Full-automatic rubberizing and waistband pasting machine special for electrical equipment
The fully automatic tape and belt applicator utilizes a high-resolution industrial camera and precise image processing algorithms to automate the labeling and belt application processes for wire products. This solves the problems of low efficiency and difficulty in guaranteeing quality in existing manual operations, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520703843.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-15
AI Technical Summary
In the current technology, the application of belts and labels to wire products still relies on manual operation, resulting in low production efficiency, low automation, difficulty in guaranteeing quality, and high costs.
A fully automatic tape and belt applicator was designed, which includes a high-resolution industrial camera and a precise image processing algorithm. Combined with a conveyor belt, cylinder, motor and limit mechanism, it realizes the automated labeling and belt applicator process. Through precise detection and defect line rejection, it ensures the consistency and aesthetics of the labeling position.
It has enabled automated labeling and belt application for wire products, improving production efficiency, ensuring the flatness and aesthetics of the labels and belts, reducing manual intervention, lowering production costs, and improving product quality.
Smart Images

Figure CN223919827U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wire and cable manufacturing, and particularly relates to a full-automatic rubber pasting and waistband pasting machine special for electrical equipment. BACKGROUND
[0002] The insulation and sheath production and manufacturing of plastic insulated cables need to use electrical production special equipment, that is, a plastic extruder, which is most widely used in the field of wire and cable manufacturing and is a very important production equipment for wire and cable insulation and sheath, and the plastic extruder is generally used to produce wires.
[0003] At present, the wire core is extruded into a circle and coated by a plastic extrusion device, and the subsequent waistband and label pasting are still manually performed, which is time-consuming and laborious, affects the efficiency, has a low degree of automation, and cannot avoid the quality problems caused by manual operation.
[0004] Therefore, the full-automatic rubber pasting and waistband pasting machine special for electrical equipment is provided to solve the problems in the background technology. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a full-automatic rubber pasting and waistband pasting machine special for electrical equipment to solve the problems in the background technology, such as the need for manual waistband and label pasting, the low degree of workshop intelligence, the low production efficiency, the high production cost, the high requirement for production personnel, and the like.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme.
[0007] A full-automatic rubber pasting and waistband pasting machine special for electrical equipment comprises a labeler, a first conveying belt photographing mechanism is installed at the upper end of the labeler, a first cylinder is installed at the upper end of the labeler, the first cylinder is located on the upper side of the first conveying belt photographing mechanism, a first tray and a first cover tray are installed at the upper end of the labeler, the first cover tray is located on the upper side of the first tray, a blade is installed at the upper end of the labeler, the blade is located on the left side of the first cover tray, a second cylinder is installed at the upper end of the labeler, the second cylinder is located on the right side of the first cover tray, a second conveying belt is installed at the upper end of the labeler, the second conveying belt is located on the left side of the blade, a second tray is embedded and installed in the second conveying belt, and a second cover tray is arranged at the upper end of the second tray.
[0008] As a further scheme of the present utility model: the first conveying belt photographing mechanism upper end is equipped with photographing mechanism.
[0009] As a further scheme of the present utility model: the first conveying belt photographing mechanism outer end is equipped with first motor, first motor is located on labeling machine and is fixedly connected with labeling machine, second conveying belt bottom end is equipped with second motor, second motor is located on the left side of labeling machine.
[0010] As a further scheme of the present utility model: the first conveying belt photographing mechanism left end is equipped with limiting mechanism, limiting mechanism is located on labeling machine upper end and is fixedly connected with labeling machine, limiting mechanism is located in first motor inner side.
[0011] As a further scheme of the present utility model: the first disk upper end is equipped with rotating mechanism.
[0012] As a further scheme of the present utility model: the blade right end is equipped with cylinder, cylinder is located on labeling machine upper end and is fixedly connected with labeling machine, cylinder is located on the left side of first disk.
[0013] Compared with the prior art, the present utility model has the beneficial effects that:
[0014] 1, the device can realize automatic labeling, and guarantee the effect of labeling, flat and beautiful.
[0015] 2, the device can realize the online control of labeling machine and plastic extruder, and accurately detects the labeling position; through the inductive point of the waistband on the detection coil, the accurate consistency of the labeling position is realized.
[0016] 3, the device can realize flaw line rejection, automatically exclude unqualified products, print the number of labels according to actual needs, and avoid waste. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is the overall perspective view of the present utility model;
[0018] Fig. 2 It is the front view of the labeling machine of the present utility model;
[0019] Fig. 3 It is the plan view of the labeling machine of the present utility model;
[0020] The corresponding relationship between the annotations of each figure and the component names in the drawings is as follows:
[0021] 1, labeling machine; 2, first conveyor belt; 201, photographing mechanism; 202, first motor; 203, limiting mechanism; 3, first cylinder; 4, first tray; 5, first cover tray; 501, rotating mechanism; 6, blade; 601, roller; 7, second cylinder; 8, second conveyor belt; 801, second motor; 9, second tray; 10, second cover tray. DETAILED DESCRIPTION
[0022] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be essentially exemplary rather than limiting.
