LVT floor surface embossing and cooling shaping equipment

Abstract

The utility model discloses LVT floor surface embossing and cooling shaping equipment, and relates to the technical field of floor processing. The embossing machine comprises a machine body and further comprises a driving motor fixedly arranged on the side wall of the machine body, the output end of the driving motor is connected with a threaded rod, the outer surface of the threaded rod is sleeved with a threaded sleeve, the end, away from the threaded rod, of the threaded sleeve is fixedly connected with an embossing frame, a grating groove is formed in the bottom of the embossing frame, and the grating groove is fixedly connected with the threaded sleeve. A top plate is arranged at the bottom of an inner cavity of the embossing frame, and one side of the top plate is fixedly connected with a first rack. Through the structures such as the rack, the gear, the top plate and the reset spring, the floor can be conveniently ejected out of the embossing frame after being subjected to embossing treatment subsequently, so that the floor can be conveniently taken out subsequently more conveniently and quickly, and compared with the use of an existing auxiliary tool, the floor embossing device has higher efficiency, reduces the operation difficulty and improves the production efficiency. And the overall practicability is higher.

Description

Technical Field

[0001] This utility model belongs to the field of flooring processing technology, and in particular relates to an LVT flooring surface embossing and cooling shaping device. Background Technology

[0002] LVT flooring, or luxury vinyl flooring, is a high-end branch of PVC flooring. It is made from polyvinyl chloride (PVC) resin, stone powder, plasticizers, and other main raw materials through a multi-layer composite process. When processing LVT flooring, surface embossing and cooling equipment is used.

[0003] Existing LVT floor embossing and cooling equipment, in order to better emboss the LVT floor, makes the size of the LVT floor and the embossing frame match to ensure the stability of the LVT floor during the subsequent embossing process. However, because the two are the same size, when the LVT floor is locked in the embossing frame, the tightness of the lock makes it difficult to remove the LVT floor after embossing. It requires the use of auxiliary tools to remove it, which is not only time-consuming and laborious, but also impractical. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an LVT floor surface embossing and cooling shaping device, which can effectively solve the problems of the existing technology.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an LVT floor surface embossing and cooling shaping device, comprising a machine body, and further comprising: a drive motor fixedly mounted on the side wall of the machine body, and a screw connected to the output end of the drive motor; a threaded sleeve fitted on the outer surface of the screw; an embossing frame fixedly connected to the end of the threaded sleeve away from the screw; a grid groove formed at the bottom of the embossing frame; a top plate provided at the bottom of the inner cavity of the embossing frame; a first rack fixedly connected to one side of the top plate; a return spring fixedly connected to the bottom of the top plate; gears distributed on one side of the first rack; a downward pressure rod distributed on the side of the gears away from the first rack; a second rack fixedly mounted on the side wall of the downward pressure rod; a guide block fixedly mounted on the other side of the downward pressure rod; and a ventilation structure formed at the bottom of the machine body.

[0007] Furthermore, the ventilation structure includes a ventilation cavity, an exhaust port, a cooling cavity, and an exhaust port. The ventilation cavity is located inside the bottom of the body, and an exhaust port is located on one side of the bottom of the body. The top of one side of the ventilation cavity is connected to the cooling cavity, and the top of the cooling cavity is connected to the exhaust port.

[0008] Furthermore, a first filter cotton adsorption plate is fixedly provided on the inner side of the ventilation cavity, and a second filter cotton adsorption plate is distributed on one side of the first filter cotton adsorption plate. A fixing seat is distributed on the other side of the second filter cotton adsorption plate, and a fan is fixedly provided in the inner cavity of the fixing seat. An adsorption carbon plate is distributed on the side of the fan away from the second filter cotton adsorption plate, and a condenser tube is distributed in the inner cavity of the refrigeration cavity.

[0009] Furthermore, one end of the machine body is connected to a first air pipe, and the other end of the first air pipe is connected to a vacuum pump. The output end of the vacuum pump is connected to a second air pipe, and the other end of the second air pipe is connected to a third air pipe.

[0010] Furthermore, a hydraulic cylinder is fixedly provided on one side of the top of the machine body, and the output end of the hydraulic cylinder is connected to a lower pressure seat, and an embossing head is fixedly provided at the bottom center of the lower pressure seat.

[0011] Furthermore, the first rack is meshed with the gear through its teeth, and the other side of the gear is meshed with the second rack through its teeth.

[0012] This utility model has the following beneficial effects:

[0013] 1. This utility model, through the design of racks, gears, top plates, and return springs, facilitates the removal of the floorboards after embossing, making it easier and faster to remove them. Compared to the use of auxiliary tools, it is more efficient, reduces the difficulty of operation, and has higher overall practicality.

