cleaning assembly includes a support frame, a fixing frame, an annular tube, a nozzle, an air inlet pipe, and a solenoid valve;

[0014] A support frame is provided on one side of the mounting bracket. A fixing frame is welded to the top of the support frame. An annular tube is installed inside the fixing frame. A nozzle is connected to the bottom end of the annular tube. An air inlet pipe is connected to the outside of the annular tube. A solenoid valve is sleeved on the outside of the air inlet pipe.

[0015] Preferably, the nozzle is provided in a plurality of units, which are welded at equal angles to the bottom of the outer side of the annular tube.

[0016] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.

[0017] 1. Equipped with a material picking component, the material picking frame can be rotated to a horizontal position to remove the material from the bottom of the snap-fit ​​frame. The material picking frame can also be rotated to the other side of the mounting frame to snap the new mold onto the bottom of the snap-fit ​​frame. This allows for quick material loading, forming, and unloading without the need for multiple separate loading and unloading devices, saving installation space and improving manufacturing efficiency.

[0018] 2. Equipped with a cleaning component, external high-pressure gas is introduced into the inner part of the annular pipe through the air inlet pipe, and then multiple nozzles are used to spray and clean the snap-fit ​​frame, thereby removing impurities from the surface of the snap-fit ​​frame, preventing damage to the mold during pressure molding, ensuring product quality and improving thermal insulation performance. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] In the attached diagram:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the material handling component of this utility model;

[0023] Figure 3 This is a schematic diagram of the installation structure of the reset spring of this utility model;

[0024] Figure 4 This is a schematic diagram of the cleaning component of this utility model;

[0025] Numbered in the diagram: 1. Mounting bracket;

[0026] 2. Material handling assembly; 201. Mounting rod; 202. Drive motor; 203. Bearing; 204. Rotating plate; 205. Material handling rack; 206. Sliding rod; 207. Return spring; 208. Arc-shaped locking block; 209. Rotating shaft; 210. Connecting rod; 211. Locking bracket; 212. Hydraulic rod; 213. Forming groove plate;

[0027] 3. Cleaning components; 301. Support frame; 302. Fixing frame; 303. Ring pipe; 304. Nozzle; 305. Air inlet pipe; 306. Solenoid valve. Detailed Implementation

[0028] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0029] Example: Figure 1-4 As shown, this utility model provides a technical solution, an integrated device for shaping polyurethane end caps and cylinders, including a mounting frame 1, and a material handling component 2 is installed at the bottom end of the mounting frame 1.

[0030] The material handling assembly 2 includes a mounting rod 201, a drive motor 202, a bearing 203, a rotating plate 204, a material handling rack 205, a sliding rod 206, a return spring 207, an arc-shaped locking block 208, a rotating shaft 209, a connecting rod 210, a locking bracket 211, a hydraulic rod 212, and a forming groove plate 213;

[0031] A mounting rod 201 is welded to the middle of the side end face of the mounting frame 1. A drive motor 202 is mounted on the side end face of the mounting rod 201. A bearing 203 is mounted on the inner side of the mounting rod 201. A rotating plate 204 is mounted on the inner side of the bearing 203. A material picking rack 205 is welded to one side end face of the rotating plate 204.

[0032] A sliding rod 206 is slidably installed at the middle of the inner side of the material picker 205. A return spring 207 is sleeved on the outer side of the sliding rod 206. An arc-shaped locking block 208 is welded to the top of the sliding rod 206. One end of the return spring 207 is spot-welded to the bottom end of the arc-shaped locking block 208, and the other end of the return spring 207 is spot-welded to the material picker 205, which facilitates quick reset. A rotating shaft 209 is rotatably locked to the top of the arc-shaped locking block 208. A movable opening is provided at the position corresponding to the rotating shaft 209 on the top inner side of the material picker 205. The rotating shaft 209 is rotatably connected to the material handling frame 205 via a movable slot, facilitating the rotation of the rotating shaft 209. A connecting rod 210 is welded to one end of the rotating shaft 209, and a snap-fit ​​frame 211 is welded to the bottom end of the connecting rod 210. A hydraulic rod 212 is installed at the top of the mounting frame 1, and a forming groove plate 213 is provided at the bottom of the snap-fit ​​frame 211. The transmission end of the drive motor 202 is connected to the rotating plate 204. The input ends of the drive motor 202 and the hydraulic rod 212 are electrically connected to the output end of an external power supply, facilitating loading and unloading.

[0033] A cleaning component 3 is provided on one side of the mounting bracket 1;

[0034] The cleaning component 3 includes a support frame 301, a fixing frame 302, an annular tube 303, a nozzle 304, an air inlet pipe 305, and a solenoid valve 306;

[0035] A support frame 301 is provided on one side of the mounting frame 1. A fixing frame 302 is welded to the top of the support frame 301. An annular tube 303 is installed on the inner side of the fixing frame 302. A nozzle 304 is connected to the bottom of the annular tube 303. Several nozzles 304 are provided and welded at equal angles to the bottom of the outer side of the annular tube 303, which helps to improve cleaning efficiency. An air inlet pipe 305 is connected to the outer side of the annular tube 303. A solenoid valve 306 is sleeved on the outer side of the air inlet pipe 305.

