Box-packed product transferring and storing tool

By employing a three-layer independent channel design and an automated storage and retrieval system, the problem of low space utilization and low operational efficiency in the warehousing and transportation of boxed products is solved, achieving a highly efficient and low-damage warehousing solution suitable for diverse warehousing scenarios.

CN223920217UActive Publication Date: 2026-02-17JOYSONQUIN (TIANJIN) AUTOMOTIVE TRIM CO LTD
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Patent Information

Application Number
CN202520391094.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-17
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Existing technologies for warehousing and transporting boxed products suffer from low space utilization, low operational efficiency, and high risk of cargo damage. This is especially true in the electronics and pharmaceutical industries, where inventory turnover is low, equipment energy consumption is high, and manual handling leads to occupational injuries.

Method used

Design a tooling for transporting and storing boxed products. It adopts a three-layer independent channel design and uses a flow guide component and a rolling conveyor to achieve automated storage and retrieval through the product's own gravity rolling. The flow guide component consists of trays, rollers and spring rods to ensure that the goods enter and leave in sequence. The bottom of the frame is equipped with casters for easy movement.

Benefits of technology

It improves space utilization, reduces operational intensity, reduces the risk of cargo damage, improves warehouse turnover efficiency, and reduces equipment energy consumption and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223920217U_ABST
    Figure CN223920217U_ABST
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Abstract

The utility model provides a box-packed product transferring and storing tool. The box-packed product transferring and storing tool comprises a main body frame, wherein the main body frame comprises a first frame and a second frame; a middle storage layer is mounted in the first frame; an upper storage layer and a lower storage layer are mounted in the second frame; the middle storage layer, the upper storage layer and the lower storage layer are each composed of flow guide assemblies and rolling conveying frames which are different in number. Products roll into the main body frame through the rolling conveying frame by means of the gravity of the products, and the directions of the products are changed through the flow guide assembly, so that the three different box-packed products can be sequentially put in and taken out from the upper layer, the middle layer and the lower layer respectively; automatic storing and taking are achieved through gravity driving, and compared with a traditional goods shelf, manual carrying actions are reduced; the three-layer independent channel design enables the storage capacity to be improved; the same-side inlet and outlet layout optimizes the operation moving line, and the operation time cost is reduced; according to the utility model, the damage rate of goods can be reduced, the storage turnover efficiency is improved, and remarkable economic benefits are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to product storage tool field, especially a kind of box product transfer, storage tool. BACKGROUND

[0002] In the industrial logistics field, the warehousing and transfer of box products has been a key link affecting the efficiency of supply chain;Traditional warehousing equipment generally uses fixed shelving structure, relying on manual handling or forklift to access goods;Conventional multi-layer shelves lack automated transmission mechanism, and 40%-50% of vertical storage space is sacrificed to maintain operating space;Especially in the electronics, pharmaceutical products and other industries that require first-in, first-out (FIFO) management, the goods are stacked, resulting in a decrease in inventory turnover;

[0003] The prior art relies on manual handling, and the manual handling mode makes a single worker handle less than 50 pieces per hour, and repeated bending and lifting actions can cause occupational injuries;Although some enterprises use belt conveyors to improve efficiency, they have large equipment footprint, high energy consumption and complex maintenance;Moreover, the box body is prone to edge wear during multiple manual handling, research data shows that the traditional way causes an increase in packaging damage rate, and the proportion of quality complaints for precision instrument products also increases day by day;

[0004] Therefore, it is urgent to develop a new type of warehousing tool with high space utilization, low operating strength and reliable shunt control, to realize the classified storage, directional flow and rapid access of box products in a limited space, while reducing equipment energy consumption and maintenance cost. SUMMARY

[0005] To solve the problems of low space utilization, low operating efficiency and high risk of damage to goods in the prior art, the utility model provides a box product transfer and storage tool;

[0006] The box product transfer and storage tool provided by the utility model adopts the following technical solution:

[0007] A box product transfer and storage tool includes a main frame, the main frame includes a first frame and a second frame;The inside of the first frame is provided with a middle storage layer;The inside of the second frame is provided with an upper storage layer and a lower storage layer;The middle storage layer, the upper storage layer and the lower storage layer are respectively composed of different numbers of flow guide assemblies and rolling conveyors;The products roll into the inside of the main frame by their own gravity through the rolling conveyors, and change direction by the flow guide assemblies, so that three different box products can be sequentially placed and taken out in the upper, middle and lower layers;

[0008] Further, the flow guide assembly comprises a box, a roller and a spring rod; the box is a box structure with an open top and one side wall, facilitating the product to roll into the box; a plurality of rollers are rotatably connected to the bottom of the box; one end of the spring rod is rotatably connected to the bottom of the box; the other end of the spring rod is rotatably connected to the end of the box away from the side opening;

