Automatic pipe bundling machine

Abstract

The utility model discloses an automatic pipe bundling machine which comprises a base, a stand column is arranged on the base, a pay-off mechanism is arranged at the top of the stand column, a wire storage disc is arranged at the bottom of the outer end of the pay-off mechanism, a bundling workbench is arranged on the side, away from the wire storage disc, of the stand column, and a pay-off motor is arranged at one end of the bundling workbench. A bundling track fixing frame is arranged on the bundling workbench, a bundling pay-off track is arranged in the bundling track fixing frame, pipe containing mechanisms are arranged on the two sides of the bottom of the bundling pay-off track, and bearing columns are arranged at the bottom of the bundling workbench. Tubes are stacked on a first tube placing table, are collected by a first hydraulic collecting mechanism, are conveyed into an automatic bundling area by a first driving roller to be bundled, and are sequentially started by a first driving servo motor after a bundling position is set, so that the tubes are bundled according to the setting; and after bundling is completed, the pipes are conveyed to the second pipe containing table through the second driving roller to be discharged.

Description

Technical Field

[0001] This utility model relates to the field of pipe bundling technology, specifically to an automatic pipe bundling machine. Background Technology

[0002] Pipes are essential materials for construction projects. Commonly used pipes include water supply pipes, drainage pipes, gas pipes, heating pipes, electrical conduits, and rainwater pipes. Pipes need to be bundled during production to facilitate transportation. Automatic pipe bundling machines are automated devices used to automatically sort and bundle steel pipes, plastic pipes, and metal pipes. They are widely used in metallurgy, building materials, chemical, and logistics industries. Pipes are characterized by their long length. Existing pipe bundling equipment usually requires a separate pipe transfer platform to support the pipes, necessitating manual handling during the bundling process. This process carries certain risks and consumes significant human resources. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic pipe bundling machine to solve the problem of supporting and bundling long pipes mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic bundling machine for ship pipes, comprising a base, a column on the base, a wire feeding mechanism on the top of the column, a wire storage tray at the bottom of the outer end of the wire feeding mechanism, a bundling worktable on the side of the column away from the wire storage tray, a wire feeding motor at one end of the bundling worktable, a bundling track fixing frame on the bundling worktable, a bundling wire feeding track inside the bundling track fixing frame, pipe placement mechanisms on both sides of the bottom of the bundling wire feeding track, and a load-bearing column at the bottom of the bundling worktable;

[0005] The pipe placement mechanism includes a first drive roller fixing frame, a first drive roller, a first drive servo motor, a first pipe placement platform, a first driven roller group, a first hydraulic gathering mechanism, a second drive roller fixing frame, a second drive roller, a second drive servo motor, a second pipe placement platform, a second driven roller group, and a second limiting clamp; the first drive roller fixing frame and the second drive roller fixing frame are respectively fixed on both sides of the bundling workbench, the first drive roller is rotatably fixed on the first drive roller fixing frame, and the rotation shaft of the first drive roller is fixedly connected to the first drive servo motor. The first drive servo motor is fixed to the first drive roller fixing frame. The first pipe placement platform is located outside the first drive roller fixing frame. The first pipe placement platform is provided with a first driven roller group and a first hydraulic tightening mechanism. The second drive roller is rotatably fixed on the second drive roller fixing frame. The rotating shaft of the second drive roller is fixedly connected to the second drive servo motor. The second drive servo motor is fixed on the second drive roller fixing frame. The second pipe placement platform is located outside the second drive roller fixing frame. The second pipe placement platform is provided with a second driven roller group and a second limiting clamp.

[0006] In a preferred embodiment of this invention, the first pipe placement platform and the first drive roller fixing frame are rotatably connected by a rotating shaft, and a first load-bearing bracket is provided at the bottom of the first pipe placement platform.

[0007] In a preferred embodiment of this invention, the second pipe placement platform and the second drive roller fixing frame are rotatably connected by a rotating shaft, and a second load-bearing bracket is provided at the bottom of the second pipe placement platform.