[0023] Please refer to Figs. 1-3 : A full-automatic rubber sticking and waistband sticking machine special for electrician equipment, comprising a labeling machine 1, a first conveyor belt photographing mechanism 2 is installed at the upper end of the labeling machine 1, a first cylinder 3 is installed at the upper end of the labeling machine 1, the first cylinder 3 is located on the upper side of the first conveyor belt photographing mechanism 2, a first tray 4 and a first cover tray 5 are installed at the upper end of the labeling machine 1, the first cover tray 5 is located on the upper side of the first tray 4, a blade 6 is installed at the upper end of the labeling machine 1, the blade 6 is located on the left side of the first cover tray 5, a second cylinder 7 is installed at the upper end of the labeling machine 1, the second cylinder 7 is located on the right side of the first cover tray 5, a second conveyor belt 8 is installed at the upper end of the labeling machine 1, the second conveyor belt 8 is located on the left side of the blade 6, a second tray 9 is embedded and installed in the second conveyor belt 8, and a second cover tray 10 is arranged at the upper end of the second tray 9.
[0024] Please refer to Figs. 1-3 : A photographing mechanism 201 is installed at the upper end of the first conveyor belt photographing mechanism 2, among the core components of the first conveyor belt photographing mechanism 2, the integrated photographing assembly photographing mechanism 201 is particularly worth mentioning, the photographing assembly photographing mechanism 201 adopts a high-resolution industrial camera, cooperates with an advanced image processing algorithm, can accurately capture and identify the size, shape and position information of the coil, this design ensures the flexibility and accuracy of the labeling machine 1 when processing different specifications of coils, the photographing assembly photographing mechanism 201 captures the image of the coil quickly, provides key data support for subsequent waistband sticking and labeling operations, realizes full automation process from material identification to accurate positioning, and greatly improves production efficiency.
[0025] Please refer to Figs. 1-3: The outer end of the first conveying belt photographing mechanism 2 is provided with a first motor 202, the first motor 202 is located on the labeling machine 1 and is fixedly connected with the labeling machine 1, the bottom end of the second conveying belt 8 is provided with a second motor 801, the second motor 801 is located on the left side of the labeling machine 1, the outer end of the first conveying belt photographing mechanism 2 is equipped with the first motor 202 as the core power source for driving its operation, the first motor 202 is not only closely connected with the main body structure of the labeling machine 1 to ensure the stability and reliability of transmission, but also realizes accurate adjustment of the conveying belt speed through an accurate control system, so that the coil can be conveyed to the designated position at a constant speed, and stable material supply is provided for subsequent waistband pasting operation, and at the same time, the second motor 801 at the bottom end of the second conveying belt 8 also plays a crucial role, which is responsible for driving the operation of the second conveying belt, ensuring that the coil can be smoothly sent out of the labeling machine after completing the waistband pasting and labeling operation, and realizing smooth connection of the entire production line.
[0026] Please refer to Figs. 1-3 : The left end of the first conveying belt photographing mechanism 2 is provided with a limiting mechanism 203, the limiting mechanism 203 is located on the upper end of the labeling machine 1 and is fixedly connected with the labeling machine 1, the limiting mechanism 203 is located on the inner side of the first motor 202, the limiting mechanism 203 is an important component of the first conveying belt photographing mechanism 2, and its design fully considers the stability and safety of the coil during conveying, the limiting mechanism 203 can effectively limit the lateral movement of the coil during conveying by accurately adjusting its position, avoiding problems such as labeling misalignment caused by shaking or deviation of the coil, and at the same time, the limiting mechanism 203 also has a certain elastic buffering capacity, which can absorb the impact force generated during the conveying of the coil to a certain extent, protecting the coil and the conveying belt from damage, this design not only improves the stability and durability of the labeling machine, but also ensures the accurate positioning of the coil during labeling.
[0027] Please refer to Figs. 1-3 : The upper end of the first covering disc 5 is provided with a rotating mechanism 501, the rotating mechanism 501 at the upper end of the first covering disc 5 is a key component for realizing stable fixation and rotary waistband pasting of the coil, the rotating mechanism 501 can accurately control the opening and closing of the first covering disc 5 and the rotation angle of the coil through a precise gear transmission system, in the process of pasting the waistband, the rotating mechanism 501 drives the first covering disc 5 to press down and tightly fix the coil, and then controls the rotation of the coil to make the waistband evenly wrap on the coil, this design not only improves the precision and efficiency of waistband pasting, but also ensures the close fit between the waistband and the coil, enhancing the stability and durability of the product.
