Foam multilayer composite bonding equipment based on ultrasonic technology

Abstract

The utility model relates to the technical field of ultrasonic compound machines, and discloses foam multilayer compound bonding equipment based on ultrasonic technology, which comprises an equipment main body, the top of the inner wall of the equipment main body is fixedly connected with an ultrasonic compound mechanism, and the inner wall of the equipment main body is fixedly connected with a compound carrier roller. And the front edge of the inner wall of the equipment main body is fixedly connected with an electric feeding lower rotating roller. According to the feeding assembly, the electric lifting rod drives the sliding frame to descend, the electric telescopic rod is used for adjustment, the multiple layers of material rollers are installed on the material roller clamps in the sliding frame according to the needed size, the multiple sets of obliquely-arranged material roller clamps ensure stable arrangement of the multiple layers of material rollers, and feeding operation is convenient; meanwhile, the connecting end of the safety fence is fixedly connected with the sliding end of the sliding frame, after the sliding frame is provided with the multiple layers of material rollers and is reset through the electric lifting rod, the safety fence can be located on the front side of the first sliding groove column, a warning strip is arranged on the outer surface of the safety fence, and protection and warning can be provided when the equipment and the feeding assembly operate.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic laminating machine technology, and in particular to a foam multilayer laminating and bonding device based on ultrasonic technology. Background Technology

[0002] An ultrasonic laminator is a device used to achieve the bonding of multi-layer materials. Its working principle is to use the energy generated by ultrasonic vibration to create high temperature and high pressure at the contact surface of the materials, thereby achieving the bonding of the materials.

[0003] The foam multilayer composite bonding equipment based on ultrasonic technology is a special equipment that uses ultrasonic technology to achieve composite bonding of multilayer materials such as foam.

[0004] While existing ultrasonic laminating machines can achieve the bonding of multi-layer materials, their operation is not convenient enough in terms of assembling multi-layer rollers and adjusting directional feeding, which can easily cause inconvenience and affect the efficiency of ultrasonic laminating. Therefore, a foam multi-layer laminating and bonding device based on ultrasonic technology is proposed to solve the above problems. Summary of the Invention

[0005] To overcome the above shortcomings, this utility model provides a foam multilayer composite bonding device based on ultrasonic technology, which aims to solve the problem that the existing technology is not convenient to operate in terms of the assembly of multilayer material rollers and the adjustment of directional feeding, which easily causes inconvenience in use and thus affects the efficiency of ultrasonic composite processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a foam multilayer composite bonding device based on ultrasonic technology, comprising a device body, an ultrasonic composite mechanism fixedly connected to the top of the inner wall of the device body, a composite roller fixedly connected to the inner wall of the device body, an electric feeding roller fixedly connected to the front edge of the inner wall of the device body, a traction roller fixedly connected to the rear edge of the inner wall of the device body, a feeding assembly provided on the outer surface of the device body, a positioning feeding assembly provided between the feeding assembly and the adjacent side of the device body, the positioning feeding assembly including a first mounting frame, the back of the first mounting frame fixedly connected to the front of the device body, a first electric lifting seat installed inside the first mounting frame, a pressure roller fixedly connected to the inner side of the first electric lifting seat, a guide roller rotatably connected to the inner side of the first mounting frame, and a re-pressing discharge assembly provided on the outer surface of the device body.

[0007] As a further description of the above technical solution:

[0008] The feeding assembly includes a mounting base, the back of which is fixedly connected to the front of a first mounting frame. First sliding columns are fixedly connected to both sides of the front of the mounting base, and second sliding columns are fixedly connected to both sides of the rear top edge of the mounting base. A slide frame is slidably connected to the side adjacent to the first and second sliding columns. An electric lifting rod is fixedly connected between the slide frame and the mounting base. A rotating disk is rotatably engaged on the inner side of the slide frame, and an electric telescopic rod is fixedly connected to the inner side of the rotating disk. A material roller clamp is fixedly connected to the telescopic end of the electric telescopic rod, and a safety railing is slidably connected to the inner side of the first sliding column.