[0014] 2. This utility model, through its structure of filter cotton adsorption plate, adsorption carbon plate and air pipe, can facilitate the effective filtration and purification of the air drawn by the fan, thereby effectively removing impurities mixed in the air and preventing excessive dust from being blown onto the surface of the floor during the subsequent cooling process of the embossed floor. In addition, the air pipe and air outlet can be used to cool both sides of the floor, improving the cooling efficiency of the floor. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the cross-section of the embossed frame of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a side view of the embossed frame of this utility model;

[0020] Figure 5 This is a schematic diagram of the cross-section of the body of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Body; 2. Drive motor; 3. Screw; 4. Threaded sleeve; 5. Embossing frame; 6. Grille groove; 7. Top plate; 8. First rack; 9. Return spring; 10. Gear; 11. Lower pressure rod; 12. Second rack; 13. Guide block; 14. Ventilation chamber; 15. Exhaust port; 16. Refrigeration chamber; 17. Air outlet; 18. First filter cotton adsorption plate; 19. Second filter cotton adsorption plate; 20. Fixing seat; 21. Fan; 22. Adsorption carbon plate; 23. Condenser pipe; 24. First air pipe; 25. Air pump; 26. Second air pipe; 27. Third air pipe; 28. Hydraulic cylinder; 29. ​​Lower pressure seat; 30. Embossing head. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] Please see Figure 1-5As shown, this utility model is an LVT floor surface embossing and cooling shaping device, including a body 1, and further including: a drive motor 2 fixedly mounted on the side wall of the body 1, and a screw 3 connected to the output end of the drive motor 2. The screws 3 are symmetrically distributed along the vertical center line of the body 1. A threaded sleeve 4 is fitted on the outer surface of the screw 3. A threaded groove with a size adapted to the screw 3 is opened on the inner side of the threaded sleeve 4. An embossing frame 5 is fixedly connected to the end of the threaded sleeve 4 away from the screw 3. A guide groove for the sliding of a guide block 13 is opened on the outer side wall of the embossing frame 5. A grid groove 6 is opened at the bottom of the embossing frame 5. A top plate 7 is provided at the bottom of the inner cavity of the frame 5, and a first rack 8 is fixedly connected to one side of the top plate 7. A return spring 9 is fixedly connected to the bottom of the top plate 7. The return springs 9 are evenly distributed at the bottom of the top plate 7. A gear 10 is distributed on one side of the first rack 8, and a lower pressure rod 11 is distributed on the side of the gear 10 away from the first rack 8. The two sides of the gear 10 are meshed with the first rack 8 and the second rack 12 respectively through teeth. The second rack 12 is fixedly provided on the side wall of the lower pressure rod 11, and a guide block 13 is fixedly provided on the other side of the lower pressure rod 11. A ventilation structure is provided at the bottom of the body 1.

[0025] During operation, the floorboard to be embossed is fitted into the inner side of the embossing frame 5. Then, the drive motor 2 rotates the screw 3 connected to its output end. Since the screw 3 and the threaded sleeve 4 are threaded together, the rotation of the screw 3 causes the threaded sleeve 4 to move laterally. This lateral movement of the threaded sleeve 4 achieves the lateral movement of the embossing frame 5, facilitating subsequent adjustment of the floorboard's position so that it is directly below the embossing head 30. When the floorboard is removed after embossing, the pressure rod 11 is pressed longitudinally. At this time, the pressure rod 11 drives the guide block 13 to slide along the guide groove opened on the side wall of the embossing frame 5, improving the stability of the pressure rod 11 during longitudinal movement. When the pressure rod 11 moves longitudinally, it also drives the second rack 12 to move longitudinally. At this time, the longitudinal movement of the second rack 12 drives the gear 10 meshing with it on one side to rotate. Since the other side of the gear 10 is meshed with the first rack 8, when the gear 10 rotates, the first rack 8 also moves longitudinally. The longitudinal movement of the first rack 8 is used to realize the longitudinal movement of the top plate 7, which facilitates the subsequent pushing of the floor out of the embossed frame 5. When the top plate 7 moves longitudinally, it will pull the return spring 9, causing it to deform. Therefore, when the longitudinal force applied to the pressure rod 11 disappears, the reverse force generated by the deformation of the return spring 9 will pull the top plate 7 in the opposite direction, thereby realizing the longitudinal reset of the top plate 7.

[0026] The ventilation structure includes a ventilation cavity 14, an exhaust port 15, a cooling cavity 16, and an exhaust port 17. The ventilation cavity 14 is located on the inner side of the bottom of the body 1. The ventilation cavities 14 are equidistantly distributed on one side of the bottom of the body 1, and the ventilation cavity 14 and the body 1 form an integrated structure. An exhaust port 15 is provided on one side of the bottom of the body 1. The top of one side of the ventilation cavity 14 is connected to the cooling cavity 16, and the top of the cooling cavity 16 is connected to the exhaust port 17.