[0036] The working principle and usage process of this utility model are as follows: First, the operator places the mold to be formed and pressed, along with the insulation cotton, at the top of the forming groove plate 213. Then, the operator controls the hydraulic rod 212 to extend to the bottom, thereby pushing the connecting rod 210 downward through the telescopic end. At this time, the connecting rod 210 will drive the snap-fit ​​bracket 211 to move to the bottom. At this time, the snap-fit ​​bracket 211 and the forming groove plate 213 can be pressed together for forming. During the pressing process, the connecting rod 210 will drive the rotating shaft 209 to compress the return spring 207 and the sliding rod 206, and during the forming process... The return spring 207 will push the rotating shaft 209 back to the top of the pick-up rack 205, and then control the drive motor 202 to drive the rotating plate 204 to rotate. At this time, the pick-up rack 205 can be rotated to a horizontal position, and the material at the bottom of the snap-fit ​​frame 211 can be removed. The pick-up rack 205 can be rotated to the other side of the mounting frame 1, and the new mold can be snapped into the bottom of the snap-fit ​​frame 211. This allows for quick completion of loading, forming and unloading without the need for multiple different loading and unloading devices, saving installation space and improving manufacturing efficiency.

[0037] Next, every so often, the drive motor 202 drives the material picker 205 to rotate, which then rotates the snap-fit ​​frame 211 to the inner position of the annular tube 303. Then, the solenoid valve 306 can be opened to allow external high-pressure gas to be introduced into the inner position of the annular tube 303 through the air inlet pipe 305. Then, multiple nozzles 304 spray and clean the snap-fit ​​frame 211, thereby removing impurities from the surface of the snap-fit ​​frame 211, thus preventing damage to the mold during pressure molding, ensuring product quality and improving heat preservation performance.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for the integration of the polyurethane head with the body shaping, comprising a mounting frame (1), characterized in that: The bottom end of the mounting frame (1) is provided with a material taking assembly (2); The material taking assembly (2) comprises a mounting rod (201), a driving motor (202), a bearing (203), a rotating plate (204), a material taking frame (205), a sliding rod (206), a reset spring (207), an arc-shaped clamping block (208), a rotating shaft (209), a connecting rod (210), a clamping frame (211), a hydraulic rod (212) and a shaped groove plate (213); The side end surface of the mounting frame (1) is welded with the mounting rod (201) at the middle position, the side end surface of the mounting rod (201) is provided with the driving motor (202), the inner side of the mounting rod (201) is provided with the bearing (203), the inner side of the bearing (203) is provided with the rotating plate (204), and the side end surface of the rotating plate (204) is welded with the material taking frame (205). The inner side of the material taking frame (205) is slidably provided with the sliding rod (206) at the middle position, the outer side of the sliding rod (206) is sleeved with the reset spring (207), the top end of the sliding rod (206) is welded with the arc-shaped clamping block (208), the top end of the arc-shaped clamping block (208) is rotatably clamped with the rotating shaft (209), one end of the rotating shaft (209) is welded with the connecting rod (210), the bottom end of the connecting rod (210) is welded with the clamping frame (211), the top end of the mounting frame (1) is provided with the hydraulic rod (212), and the bottom of the clamping frame (211) is provided with the shaped groove plate (213).

2. The integrated device for the shaping of the polyurethane head with the cylinder according to claim 1, characterized in that: The inner side top of the material taking frame (205) is provided with a movable groove at the corresponding position of the rotating shaft (209), and the rotating shaft (209) is rotatably connected with the material taking frame (205) through the movable groove.

3. The integrated device for the shaping of the polyurethane head with the cylinder according to claim 1, characterized in that: One end of the reset spring (207) is spot-welded with the bottom end of the arc-shaped clamping block (208), and the other end of the reset spring (207) is spot-welded with the material taking frame (205).

4. The integrated device for the shaping of the polyurethane head with the cylinder according to claim 1, characterized in that: The driving end of the driving motor (202) is connected with the rotating plate (204), and the input ends of the driving motor (202) and the hydraulic rod (212) are electrically connected with the output end of the external power supply.

5. The integrated device for the shaping of the polyurethane head with the cylinder according to claim 1, characterized in that: One side of the mounting frame (1) is provided with a cleaning assembly (3); The cleaning assembly (3) comprises a supporting frame (301), a fixed frame (302), an annular pipe (303), a spray head (304), an air inlet pipe (305) and an electromagnetic valve (306); One side of the mounting frame (1) is provided with the supporting frame (301), the top end of the supporting frame (301) is welded with the fixed frame (302), the inner side of the fixed frame (302) is provided with the annular pipe (303), the bottom end of the annular pipe (303) is connected with the spray head (304), the outer side of the annular pipe (303) is connected with the air inlet pipe (305), and the outer side of the air inlet pipe (305) is sleeved with the electromagnetic valve (306).

6. The integrated device for the shaping of the polyurethane head with the cylinder according to claim 5, characterized in that: The spray head (304) is provided with a plurality of spray heads which are equiangularly welded at the outer bottom position of the annular pipe (303).

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