[0009] As a further description of the above technical solution:

[0010] The material roller clamp comprises a clamping seat, an adjusting screw, and an upper pressure seat. The top of the clamping seat is threadedly connected to the adjusting screw, and the bottom end of the adjusting screw is rotatably connected to the upper pressure seat. A material roller clamping groove is provided between the clamping seat and the upper pressure seat.

[0011] As a further description of the above technical solution:

[0012] The connecting ends on both sides of the safety railing are fixedly connected to the front sliding end of the carriage, and the outer surface of the safety railing is provided with a safety warning strip.

[0013] As a further description of the above technical solution:

[0014] The upper surface of the pressure roller has straight grooves on both sides, and an electric slider is slidably connected inside the straight groove. A positioning frame is fixedly connected to the upper surface of the electric slider.

[0015] As a further description of the above technical solution:

[0016] The positioning frame has an M-shaped frame structure. An electric feeding upper roller is fixedly connected to the rear edge of the inner wall of the positioning frame, and a distance measuring sensor is clamped on the upper edge of the inner wall of the positioning frame.

[0017] As a further description of the above technical solution:

[0018] The repressing discharge assembly includes a second mounting frame, the front of which is fixedly connected to the back of the main body of the equipment. A second electric lifting seat is fixedly connected inside the second mounting frame. An electric discharge upper roller is fixedly connected inside the second electric lifting seat. An electric discharge lower roller is fixedly connected to the inner side of the second mounting frame.

[0019] As a further description of the above technical solution:

[0020] The ultrasonic composite mechanism comprises an ultrasonic generator, an ultrasonic transducer, an amplitude transformer, and a composite welding head.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the slide is lowered by an electric lifting rod driven by the feeding assembly. The slide is adjusted by an electric telescopic rod and installed on the material roller clamps inside the slide according to the required size. Multiple sets of inclined material roller clamps ensure the stable arrangement of the multi-layer material rollers, which facilitates the feeding operation. At the same time, the connecting end of the safety rail is fixedly connected to the sliding end of the slide. When the slide is equipped with multi-layer material rollers and is reset by the electric lifting rod, the safety rail will be located in front of the first slide column. The outer surface of the safety rail is provided with a warning strip, which can provide protection and warning when the equipment and the feeding assembly are running.

[0023] 2. In this utility model, the positioning and feeding assembly, along with the guide roller and the height-adjustable pressure roller driven by the first electric lifting seat, allows for convenient height adjustment and pressing and guiding of multi-layer materials. The positioning frame with a distance sensor is driven by an electric slider to move along a straight slide groove, which can accurately adjust and guide the multi-layer composite material. Through the cooperation of the electric feeding upper roller and the electric feeding lower roller, the multi-layer composite material after positioning and guidance is continuously fed into the main body of the equipment for composite bonding processing, effectively improving processing efficiency. Attached Figure Description

[0024] Figure 1 A three-dimensional schematic diagram of a foam multilayer composite bonding device based on ultrasonic technology proposed in this utility model. Figure 1 ;

[0025] Figure 2 A three-dimensional schematic diagram of a foam multilayer composite bonding device based on ultrasonic technology proposed in this utility model. Figure 2 ;

[0026] Figure 3 This is a schematic diagram of the feeding component structure of a foam multilayer composite bonding device based on ultrasonic technology proposed in this utility model;

[0027] Figure 4 This is a schematic diagram of the positioning and feeding component structure of a foam multilayer composite bonding device based on ultrasonic technology proposed in this utility model.