[0009] Further, the upper storage layer is arranged on the upper side of the second frame and comprises two groups of rolling conveying frames and one group of flow guide assemblies; one end of one of the rolling conveying frames is bolted to the outer frame of the second frame and arranged as an upper inlet; the other end is downwardly inclined and bolted to the inner side wall of the second frame; the other rolling conveying frame is arranged on the lower side of the above-mentioned rolling conveying frame and has an opposite inclination angle, and the downwardly inclined end is arranged at the outer frame of the second frame and arranged as an upper outlet; the upper inlet and the upper outlet are on the same side of the second frame; the flow guide assemblies are arranged between the two rolling conveying frames, and the spring rods and the box are rotatably connected to the second frame; when the flow guide assembly has no goods, the box is parallel to the upper rolling conveying frame; when the goods reach the flow guide assembly, the box is parallel to the lower rolling conveying frame;

[0010] Further, the lower storage layer is arranged on the lower side of the upper storage layer and comprises two groups of rolling conveying frames and one group of flow guide assemblies; one end of one of the rolling conveying frames is bolted to the outer frame of the second frame and arranged as a lower inlet; the other end is downwardly inclined and bolted to the inner side wall of the second frame; the other rolling conveying frame is arranged on the lower side of the above-mentioned rolling conveying frame and has an opposite inclination angle, and the downwardly inclined end is arranged at the outer frame of the second frame and arranged as a lower outlet; the lower inlet and the lower outlet are on the same side of the second frame; the flow guide assemblies are arranged between the two rolling conveying frames, and the spring rods and the box are rotatably connected to the second frame; when the flow guide assembly has no goods, the box is parallel to the upper rolling conveying frame; when the goods reach the flow guide assembly, the box is parallel to the lower rolling platform;

[0011] Further, the middle storage layer is arranged in the interior of the first frame between the upper storage layer and the lower storage layer and comprises four groups of rolling conveying frames and three groups of flow guide assemblies; the rolling conveying frames include two long types and two short types, and are arranged in a downwardly inclined zigzag shape from top to bottom as long type, short type, short type and long type; one flow guide assembly is arranged between each of the rolling conveying frames for changing the conveying direction; the upwardly inclined end of the uppermost rolling conveying frame is bolted to the outer frame of the first frame and arranged as a middle inlet; the downwardly inclined end of the lowermost rolling conveying frame is bolted to the outer frame of the first frame and arranged as a middle outlet; the middle inlet and the middle outlet are on the same side of the first frame;

[0012] Further, the inclination angles of all the rolling conveying frames are same, all being a°, 0≤a≤15;

[0013] Further, the bottoms of the first frame and the second frame are provided with universal wheels through bolts;

[0014] Further, the outer side of the main frame is provided with a transparent acrylic plate through bolts, avoiding the user taking out goods from the side;

[0015] Further, the upper outlet, the middle outlet and the lower outlet are all provided with baffles to avoid the product directly sliding out and falling off.

[0016] To sum up, the beneficial effects of the present application are:

[0017] The present application realizes automatic storage and taking out through gravity driving, reduces manual moving work compared with traditional shelves, the three-layer independent channel design improves the storage capacity, the same side inlet and outlet layout optimizes the operation line, reduces the operation time cost, is suitable for diversified warehouse scenes, can reduce the goods damage rate, improves the warehouse turnover efficiency, and has significant economic benefits. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole structure schematic view of the present application;

[0019] Figure 2 It is a whole structure schematic view of the first frame of the present application;

[0020] Figure 3 It is a whole structure schematic view of the second frame of the present application;

[0021] Figure 4 It is a structure schematic view of the flow guide assembly of the present application.

[0022] As shown in the figure: 11-first frame, 12-second frame, 2-upper storage layer, 201-upper layer inlet, 202-upper layer outlet, 3-lower storage layer, 301-lower layer inlet, 302-lower layer outlet, 4-middle storage layer, 401-middle layer inlet, 402-middle layer outlet, 5-flow guide assembly, 51-box, 52-rolling wheel, 53-spring rod, 6-rolling conveying frame, 7-sliding frame, 71-limiting block, 72-guide wheel, 73-pulling rope, 74-suspension ring, 8-universal wheel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings Figures 1-4 The present application will be further described in detail:

[0024] The present application discloses a kind of box product transfer, storage tool, such as Figures 1-3As shown, a boxed product transfer and storage fixture includes a main frame, which includes a first frame 11 and a second frame 12. A middle storage layer 4 is installed inside the first frame 11. An upper storage layer 2 and a lower storage layer 3 are installed inside the second frame 12. The middle storage layer 4, the upper storage layer 2, and the lower storage layer 3 are each composed of different numbers of flow guiding components 5 and rolling conveyor frames 6. The products roll into the main frame by their own gravity through the rolling conveyor frames 6, and their direction is changed by the flow guiding components 5, so that the three different boxed products can be put into and taken out in the upper, middle, and lower layers in sequence.

