Heating handle of electric vehicle

By adopting a spiral mounting groove and control module design in the electric vehicle heated handlebar, the insufficient temperature control accuracy and safety issues of existing electric vehicle heated handlebars are solved, achieving precise temperature adjustment and multiple safety protections, thereby improving user experience and product competitiveness.

CN223919472UActive Publication Date: 2026-02-17HEBEI DONGDA NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520725418.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-02-17
Estimated Expiration
2035-04-17

AI Technical Summary

Technical Problem

Existing heated handlebars for electric vehicles suffer from problems such as insufficient temperature control accuracy, inadequate safety, slow heating speed, complex installation, high price, and overly bulky design, failing to meet users' comfort and safety needs in cold weather.

Method used

A heated handlebar for electric vehicles was designed, which uses a spiral mounting groove to house the heating element. Combined with a control module and a circuit breaker module, it enhances the convenience and safety of temperature adjustment. It is also equipped with an early warning module for easy observation by the user. Domestic brand components are used to control costs.

Benefits of technology

It achieves precise temperature regulation, improves safety and convenience of use, enhances product competitiveness, meets comfort needs under different climatic conditions, has multiple safety protection functions, and improves user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of electric vehicle accessories, and particularly relates to an electric vehicle heating handle which is characterized in that the handle is arranged at the handheld end of an electric vehicle, and a mounting groove is formed in the handle; the heating part is arranged in the mounting groove; and the control part is arranged on one side of the handle, is detachably and fixedly connected with the handle, and is in electrical signal connection with the heating part. The handle is arranged on the handheld end of the electric vehicle, the spiral mounting groove is adopted, the heating component is spirally arranged in the mounting groove, the heating effect is enhanced, the control module and the heating component are additionally arranged for control, temperature adjustment is facilitated, meanwhile, the power-off module is matched, the use safety is improved, and the early warning module is additionally arranged, so that the safety of the electric vehicle is improved. And a user can observe conveniently.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to electric motor car accessories technical field especially, it relates to a kind of electric motor car heating handle. BACKGROUND

[0002] With the popularity and application of electric vehicles worldwide, users have higher requirements for comfort and functionality while riding, especially the comfort of using electric vehicles in different weather conditions. Especially for users who ride in cold weather, cold weather often makes the hands feel uncomfortable, and even affects the safety of riding. The traditional handlebar cover design cannot provide enough warmth and will affect hand flexibility and maneuverability, which may affect the control of the rider in low temperature environment. Electric vehicle electric heating handlebar aims to improve the comfort of riders in cold weather and ensure that hands can keep warm while riding in low temperature environment. Electric heating handlebar becomes a solution to improve the riding experience, and the market demand is increasing.

[0003] Although the electric heating handlebar on the market has outstanding performance in improving riding comfort, it still has problems such as insufficient temperature control accuracy, insufficient safety, slow heating speed, complex and unsafe installation, high price, less control function, and some electric heating handlebar designs are too bulky. Therefore, technical innovation and design optimization are needed to further improve the performance and user experience of the product. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of electric motor car heating handlebar to solve the technical problem of any one of the above background art.

[0005] To solve the above technical problems, the specific technical solutions of the utility model are as follows:

[0006] In some embodiments of the present application, an electric motor car heating handlebar is provided, comprising:

[0007] Handle, the handle is arranged on the handheld end of electric motor car, and the inside is provided with mounting slot;

[0008] Heating component, the heating component is arranged in mounting slot;

[0009] Control component, the control component is arranged on one side of handle, and it is detachable fixed link between handle, and it is electrically connected with heating component.

[0010] In some embodiments of the present application, the handle is of combined structure, comprising:

[0011] Inner layer, the inner layer is arranged on the handheld end of electric motor car, and it is fixedly connected between the handheld end of electric motor car, and it is provided with helical groove, and heating component is arranged in helical groove;

[0012] An outer layer is arranged on the inner layer and detachably fixedly connected with the inner layer.