[0028] Legend:

[0029] 1. Main body of the equipment; 2. Ultrasonic composite mechanism; 3. Composite roller; 4. Electric feeding lower roller; 5. Traction roller; 6. Feeding assembly; 61. Mounting base; 62. First chute column; 63. Second chute column; 64. Slide frame; 65. Rotary disk; 66. Electric telescopic rod; 67. Material roller clamp; 68. Safety railing; 69. Electric lifting rod; 7. Positioning feeding assembly; 71. First mounting frame; 72. First electric lifting seat; 73. Pressure roller; 74. Linear chute; 75. Electric slider; 76. Positioning frame; 77. Electric feeding upper roller; 78. Distance sensor; 79. Guide roller; 8. Re-pressing discharge assembly; 81. Second mounting frame; 82. Second electric lifting seat; 83. Electric discharge upper roller; 84. Electric discharge lower roller. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 - Figure 3This utility model provides an embodiment of a foam multilayer composite bonding device based on ultrasonic technology, comprising a main body 1, an ultrasonic composite mechanism 2 fixedly connected to the top of the inner wall of the main body 1, the ultrasonic composite mechanism 2 comprising an ultrasonic generator, an ultrasonic transducer, an amplitude transformer, and a composite welding head, a composite roller 3 for supporting materials fixedly connected to the inner wall of the main body 1, an electric feeding roller 4 fixedly connected to the front edge of the inner wall of the main body 1, and a traction output for leveling fixedly connected to the rear edge of the inner wall of the main body 1. The material traction roller 5 and the outer surface of the main body 1 are provided with a feeding assembly 6, which can be raised and lowered for feeding multi-layer material roller frames. The feeding assembly 6 includes a mounting base 61, the back of which is fixedly connected to the front of the first mounting frame 71. First sliding column 62 is fixedly connected to both sides of the front of the mounting base 61, and second sliding column 63 is fixedly connected to both sides of the rear edge of the top of the mounting base 61. A slide frame 64 is slidably connected to the side adjacent to the first sliding column 62 and the second sliding column 63. The slide frame 64 is fixedly connected to the mounting base 61. An electric lifting rod 69 is rotatably engaged with a rotatable rotating disk 65 on the inner side of a slide 64. An adjustable electric telescopic rod 66 is fixedly connected to the inner side of the rotating disk 65. A material roller clamp 67 is fixedly connected to the telescopic end of the electric telescopic rod 66. The material roller clamp 67 comprises a clamping seat, an adjusting screw, and an upper pressure seat. The top of the clamping seat is threadedly connected to the adjusting screw, and the bottom end of the adjusting screw is rotatably connected to the upper pressure seat. A material roller clamping groove is provided between the clamping seat and the upper pressure seat, allowing the two ends of the required multi-layer material roller to be fixed through the material roller clamping groove. The multi-layer material rollers are adjusted and fixed by using the adjusting screw and the upper pressure seat to ensure their stable arrangement, which facilitates the feeding operation. A safety railing 68 is slidably connected to the inner side of the first chute column 62. The connecting ends on both sides of the safety railing 68 are fixedly connected to the front sliding end of the slide frame 64. After the multi-layer material rollers are assembled and fixed in the slide frame 64, the safety railing 68 with a safety warning strip on its outer surface will intercept the front side of the second chute column 63 to provide protection and warning during the operation of the equipment and the feeding assembly 6.