[0028] Please refer to Figs. 1-3The right end of the blade 6 is provided with a roller 601, the roller 601 is located at the upper end of the labeling machine 1 and is fixedly connected with the labeling machine 1, the roller 601 is located at the left side of the first cover disc 5, and the roller 601 at the right end of the blade 6 plays a crucial role in the waistband pasting process, the surface of the roller 601 is made of special material and has excellent wear resistance and anti-sticking property, so that the waistband can be effectively prevented from being adhered or damaged during conveying, during the waistband pasting, the roller 601 rotates at the conveying speed of the waistband and stably brings the waistband to the coil, meanwhile, the roller 601 has a certain elasticity and can adapt to the shape and size of coils of different specifications to a certain extent, so that the close fit between the waistband and the coil is ensured, during the waistband cutting, the roller 601 cooperates with the action of the blade 6 to realize accurate cutting of the waistband, so that the problems of poor labeling effect caused by irregular cutting are avoided, and the design not only improves the precision and efficiency of the waistband pasting, but also ensures the stability and reliability of the labeling machine during long-time operation.
[0029] Working principle: when the technical personnel performs the waistband pasting operation on the coil, first, the coil reaches the specified position and is pushed to the first tray 4 by the first conveying belt photographing mechanism 2, the first cover disc 5 is pressed downward to ensure the stability of the coil, then the roller 601 brings the waistband to the coil, on one hand, the coil rotates 360°, and on the other hand, the waistband is brought forward, after the pasting, the roller 601 at the side acts to cut the waistband, then the first cover disc 5 is lifted, the coil is pushed out by the second air cylinder 7, the track belt brings the coil into the second tray 9, reaches the specified position, the second cover disc 10 is pressed downward to be fixed, the electric eye senses the position, the label is fed forward and is pasted to the waistband position of the coil, after completion, the second cover disc 10 is separated, the coil is brought out of the labeling machine by the action of the second conveying belt 8, so that the waistband pasting and labeling operations are completed.
[0030] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A full-automatic rubber pasting and waistband pasting machine dedicated to an electrical device, comprising a labeling machine (1), characterized in that, The upper end of the labeling machine (1) is provided with a first conveying belt photographing mechanism (2), the upper end of the labeling machine (1) is provided with a first cylinder (3), the first cylinder (3) is located on the upper side of the first conveying belt photographing mechanism (2), the upper end of the labeling machine (1) is provided with a first tray (4) and a first cover tray (5), the first cover tray (5) is located on the upper side of the first tray (4), the upper end of the labeling machine (1) is provided with a blade (6), the blade (6) is located on the left side of the first cover tray (5), the upper end of the labeling machine (1) is provided with a second cylinder (7), the second cylinder (7) is located on the right side of the first cover tray (5), the upper end of the labeling machine (1) is provided with a second conveying belt (8), the second conveying belt (8) is located on the left side of the blade (6), the second conveying belt (8) is embedded with a second tray (9), and the upper end of the second tray (9) is provided with a second cover tray (10).
2. The full-automatic taping and belt wrapping machine for electrical equipment according to claim 1, characterized in that, The upper end of the first conveying belt photographing mechanism (2) is provided with a photographing mechanism (201).
3. The full-automatic taping and belt wrapping machine for electrical equipment according to claim 1, characterized in that, The outer end of the first conveying belt photographing mechanism (2) is provided with a first motor (202), the first motor (202) is located on the labeling machine (1) and is fixedly connected with the labeling machine (1), and the bottom end of the second conveying belt (8) is provided with a second motor (801), the second motor (801) is located on the left side of the labeling machine (1).
4. The full-automatic taping and belt wrapping machine for electrical equipment according to claim 1, characterized in that, The left end of the first conveying belt photographing mechanism (2) is provided with a limiting mechanism (203), the limiting mechanism (203) is located on the upper end of the labeling machine (1) and is fixedly connected with the labeling machine (1), and the limiting mechanism (203) is located on the inner side of the first motor (202).
5. The full-automatic taping and belt wrapping machine for electrical equipment according to claim 1, characterized in that, The upper end of the first cover tray (5) is provided with a rotating mechanism (501).
6. The full-automatic taping and belt wrapping machine for electrical equipment according to claim 1, characterized in that, The right end of the blade (6) is provided with a roller (601), the roller (601) is located on the upper end of the labeling machine (1) and is fixedly connected with the labeling machine (1), and the roller (601) is located on the left side of the first cover tray (5).