[0008] In a preferred embodiment of this utility model, the first hydraulic convergence mechanism includes a hydraulic convergence limiting clamp, a hydraulic press, a hydraulic press mounting base, a pressure sensor, and a hydraulic press controller. The hydraulic convergence limiting clamp is rotatably fixed to the first pipe placement platform. A hydraulic press is fixedly connected to the outside of the hydraulic convergence limiting clamp. The hydraulic press is fixed on the hydraulic press mounting base, which is located on one side of the first pipe placement platform. A hydraulic press controller is installed on the hydraulic press and is electrically connected to the hydraulic press. A pressure sensor is fixed to the inside of the hydraulic convergence limiting clamp and is electrically connected to the hydraulic press controller.

[0009] As a preferred embodiment of this utility model, a roller assembly is provided on the inner side of the hydraulic retraction limiting clamp, and the rollers in the roller assembly are distributed at the top, middle and bottom force points of the hydraulic retraction limiting clamp.

[0010] In a preferred embodiment of this utility model, the wire feeding mechanism includes a wire feeding beam, a wire inlet hopper, a top wire feeding wheel assembly, and a bottom wire feeding wheel; the wire feeding beam is fixed to the top of the column, and a wire inlet hopper is fixed to the bottom of the end of the wire feeding beam away from the column; the top wire feeding wheel assembly is disposed on the wire feeding beam, and the bottom wire feeding wheel is disposed on the column and fixedly connected to the wire feeding motor drive shaft.

[0011] As a preferred embodiment of the present invention, the wire storage tray includes a wire storage frame, a wire storage turntable, and a wire storage base; the base is fixed to one side of the base, the wire storage turntable is rotatably mounted on the wire storage base, the wire storage frame is fixed on the wire storage turntable, and the wire storage frame is located below the wire inlet hopper.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This utility model uses a pipe placement mechanism to stack pipes on a first pipe placement platform, where they are gathered by a first hydraulic gathering mechanism. Then, a first drive servo motor drives a first drive roller fixing frame to rotate, transporting the pipes into an automatic bundling area for bundling. Once the bundling position is set, the first drive servo motor is activated to bundle the pipes according to the set position. After bundling is completed, a second drive roller transports the pipes to a second pipe placement platform for unloading, thus completing the automatic bundling of the pipes.

[0014] This utility model uses a pivot to rotatably connect the first pipe placement platform and the second pipe placement platform to the first drive roller fixing frame and the second drive roller fixing frame, respectively. Due to the long length of the pipe, the first pipe placement platform and the second pipe placement platform have a long length and occupy a large space. When not in use, the first pipe placement platform and the second pipe placement platform can be folded by the pivot, which can effectively reduce the floor space occupied and facilitate transportation.

[0015] This invention uses a hydraulic press to drive a hydraulic clamping device to clamp the pipe. A pressure sensor 9064 detects the pressure on the pipe, and once the rated pressure value is reached, a signal is sent back to the hydraulic press controller. The hydraulic press controller then stops the hydraulic press, thus achieving the purpose of clamping the pipe. A roller assembly is installed inside the hydraulic clamping device to reduce friction between the pipe and the hydraulic clamping device 9061, facilitating the forward transport of the pipe by the first drive roller and reducing energy loss. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall appearance and planar structure of this utility model;

[0017] Figure 2 This is a side view of the pipe placement mechanism of this utility model.

[0018] Figure 3 This is a top view schematic diagram of the pipe placement mechanism of this utility model.