[0032] Reference Figure 1 and Figure 4A positioning feeding component 7 is provided between the feeding component 6 and the adjacent side of the main body 1 for guiding and positioning the conveying of multi-layer materials. The positioning feeding component 7 includes a first mounting frame 71, the back of which is fixedly connected to the front of the main body 1. An adjustable first electric lifting seat 72 is installed inside the first mounting frame 71. An adjustable pressure roller 73 is fixedly connected to the inner side of the first electric lifting seat 72 for adjusting the height and pressing and conveying according to the multi-layer materials. Straight grooves 74 are opened on both sides of the upper surface of the pressure roller 73. An electric slider 75 is slidably connected inside the straight grooves 74. A positioning frame with an M-shaped frame structure is fixedly connected to the upper surface of the electric slider 75. 76. An electric feeding upper roller 77 is fixedly connected to the rear edge of the inner wall of the positioning frame 76. A distance sensor 78 is clamped on the upper edge of the inner wall of the positioning frame 76. A guide roller 79 is rotatably connected to the inner side of the first mounting frame 71. The guide roller 79, in conjunction with the first electric lifting seat 72, drives an adjustable pressure roller 73 to facilitate height adjustment and pressure guidance according to multi-layer materials. The positioning frame 76 with distance sensor 78 is driven by an electric slider 75 to precisely adjust and guide the multi-layer composite material along the direction of the straight slide 74. The multi-layer composite material guided by the positioning upper roller 77, in conjunction with the electric feeding lower roller 4, is continuously fed into the equipment body 1 for composite bonding processing.

[0033] Reference Figure 2 The outer surface of the main body 1 of the equipment is provided with a repressing and discharging assembly 8, which can continuously repress and output multi-layer composite foam materials after composite bonding. The repressing and discharging assembly 8 includes a second mounting frame 81. The front of the second mounting frame 81 is fixedly connected to the back of the main body 1 of the equipment. An adjustable second electric lifting seat 82 is fixedly connected inside the second mounting frame 81. An electric discharging upper roller 83 is fixedly connected inside the second electric lifting seat 82. An electric discharging lower roller 84 is fixedly connected to the inner side of the second mounting frame 81. By driving the adjustable second electric lifting seat 82 in conjunction with the electric discharging lower roller 84, the output of the repressing and discharging assembly can be adjusted according to the actual thickness of the multi-layer composite foam material after composite bonding. This can effectively enable continuous output and smoothing repressing of multi-layer composite foam materials after composite bonding.

[0034] Working principle: During use, the electric lifting rod 69 drives the slide 64 to descend. The electric telescopic rod adjustment 66 is used to install the multi-layer material rollers onto the roller clamps 67 inside the slide 64 according to the required dimensions. Multiple sets of inclined roller clamps 67 ensure the stable arrangement of the multi-layer material rollers, facilitating subsequent feeding operations. Simultaneously, the connecting end of the safety rail 68 is fixedly connected to the sliding end of the slide 64. When the slide 64 is equipped with multi-layer material rollers and reset by the electric lifting rod 69, the safety rail 68 will be located in front of the first chute column 62. A warning strip is provided on the outer surface of the safety rail 68 to provide protection and warning during equipment and feeding assembly 6 operation. The guide roller 79, combined with the first electric lifting seat 72, drives the height-adjustable pressure roller 7. 3. The height can be adjusted and the material can be pressed and guided according to the actual thickness of the multi-layer material input by the feeding component 6. The positioning frame 76 with distance sensor 78 can be driven by the electric slider 75 to accurately adjust and guide the multi-layer composite material along the straight slide 74. The multi-layer composite material is continuously fed into the equipment body 1 by the electric feeding upper roller 77 and the electric feeding lower roller 4. The ultrasonic composite mechanism 2 and the composite roller 3 are used for composite bonding processing. The electric discharge lower roller 84 and the second electric lifting seat 82 can be coordinated to adjust the thickness of the multi-layer composite foam after the actual composite bonding processing, so as to achieve continuous output and smoothing and pressing, effectively improving the processing efficiency.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for bonding multi-layered foam based on ultrasonic technology, comprising a device body (1), characterized in that: The inner wall top of the equipment body (1) is fixedly connected with an ultrasonic composite mechanism (2), the inner wall of the equipment body (1) is fixedly connected with a composite carrier roller (3), the front edge of the inner wall of the equipment body (1) is fixedly connected with an electric feeding lower rotating roller (4), the rear edge of the inner wall of the equipment body (1) is fixedly connected with a traction roller (5), the outer surface of the equipment body (1) is provided with a feeding assembly (6), a positioning feeding assembly (7) is arranged between the feeding assembly (6) and the side adjacent to the equipment body (1), the positioning feeding assembly (7) comprises a first mounting frame (71), the back surface of the first mounting frame (71) is fixedly connected to the front surface of the equipment body (1), a first electric lifting seat (72) is installed in the first mounting frame (71), a pressure roller (73) is fixedly connected to the inner side of the first electric lifting seat (72), a guide roller (79) is rotatably connected to the inner side of the first mounting frame (71), and a compound pressure discharging assembly (8) is arranged on the outer surface of the equipment body (1).