[0027] During operation, air can be drawn into the inside of the ventilation chamber 14 through the exhaust port 15. The air then circulates inside the ventilation chamber 14 and is input into the cooling chamber 16. The cooled air is then output through the exhaust port 17.

[0028] A first filter cotton adsorption plate 18 is fixedly provided on the inner side of the ventilation cavity 14, and a second filter cotton adsorption plate 19 is distributed on one side of the first filter cotton adsorption plate 18. The second filter cotton adsorption plate 19 and the first filter cotton adsorption plate 18 are distributed in a flat shape, and both are fixedly provided on the inner side of the bottom of the body 1. A fixing seat 20 is distributed on the other side of the second filter cotton adsorption plate 19, and a fan 21 is fixedly provided in the inner cavity of the fixing seat 20. An inclined surface is provided on the side of the fixing seat 20 near the filter cotton adsorption plate. An adsorption carbon plate 22 is distributed on the side of the fan 21 away from the second filter cotton adsorption plate 19. The adsorption carbon plate 22 is fixedly provided on the inner side of one end of the fixing seat 20. A condenser pipe 23 is distributed in the inner cavity of the refrigeration cavity 16.

[0029] During operation, the fan 21 generates suction, drawing outside air into the ventilation chamber 14. Upon entering the ventilation chamber 14, the air passes through the first filter cotton adsorption plate 18 for initial filtration and purification. Then, the second filter cotton adsorption plate 19 further filtrations and purifies the air. The purified air then passes through the adsorption carbon plate 22 under the action of the fan 21 for final purification. The purified air is then fed into the cooling chamber 16, where condensate is introduced into the condenser pipe 23 through the inlet, circulating within the condenser pipe 23 to cool the air. The cooled air is then output through the outlet 17 for subsequent cooling of the embossed floor.

[0030] One end of the body 1 is connected to a first air pipe 24, and the other end of the first air pipe 24 is connected to a vacuum pump 25. The first air pipe 24 passes through the side wall of the body 1 and connects to the cooling chamber 16. The first air pipe 24 is connected to a second air pipe 26. The output end of the vacuum pump 25 is connected to the second air pipe 26, and the other end of the second air pipe 26 is connected to a third air pipe 27. The third air pipe 27 is connected to the second air pipe 26.

[0031] During operation, the air pump 25 draws some of the cold air from the cooling chamber 16 into the second air pipe 26 through the first air pipe 24. Then, under the action of the air pump 25, the cold air is input into the third air pipe 27 through the second air pipe 26, and then sprayed out through multiple air nozzles evenly distributed at the bottom of the third air pipe 27, so as to facilitate the subsequent cooling and temperature reduction of the embossed floor.

[0032] A hydraulic cylinder 28 is fixedly provided on one side of the top of the machine body 1, and the output end of the hydraulic cylinder 28 is connected to a lower pressure seat 29. An embossing head 30 is fixedly provided in the middle of the bottom end of the lower pressure seat 29, and the outer diameter of the embossing head 30 is adapted to the diameter of the opening at the top of the embossing frame 5.

[0033] During operation, when the floor is engaged inside the embossing frame 5, the hydraulic cylinder 28 pushes the lower pressure seat 29 fixedly connected to its bottom longitudinally. The longitudinal movement of the lower pressure seat 29 is used to realize the longitudinal movement of the embossing head 30. Since the size of the embossing head 30 is the same as the size of the opening at the top of the embossing frame 5, the embossing process of the floor can be realized when the embossing head 30 is inserted into the inside of the embossing frame 5.

[0034] The first rack 8 is meshed with the gear 10 through its teeth, and the other side of the gear 10 is meshed with the second rack 12 through its teeth.

[0035] During operation, since both the first rack 8 and the second rack 12 are meshed with the gear 10 through their teeth, when the second rack 12 moves longitudinally under the action of the lowering rod 11, the gear 10 will rotate accordingly. At this time, the rotation of the gear 10 drives the first rack 8 to move longitudinally, thereby using the longitudinal movement of the first rack 8 to realize the longitudinal movement of the top plate 7.