[0019] In the diagram: 1. Base; 2. Column; 3. Wire feeding mechanism; 301. Wire feeding beam; 302. Wire inlet hopper; 303. Top wire feeding wheel assembly; 304. Bottom wire feeding wheel; 4. Wire storage tray; 401. Wire storage rack; 402. Wire storage turntable; 403. Wire storage base; 5. Bundling workbench; 6. Wire feeding motor; 7. Bundling track fixing frame; 8. Bundling and wire feeding track; 9. Tube placement mechanism; 901. First drive roller fixing frame; 902. First drive roller; 903. First drive servo motor; 904. First tube placement table; 905. First driven roller assembly; 906. First hydraulic convergence mechanism; 9061. Hydraulic convergence limiting clamp; 9062. Hydraulic press; 9063. Hydraulic press mounting base; 9064. Pressure sensor; 9065. Hydraulic press controller; 907. Second drive roller mounting bracket; 908. Second drive roller; 909. Second drive servo motor; 910. Second pipe placement platform; 911. Second driven roller assembly; 912. Second limiting clamp; 913. First load-bearing bracket; 914. Second load-bearing bracket; 10. Load-bearing column. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1 to 3 As shown, this utility model provides an automatic pipe bundling machine, including a base 1, a column 2 on the base 1, a wire feeding mechanism 3 on the top of the column 2, a wire storage tray 4 at the bottom of the outer end of the wire feeding mechanism 3, a bundling worktable 5 on the side of the column 2 away from the wire storage tray 4, a wire feeding motor 6 at one end of the bundling worktable 5, a bundling track fixing frame 7 on the bundling worktable 5, a bundling wire feeding track 8 inside the bundling track fixing frame 7, pipe placement mechanisms 9 on both sides of the bottom of the bundling wire feeding track 8, and a load-bearing column 10 at the bottom of the bundling worktable 5.

[0022] refer to Figure 1-3The pipe placement mechanism 9 includes a first drive roller fixing frame 901, a first drive roller 902, a first drive servo motor 903, a first pipe placement platform 904, a first driven roller assembly 905, a first hydraulic gathering mechanism 906, a second drive roller fixing frame 907, a second drive roller 908, a second drive servo motor 909, a second pipe placement platform 910, a second driven roller assembly 911, and a second limiting clamp 912. The bundling workbench 5 has a first drive roller fixing frame 901 and a second drive roller fixing frame 907 fixed on both sides of the bundling area. A first drive roller 902 is rotatably fixed on the first drive roller fixing frame 901, and the rotation shaft of the first drive roller 902 is fixedly connected to the first drive servo motor 903. On the 03, the first drive servo motor 903 is fixed to the first drive roller fixing frame 901, the first pipe placement platform 904 is located outside the first drive roller fixing frame 901, the first pipe placement platform 904 is provided with a first driven roller group 905 and a first hydraulic convergence mechanism 906, the second drive roller fixing frame 907 is rotatably fixed with a second drive roller 908, the rotation shaft of the second drive roller 908 is fixedly connected to the second drive servo motor 909, the second drive servo motor 909 is fixed on the second drive roller fixing frame 907, the second pipe placement platform 910 is located outside the second drive roller fixing frame 907, the second pipe placement platform 910 is provided with a second driven roller group 911 and a second limiting clamp 912.

[0023] By installing the pipe placement mechanism 9, the pipes are stacked on the first pipe placement platform 904 and gathered by the first hydraulic gathering mechanism 906. Then, the first drive servo motor 903 drives the first drive roller 902 to rotate, transporting the pipes into the automatic bundling area for bundling. After setting the bundling position, the first drive servo motor 903 is started, so that the pipes are bundled according to the set position. After bundling is completed, the second drive roller 908 transports the pipes to the second pipe placement platform 910 for unloading, thus completing the automatic bundling of the pipes.

[0024] refer to Figure 1-3 The first pipe placement platform 904 is rotatably connected to the first drive roller fixing frame 901 via a rotating shaft. The bottom of the first pipe placement platform 904 is provided with a first load-bearing bracket 913. The second pipe placement platform 810 is rotatably connected to the second drive roller fixing frame 907 via a rotating shaft. The bottom of the second pipe placement platform 810 is provided with a second load-bearing bracket 914.