2. The foam multi-layer composite bonding apparatus based on ultrasonic technology according to claim 1, characterized in that: The feeding assembly (6) comprises a mounting seat (61), the back surface of the mounting seat (61) is fixedly connected to the front surface of the first mounting frame (71), first sliding groove columns (62) are fixedly connected to the two sides of the front surface of the mounting seat (61), second sliding groove columns (63) are fixedly connected to the two sides of the top rear edge of the mounting seat (61), a sliding frame (64) is slidably connected to the sides adjacent to the first sliding groove columns (62) and the second sliding groove columns (63), an electric lifting rod (69) is fixedly connected between the sliding frame (64) and the mounting seat (61), a rotating disc (65) is rotatably connected to the inner side of the sliding frame (64), an electric telescopic rod (66) is fixedly connected to the inner side of the rotating disc (65), a material roller clamp (67) is fixedly connected to the telescopic end of the electric telescopic rod (66), and a safety fence (68) is slidably connected to the inner side of the first sliding groove column (62).

3. The foam multi-layer composite bonding apparatus based on ultrasonic technology according to claim 2, characterized in that: The material roller clamp (67) comprises a clamp seat, an adjusting screw and an upper pressing seat, the top of the clamp seat is threadedly connected with the adjusting screw, the bottom end of the adjusting screw is rotatably connected with the upper pressing seat, and a material roller clamping groove is arranged between the clamp seat and the upper pressing seat.

4. The foam multi-layer composite bonding apparatus based on ultrasonic technology according to claim 2, characterized in that: The connecting ends of the two sides of the safety fence (68) are fixedly connected with the front side sliding end of the sliding frame (64), and a safety warning strip is arranged on the outer surface of the safety fence (68).

5. The foam multi-layer composite bonding apparatus based on ultrasonic technology according to claim 1, characterized in that: Linear sliding grooves (74) are formed in the two sides of the upper surface of the pressure roller (73), an electric sliding block (75) is slidably connected in the linear sliding grooves (74), and a positioning frame (76) is fixedly connected to the upper surface of the electric sliding block (75).

6. The foam multi-layer composite bonding apparatus based on ultrasonic technology according to claim 5, characterized in that: The positioning frame (76) is in an M-shaped frame body structure, an electric feeding upper rotating roller (77) is fixedly connected to the rear edge of the inner wall of the positioning frame (76), and a distance measuring sensor (78) is clamped to the upper edge of the inner wall of the positioning frame (76).

7. The foam multi-layer composite bonding apparatus based on ultrasonic technology according to claim 1, characterized in that: The compound pressure discharge assembly (8) comprises a second mounting frame (81), the front surface of the second mounting frame (81) is fixedly connected to the back surface of the equipment main body (1), the inside of the second mounting frame (81) is fixedly connected with a second electric lifting seat (82), the inside of the second electric lifting seat (82) is fixedly connected with an electric discharge upper rotating roller (83), and the inner side of the second mounting frame (81) is fixedly connected with an electric discharge lower rotating roller (84).

8. The foam multi-layer composite bonding apparatus based on ultrasonic technology according to claim 1, characterized in that: The ultrasonic composite mechanism (2) comprises an ultrasonic generator, an ultrasonic transducer, a variable amplitude rod and a composite welding head.

Images