[0013] In some embodiments of the present application, the control component is a combined structure, comprising:

[0014] A first shell is arranged on the handheld end of the electric vehicle and fixedly connected with the handle;

[0015] A second shell is arranged on the first shell and snap-connected with the first shell, and the first shell and the second shell form a mounting cavity;

[0016] A circuit board is arranged in the mounting cavity and fixedly connected with the first shell;

[0017] A power module is electrically connected with the circuit board;

[0018] A control module is arranged on the circuit board, electrically connected with the heating component and the battery module.

[0019] In some embodiments of the present application, the heating component is a combined structure, comprising:

[0020] A circuit-breaking module is arranged on the circuit board and electrically connected with the control module;

[0021] A heating wire is arranged in the spiral groove and electrically connected with the circuit-breaking module.

[0022] In some embodiments of the present application, the battery module comprises:

[0023] A power source is a storage battery;

[0024] A voltage-reducing chip is arranged on the circuit board, connected with the power source and electrically connected with the control module.

[0025] In some embodiments of the present application, the control module comprises:

[0026] A temperature detection unit is arranged between the outer layer and the inner layer of the handle and electrically connected with the circuit board;

[0027] A current detection unit is arranged on the circuit connecting the pressure component with the control module and the power module with the control module and electrically connected with the circuit board;

[0028] The processing unit is electrically connected with the temperature detecting unit, the current detecting unit, the heating wire and the circuit breaking module, and controls the heating wire and the circuit breaking module by acquiring the parameter value detected by the temperature detecting unit and the current detecting unit.

[0029] In some embodiments of the present application, the circuit board is further provided with a warning module, and the warning module comprises:

[0030] The signal receiving unit is electrically connected with the processing unit.

[0031] The indicating lamp is arranged on the first shell and is electrically connected with the signal receiving unit, and displays different light quantity and color by receiving the instruction of the signal receiving unit.

[0032] In some embodiments of the present application, the outer layer is provided with a plurality of protrusions arranged in a matrix.

[0033] In some embodiments of the present application, the indicating lamp is an LED lamp.

[0034] Compared with the prior art, the handle is arranged on the handheld end of the electric vehicle, and the heating component is arranged in the installation groove in a spiral manner, so that the heating effect is enhanced, the control module is additionally arranged to control the heating component, the temperature is convenient to adjust, the use safety is improved by cooperating with the power-off module, and the user is convenient to observe by additionally arranging the warning module. BRIEF DESCRIPTION OF DRAWINGS

[0035] Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The accompanying drawings are included to provide a description of the preferred embodiments and are not meant to limit the present application. Furthermore, the same reference numerals are intended to denote the same components throughout the accompanying drawings. In the drawings:

[0036] Figure 1 The overall structure schematic view provided by the embodiments of the present application is shown in the figure;

[0037] Figure 2 The internal structure schematic view of the handle provided by the embodiments of the present application is shown in the figure;

[0038] Figure 3 The second shell structure schematic view provided by the embodiments of the present application is shown in the figure;

[0039] Figure 4 The second shell structure schematic view provided by the embodiments of the present application is shown in the figure. DETAILED DESCRIPTION

[0040] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0041] To better understand the purpose, structure, and function of this utility model, a more detailed description of this utility model is provided below with reference to the accompanying drawings.

[0042] See appendix Figures 1-3 As shown, according to some embodiments of this application, it includes:

[0043] Handle 1 is provided on the hand-held end of the electric vehicle and has an internal mounting groove. In other words, handle 1 is fitted onto the hand-held end of the electric vehicle. Since the hand-held end of the electric vehicle is divided into a driving end and a fixed end, handle 1 is fixedly connected to the fixed end, while it is fixedly connected to the rotating end of the driving end when it is on the driving end.

[0044] It should be noted that handle 1 is a modular structure, including:

[0045] Inner layer 101, the inner layer 101 is disposed on the handheld end of the electric vehicle and is fixedly connected to the handheld end of the electric vehicle. It is provided with a spiral groove 1001 and a heating component is provided in the spiral groove 1001.