[0025] The first pipe placement platform 904 and the second pipe placement platform 910 are rotatably connected to the first drive roller fixing frame 901 and the second drive roller fixing frame 907 respectively via a pivot. Due to the long length of the pipe, the first pipe placement platform 904 and the second pipe placement platform 910 have a long length and occupy a large space. When not in use, the first pipe placement platform 904 and the second pipe placement platform 910 can be folded by the pivot, which can effectively reduce the floor space occupied and facilitate transportation.

[0026] refer to Figure 1-3 The first hydraulic convergence mechanism 906 includes a hydraulic convergence limiting clamp 9061, a hydraulic press 9062, a hydraulic press mounting base 9063, a pressure sensor 9064, and a hydraulic press controller 9065. The hydraulic convergence limiting clamp 9061 is rotatably fixed on the first pipe placement platform 904. The hydraulic press 9062 is fixedly connected to the outside of the hydraulic convergence limiting clamp 9061. The hydraulic press 9062 is fixed on the hydraulic press mounting base 9063, which is located on the first pipe placement platform 904. On one side of the platform 904, a hydraulic press controller 9065 is installed on the hydraulic press 9062. The hydraulic press controller 9065 is electrically connected to the hydraulic press 9062. A pressure sensor 9064 is fixed inside the hydraulic convergence limiting clamp 9061. The pressure sensor 9064 is electrically connected to the hydraulic press controller 9065. A roller assembly 9066 is installed inside the hydraulic convergence limiting clamp 9061. The rollers in the roller assembly 9066 are distributed at the top, middle and bottom force points of the hydraulic convergence limiting clamp 9061.

[0027] The hydraulic press 9062 drives the hydraulic tightening clamp 9061 to clamp the pipe. The pressure sensor 9064 detects the pressure on the pipe. After reaching the rated pressure value, it sends a signal to the hydraulic press controller 9065. The hydraulic press controller 9065 controls the hydraulic press 9062 to stop working, thus achieving the purpose of tightening the pipe. A roller assembly 9066 is installed inside the hydraulic tightening clamp 9061 to reduce the friction between the pipe and the hydraulic tightening clamp 9061, which facilitates the first drive roller 902 to transport the pipe forward and reduces energy loss.

[0028] The working principle and usage process of this utility model are as follows: Pipes are stacked on the first pipe placement platform 904. The hydraulic press 9062 drives the hydraulic tightening limit clamp 9061 to clamp the pipes. After the pressure sensor 9064 detects that the pressure received by the pipes reaches the rated pressure value, it sends a signal to the hydraulic press controller 9065. The hydraulic press controller 9065 controls the hydraulic press 9062 to stop working. Then, the first drive servo motor 903 drives the first drive roller 902 to rotate and transport the pipes into the automatic strapping area for strapping. The strapping position is set so that the first drive servo motor 903 works according to the set value. After strapping is completed, the second drive servo motor 909 starts synchronously with the first drive servo motor 903, driving the second drive roller 908 to rotate synchronously with the first drive roller 902, and smoothly transporting the pipes to the second pipe placement platform 910 for unloading, thus completing the automatic strapping of the pipes.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic pipe bundling machine, comprising a base (1), characterized in that: A column (2) is provided on the base (1). A wire feeding mechanism (3) is provided on the top of the column (2). A wire storage tray (4) is provided at the bottom of the outer end of the wire feeding mechanism (3). A bundling workbench (5) is provided on the side of the column (2) away from the wire storage tray (4). A wire feeding motor (6) is provided at one end of the bundling workbench (5). A bundling track fixing frame (7) is provided on the bundling workbench (5). A bundling wire feeding track (8) is provided inside the bundling track fixing frame (7). A pipe placement mechanism (9) is provided on both sides of the bottom of the bundling wire feeding track (8). A load-bearing column (10) is provided at the bottom of the bundling workbench (5). The pipe placement mechanism (9) includes a first drive roller fixing frame (901), a first drive roller (902), a first drive servo motor (903), a first pipe placement platform (904), a first driven roller group (905), a first hydraulic gathering mechanism (906), a second drive roller fixing frame (907), a second drive roller (908), a second drive servo motor (909), a second pipe placement platform (910), a second driven roller group (911), and a second limiting clamp (912). The first drive roller fixing frame (901) and the second drive roller fixing frame (907) are fixed on both sides of the bundling workbench (5). The first drive roller (902) is rotatably fixed on the first drive roller fixing frame (901), and the rotation shaft of the first drive roller (902) is fixedly connected to the first drive servo motor (903). The first drive servo motor (903) is fixed to the first drive roller fixing frame (901). The first pipe placement platform (904) is located outside the first drive roller fixing frame (901). The first pipe placement platform (904) is provided with a first driven roller group (905) and a first hydraulic retraction mechanism (906). The second drive roller (908) is rotatably fixed on the second drive roller fixing frame (907). The rotating shaft of the second drive roller (908) is fixedly connected to the second drive servo motor (909). The second drive servo motor (909) is fixed on the second drive roller fixing frame (907). The second pipe placement platform (910) is located outside the second drive roller fixing frame (907). The second pipe placement platform (910) is provided with a second driven roller group (911) and a second limiting clamp (912).