[0036] Working principle: The floorboard to be embossed is fitted into the inner side of the embossing frame 5. Then, the drive motor 2 rotates the screw 3. When the screw 3 rotates, the threaded sleeve 4 moves laterally. The lateral movement of the threaded sleeve 4 realizes the lateral movement of the embossing frame 5, thereby adjusting the embossing frame 5 directly below the embossing head 30. At this time, the hydraulic cylinder 28 pushes the lower pressure seat 29 longitudinally. The longitudinal movement of the lower pressure seat 29 realizes the longitudinal movement of the embossing head 30. When the embossing head 30 is inserted into the inner side of the embossing frame 5, the embossing process of the floorboard is achieved. After completion, the fan 21 draws outside air into the ventilation chamber 14, where it undergoes preliminary filtration and purification using the first filter cotton adsorption plate 18. This is followed by further filtration and purification using the second filter cotton adsorption plate 19. The treated air then passes through the adsorption carbon plate 22 under the action of the fan 21 for final purification. The purified air is then fed into the refrigeration chamber 16, where condensate is introduced into the condenser pipe 23 for cooling. The cooled air is then output through the air outlet 17 to facilitate subsequent cooling of the embossed floor. Simultaneously, the suction pump 25 draws some of the cold air from the cooling chamber 16 into the second air pipe 26, which then enters the third air pipe 27. The air is then ejected through multiple evenly spaced nozzles at the bottom of the third air pipe 27 to further cool the embossed floor. When the floor is ready to be removed after embossing, the pressure rod 11 is pressed longitudinally, causing the second rack 12 to move longitudinally. Then, longitudinal movement occurs. At this time, the longitudinal movement of the second rack 12 drives the gear 10 meshing with it to rotate. When the gear 10 rotates, the first rack 8 also moves longitudinally. The longitudinal movement of the first rack 8 is used to realize the longitudinal movement of the top plate 7, which facilitates the subsequent pushing of the floor out of the embossed frame 5. When the top plate 7 moves longitudinally, it will pull the return spring 9, causing it to deform. Therefore, when the longitudinal force applied to the lower pressure rod 11 disappears, the reverse force generated by the deformation of the return spring 9 will pull the top plate 7 in the opposite direction, thereby realizing the longitudinal reset of the top plate 7.

[0037] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications, equivalent substitutions, or improvements made to the technical solutions described in the foregoing embodiments, or to some of the technical features, shall fall within the protection scope of the present utility model.

Claims

1. An LVT floor surface embossing and cooling shaping device, comprising a body (1), characterized in that, Also includes: A drive motor (2) is fixedly mounted on the side wall of the body (1), and a screw (3) is connected to the output end of the drive motor (2). A threaded sleeve (4) is fitted on the outer surface of the screw (3), and an embossing frame (5) is fixedly connected to the end of the threaded sleeve (4) away from the screw (3). A grid groove (6) is opened at the bottom of the embossing frame (5). A top plate (7) is provided at the bottom of the inner cavity of the embossing frame (5), and a first rack (8) is fixedly connected to one side of the top plate (7). A return spring (9) is fixedly connected to the bottom of the top plate (7). A gear (10) is distributed on one side of the first rack (8), and a lower pressure rod (11) is distributed on the side of the gear (10) away from the first rack (8). A second rack (12) is fixedly mounted on the side wall of the lower pressure rod (11), and a guide block (13) is fixedly mounted on the other side of the lower pressure rod (11). A ventilation structure is opened at the bottom of the body (1).

2. The LVT floor surface embossing and cooling shaping equipment according to claim 1, characterized in that, The ventilation structure includes a ventilation cavity (14), an exhaust port (15), a cooling cavity (16), and an exhaust port (17). The ventilation cavity (14) is located on the inner side of the bottom of the body (1). An exhaust port (15) is provided on one side of the bottom of the body (1). The top of one side of the ventilation cavity (14) is connected to the cooling cavity (16), and the top of the cooling cavity (16) is connected to the exhaust port (17).

3. The LVT floor surface embossing and cooling shaping equipment according to claim 2, characterized in that, The ventilation cavity (14) is fixedly provided with a first filter cotton adsorption plate (18), and a second filter cotton adsorption plate (19) is distributed on one side of the first filter cotton adsorption plate (18). A fixing seat (20) is distributed on the other side of the second filter cotton adsorption plate (19), and a fan (21) is fixedly provided in the inner cavity of the fixing seat (20). An adsorption carbon plate (22) is distributed on the side of the fan (21) away from the second filter cotton adsorption plate (19). A condenser tube (23) is distributed in the inner cavity of the refrigeration cavity (16).

4. The LVT floor surface embossing and cooling shaping equipment according to claim 1, characterized in that, One end of the body (1) is connected to a first air pipe (24), and the other end of the first air pipe (24) is connected to a vacuum pump (25). The output end of the vacuum pump (25) is connected to a second air pipe (26), and the other end of the second air pipe (26) is connected to a third air pipe (27).

5. The LVT floor surface embossing and cooling shaping equipment according to claim 1, characterized in that, A hydraulic cylinder (28) is fixedly provided on one side of the top of the machine body (1), and the output end of the hydraulic cylinder (28) is connected to a lower pressure seat (29), and an embossing head (30) is fixedly provided at the middle of the bottom end of the lower pressure seat (29).

6. The LVT floor surface embossing and cooling shaping equipment according to claim 1, characterized in that, The first rack (8) is meshed with the gear (10) through its teeth, and the other side of the gear (10) is meshed with the second rack (12) through its teeth.

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