[0046] The outer layer 102 is disposed on the inner layer 101 and is detachably fixedly connected to the inner layer 101. The outer layer 102 is provided with a number of protrusions arranged in a matrix. The protrusions can be circular, elliptical, rectangular, irregular, etc., and can have an anti-slip effect.

[0047] A heating element, wherein the heating element is disposed within a mounting groove;

[0048] It should be noted that the heating element is a modular structure, including:

[0049] The circuit breaker module is a circuit breaker switch, which is located on the circuit board 203 and is electrically connected to the control module.

[0050] The heating wire is a resistance wire, which is located in the spiral groove 1001 and is electrically connected to the circuit breaker module.

[0051] The control component 2 is located on one side of the handle 1 and is detachably fixedly connected to the handle 1. It is also electrically connected to the heating component.

[0052] It should be noted that the control component 2 is a modular structure, including:

[0053] The first housing 201 is disposed on the handheld end of the electric vehicle and is fixedly connected to the handle 1.

[0054] The second housing 202 is disposed on the first housing 201 and is snap-fitted to the first housing 201. An installation cavity is formed between the first housing 201 and the second housing 202.

[0055] Circuit board 203 is disposed in the mounting cavity and is fixedly connected to the first housing 201;

[0056] The power module is electrically connected to the circuit board 203. The power module includes a power source, which is a battery.

[0057] A step-down chip is located on circuit board 203. It is connected to the power supply and electrically connected to the control module. The step-down chip adjusts the voltage in the power supply to match the input voltage of the control module. It should be further noted that, in order to avoid frequent battery replacement, a charging module is provided on the control module. The charging module is connected to circuit board 203 and charges the power supply.

[0058] The control module is located on the circuit board 203 and is electrically connected to the heating component and the battery module.

[0059] The control module includes:

[0060] A temperature detection unit is located between the outer layer 102 and the inner layer 101 of the handle 1, and is electrically connected to the circuit board 203.

[0061] A current detection unit is provided on the circuit connecting the pressure component and the control module, and the power supply module and the control module, respectively, and is electrically connected to the circuit board 203.

[0062] The processing unit is electrically connected to the temperature detection unit, the current detection unit, the heating wire, and the circuit breaker module. By acquiring the parameter values ​​detected by the temperature detection unit and the current detection unit, the processing unit controls the heating wire and the circuit breaker module (correspondingly, a circuit breaker module is provided between the power supply module and the control module, and the circuit breaker module can adopt a fuse structure).

[0063] To provide an early warning effect, an early warning module is also provided on circuit board 203. The early warning module includes:

[0064] A signal receiving unit, which is electrically connected to the processing unit;

[0065] The indicator light is an LED light, which is located on the first housing 201 and is electrically connected to the signal receiving unit. By receiving instructions from the signal receiving unit, it displays different numbers and colors of lights.

[0066] It should be noted that, in order to facilitate the control of the heating mode, an input key is provided on the circuit board 203, that is, the input key is located on the first housing 201, which is electrically connected to the processing unit. The input key is used to issue commands to the processing unit, thereby adjusting the heating mode. The input key includes: a power button, a heating mode adjustment button, and a circuit breaker button. When a warning signal is detected, but the heating component is still heating, pressing the circuit breaker button will cut off the circuit connection between the power module and the control module, thereby achieving a protection effect.

[0067] Application Examples

[0068] The technical solution adopted in this utility model is as follows: After clarifying user needs and the shortcomings of existing products on the market, the various functions of the utility model are designed. Then, the circuit design is carried out, including designing a heating circuit to ensure the heating wire operates normally under different power supply conditions and the current remains within a safe range; designing a high-power MOSFET control circuit to achieve precise control of the heating wire current; designing a power input circuit to be compatible with two power supply voltages and setting up reverse connection protection circuits; and designing peripheral circuits based on a microcontroller, including key input, temperature sensor interface, color light control, and safety protection circuits. Next, component selection is performed. The heating wire is selected based on cost and product functional requirements; the STC8G1K08A microcontroller is selected as the main control unit; the WS2812B color light is selected for temperature display based on product functional and accuracy range requirements; a high-power NMOS transistor is selected for heating wire control based on circuit parameters; and the heating wire and various basic circuit components are selected. Next, the program was designed, including a temperature control program to implement cyclical temperature settings, a temperature display program to control the color and status of the LEDs, and an intelligent heating program to implement power-off data saving and temperature sensing functions, as well as safety protection functions. Afterwards, installation and debugging were performed. All components were mounted on circuit board 203 and soldered together. The handle heating device and controller were connected, and power was turned on for testing. All functions, including temperature control, display, intelligent heating, and safety protection, were tested. Finally, the product was packaged, and products that passed the testing were sealed and packaged.