2. The automatic pipe bundling machine according to claim 1, characterized in that: The first pipe placement platform (904) and the first drive roller fixing frame (901) are rotatably connected by a rotating shaft, and the bottom of the first pipe placement platform (904) is provided with a first load-bearing bracket (913).

3. The automatic pipe bundling machine according to claim 1, characterized in that: The second pipe placement platform (910) is rotatably connected to the second drive roller fixing frame (907) via a rotating shaft, and the bottom of the second pipe placement platform (910) is provided with a second load-bearing bracket (914).

4. The automatic pipe bundling machine according to claim 1, characterized in that: The first hydraulic convergence mechanism (906) includes a hydraulic convergence limiting clamp (9061), a hydraulic press (9062), a hydraulic press mounting base (9063), a pressure sensor (9064), and a hydraulic press controller (9065). The hydraulic convergence limiting clamp (9061) is rotatably fixed on the first pipe placement platform (904). The hydraulic press (9062) is fixedly connected to the outside of the hydraulic convergence limiting clamp (9061). The hydraulic press (9062) is fixed on the hydraulic... On the press mounting base (9063), the hydraulic press mounting base (9063) is located on one side of the first pipe placement platform (904). The hydraulic press (9062) is equipped with a hydraulic press controller (9065), which is electrically connected to the hydraulic press (9062). A pressure sensor (9064) is fixed inside the hydraulic convergence limit clamp (9061), which is electrically connected to the hydraulic press controller (9065).

5. The automatic pipe bundling machine according to claim 4, characterized in that: The hydraulic retraction limiting clamp (9061) is provided with a roller assembly (9066) on its inner side. The rollers in the roller assembly (9066) are distributed at the top, middle and bottom force points of the hydraulic retraction limiting clamp (9061).

6. The automatic pipe bundling machine according to claim 1, characterized in that: The wire feeding mechanism (3) includes a wire feeding beam (301), a wire inlet hopper (302), a top wire feeding wheel assembly (303), and a bottom wire feeding wheel (304). The wire feeding beam (301) is fixed to the top of the column (2). The bottom of the wire feeding beam (301) away from the column (2) is fixed with a wire inlet hopper (302). The top wire feeding wheel assembly (303) is set on the wire feeding beam (301). The bottom wire feeding wheel (304) is set on the column (2) and is fixedly connected to the drive shaft of the wire feeding motor (6).

7. The automatic pipe bundling machine according to claim 1, characterized in that: The wire storage tray (4) includes a wire storage frame (401), a wire storage turntable (402), and a wire storage base (403); the wire storage base (403) is fixed on one side of the base (1), the wire storage turntable (402) is rotatably mounted on the wire storage base (403), the wire storage frame (401) is fixed on the wire storage turntable (402), and the wire storage frame (401) is located below the wire inlet hopper (302).

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