[0069] The heated handlebar includes a handlebar body structure and a heating controller structure. The handlebar body includes an internal handle sleeve, a heating element, and a rubber grip. For example... Figure 2As shown, multiple annular grooves are provided on the outer circumference of the handle barrel, and heating wires are embedded in the grooves. Then, the inner core is injection molded and coated with an outer rubber sleeve. The heating wires are connected to the power cord to heat the resistance wires, thereby achieving the purpose of heating the handle. A handle rubber sleeve is also fitted on the outside of the handle barrel.

[0070] Heating controller (see) Figure 3 It uses the STC8G1K08A microcontroller as the main control unit and has functions such as temperature regulation, temperature display, intelligent heating and various safety protection.

[0071] For temperature adjustment, a single-button step-by-step operation is adopted, embedded in two locations on the edge of the heating controller housing. It is set with temperature gradients of 10℃, 20℃, and 30℃, with an initial adjustment temperature of 40℃. Three levels are available for different step lengths and can be cycled. This design comprehensively considers the needs of users in different regions, climates, and temperatures, overcoming the shortcomings of most heating handles on the market that only offer two-level temperature adjustment.

[0072] For temperature display, a WS2812B color LED is used, embedded in two spots on the edge of the heating controller housing. Different colors indicate different adjusted temperatures; for example, the low temperature setting is blue, the high temperature setting is red, and the intermediate temperature setting is green that gradually changes from blue to red. The heating and heat preservation processes are indicated by a breathing flashing pattern.

[0073] In terms of intelligent heating, the heating controller can achieve intelligent heating function with power failure preservation. That is, after an abnormal shutdown, the system automatically saves the previous heating level and resumes heating in the original state when power is restored. The principle of intelligent heating is that the controller needs to monitor the power status in real time. Once a power failure occurs, the system can immediately detect the power interruption and save the current heating status, including the heating operating temperature, operating mode, and set temperature control parameters. To ensure that the information is still preserved after a power failure, the system saves this status data to a non-volatile memory. When the device is powered on, it reads the data saved in the memory and restores the original state for heating.

[0074] In terms of power supply, the heated handle can be powered by either 48-100V or 12V.

[0075] In terms of safety protection, the controller incorporates multiple protection mechanisms, including over-temperature protection, short-circuit protection, and fault detection. Firstly, the controller has over-temperature protection, automatically shutting off the heating after a certain period to prevent overheating and potential safety hazards such as burns or fires, ensuring user safety and property security. Short-circuit protection is also included in the controller's safety features; a fuse at the power input terminal blows when excessive current occurs, preventing overheating or fire hazards in case of a short circuit in the heating element. Simultaneously, the controller features conventional temperature sensor open-circuit and short-circuit detection functions, as well as heating element open-circuit detection. These functions can diagnose faults such as temperature sensor open-circuit and short-circuit, heating element open-circuit, and over / under voltage, providing fault indications via different LED colors or flashing frequencies. This fault detection and indication function facilitates timely problem identification and resolution for users, and also makes troubleshooting and repair easier for maintenance personnel, reducing maintenance costs and time.

[0076] The beneficial effects of this invention are as follows: All components of this invention are from domestic brands, giving it an advantage in the supply chain. This allows for effective control of production costs and enhances product competitiveness while ensuring product quality.

[0077] In terms of power supply, it is compatible with both 48-100V DC and 12-25V DC input voltages, enabling the circuit to operate normally in various power supply environments and improving the circuit's versatility and application range.

[0078] This electrically heated handlebar integrates multiple functions such as heating, temperature adjustment, temperature display, and intelligent heating. Its compact design and comprehensive functionality meet diverse user needs. Regarding temperature adjustment, this invention allows for tiered, cyclical temperature control of the electric handlebar, enabling riders to adjust the temperature according to their individual needs. This satisfies users' requirements for temperature control under different climates and temperatures, effectively overcoming the limitation of ordinary two-level temperature adjustment in conventional heated handlebars. The control method employs a single-button step-by-step operation, which is simple and intuitive, allowing users to easily adjust the temperature and significantly improving the user experience. The temperature display uses a full-color LED design, providing a highly intuitive and visually clear display of the temperature settings. Users can easily understand the heating status and temperature level of the handlebar without needing to manipulate the knobs or perform other complex operations, enhancing the product's convenience, technological sophistication, and aesthetics. For intelligent heating, this invention includes a power-off retention function, enabling intelligent control of the device and improving ease of use.

[0079] In terms of safety protection, the utility model incorporates multiple protective designs, including waterproofing and overheat protection, which enhances the reliability and durability of the product, ensures the safety of users, and extends the product's service life.

[0080] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0081] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0082] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0083] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0084] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A heated handlebar for an electric vehicle, characterized in that, include: The handle is located on the hand-held end of the electric vehicle and has an internal mounting groove; A heating element, wherein the heating element is disposed within a mounting groove; The control component is located on one side of the handle and is detachably fixed to the handle. It is also electrically connected to the heating component.

2. The electric vehicle heated handlebar according to claim 1, characterized in that, The handle is a modular structure, including: The inner layer is provided on the handheld end of the electric vehicle and is fixedly connected to the handheld end of the electric vehicle. It has a spiral groove and a heating element is provided in the spiral groove. The outer layer is disposed on the inner layer and is detachably fixedly connected to the inner layer.

3. The electric vehicle heated handlebar according to claim 1, characterized in that, The control component is a modular structure, including: A first housing is disposed on the handheld end of the electric vehicle and is fixedly connected to the handlebar. The second housing is disposed on the first housing and is connected to the first housing by a snap-fit ​​connection, and an installation cavity is formed between the first housing and the second housing. A circuit board, which is disposed in the mounting cavity and is fixedly connected to the first housing; A power module, wherein the power module is electrically connected to the circuit board; The control module is located on a circuit board and is electrically connected to the heating component and the battery module.

4. The electric vehicle heated handlebar according to claim 1, characterized in that, The heating component is a modular structure, comprising: A circuit breaker module is mounted on a circuit board and is electrically connected to the control module. A heating wire is disposed in a spiral groove and is electrically connected to the circuit breaker module.

5. A heated handlebar for an electric vehicle according to claim 3, characterized in that, The battery module includes: The power source is a storage battery; A step-down chip is mounted on a circuit board and is connected to a power supply and an electrical signal connection to a control module.

6. A heated handlebar for an electric vehicle according to claim 3, characterized in that, The control module includes: A temperature detection unit is located between the outer and inner layers of the handle, and is electrically connected to the circuit board. A current detection unit is provided on the circuit connecting the pressure component and the control module, and the power supply module and the control module, and is electrically connected to the circuit board. The processing unit is electrically connected to the temperature detection unit, the current detection unit, the heating wire, and the circuit breaker module, respectively. By acquiring the parameter values ​​detected by the temperature detection unit and the current detection unit, the processing unit controls the heating wire and the circuit breaker module.

7. A heated handlebar for an electric vehicle according to claim 6, characterized in that, The circuit board is also equipped with an early warning module, which includes: A signal receiving unit, which is electrically connected to the processing unit; Indicator lights are located on the first housing and are electrically connected to the signal receiving unit. By receiving instructions from the signal receiving unit, they display different numbers and colors of lights.

8. A heated handlebar for an electric vehicle according to claim 2, characterized in that, The outer layer has several protrusions arranged in a matrix.

9. A heated handlebar for an electric vehicle according to claim 7, characterized in that, The indicator light is an LED light.