[0025] like Figure 4 As shown, the flow guiding component 5 includes a tray 51, rollers 52, and a spring rod 53. The tray 51 has a box-like structure with openings at the top and one side wall, facilitating the rolling of products into the tray 51. Several rollers 52 are rotatably connected to the bottom of the tray 51. One end of the spring rod 53 is rotatably connected to the bottom of the tray 51. The other end of the spring rod 53 and the end of the tray 51 away from the side opening can be rotatably connected to the main frame. In this embodiment, the tray 51 adopts a box-like structure with openings at the top and one side. Multiple rows of rollers 52 are installed at the bottom of the interior to reduce frictional resistance. The spring rod 53 connects the tray 51 to the frame body, enabling automatic adjustment of the tray 51's angle. When there is no goods, the tray 51 remains horizontal. When goods enter, the tray 51 tilts under the influence of gravity, guiding the goods to the next conveyor track.

[0026] like Figures 1-3 As shown, the upper storage layer 2 is located on the upper side of the second frame 12, and includes two sets of rolling conveyor frames 6 and a set of flow guiding components 5; one end of one rolling conveyor frame 6 is bolted to the outer frame of the second frame 12, serving as the upper inlet 201; the other end is inclined downwards and bolted to the inner wall of the second frame 12; the other rolling conveyor frame 6 is located below the aforementioned rolling conveyor frame 6 with the opposite inclination angle, and its downwardly inclined end is located on the outer frame of the second frame 12, serving as the upper outlet 202; the upper inlet 201 and the upper outlet 202 are on the same side of the second frame 12; the flow guiding components 5 are located between the two rolling conveyor frames 6, and their spring... Both the spring rod 53 and the tray 51 are rotatably connected to the second frame 12. When there is no cargo in the flow guide assembly 5, the tray 51 is parallel to the upper rolling conveyor 6. When the cargo arrives at the flow guide assembly 5, the tray 51 is parallel to the lower rolling conveyor 6. In this embodiment, the upper storage layer 2 is located at the top of the second frame 12 and consists of two sets of rolling conveyors 6 with opposite inclination directions and a set of flow guide assemblies 5. The inlet conveyor is inclined from the outside of the frame to the inside and below, and the outlet conveyor is inclined in the opposite direction and extends to the outside. The flow guide assembly 5 is arranged in the center to complete the cargo turning. During operation, the cargo slides in from the inlet and is automatically adjusted in direction by the flow guide assembly 5. Finally, it slides out from the outlet on the same side, forming a "U" shaped conveying path.

[0027] As Figures 1-3 shown, the lower storage layer 3 is arranged below the upper storage layer 2, including two sets of rolling conveyors 6 and one set of flow guide assemblies 5; one end of one rolling conveyor 6 is bolted to the outer frame of the second frame 12, arranged as a lower layer inlet 301; the other end is inclined downward and bolted to the inner side wall of the second frame 12; the other rolling conveyor 6 is arranged below the above-mentioned rolling conveyor 6 with the opposite inclination angle, and the downward inclined end is arranged at the outer frame of the second frame 12, arranged as a lower layer outlet 302; the lower layer inlet 301 and the lower layer outlet 302 are on the same side of the second frame 12; the flow guide assembly 5 is arranged between the two rolling conveyors 6, and the spring rod 53 and the box 51 are both rotationally connected to the second frame 12; when the flow guide assembly 5 has no goods, the box 51 is parallel to the upper rolling conveyor 6; when the goods reach the flow guide assembly 5, the box 51 is parallel to the lower rolling platform; in this embodiment, the lower storage layer 3 has the same structure as the upper storage layer 2, but the distance between the two layers needs to be kept enough for operation space to ensure that personnel can simultaneously perform upper and lower layer goods storage and retrieval operations;

[0028] As Figures 1-3 shown, the middle storage layer 4 is installed inside the first frame 11, arranged between the upper storage layer 2 and the lower storage layer 3, including four sets of rolling conveyors 6 and three sets of flow guide assemblies 5; the rolling conveyors 6 include two long and two short types, arranged from top to bottom as long, short, short, long, and the whole body is in a downward broken line type inclination; a flow guide assembly 5 is arranged between each rolling conveyor 6 for changing the conveying direction, the upward inclined end of the uppermost rolling conveyor 6 is bolted to the outer frame of the first frame 11, arranged as a middle layer inlet 401; the downward inclined end of the lowermost rolling conveyor 6 is bolted to the outer frame of the first frame 11, arranged as a middle layer outlet 402; the middle layer inlet 401 and the middle layer outlet 402 are on the same side of the first frame 11; in this embodiment, the middle storage layer 4 adopts a broken line type conveying layout, forming a continuous conveying channel through four rolling conveyors 6 of different lengths and three flow guide assemblies 5; the long conveyors are used as the inlet and outlet sections respectively, and the short conveyors realize direction switching through the flow guide assemblies 5; the goods on this layer enter from the inlet, pass through three sections of turning in turn, and finally slide out from the outlet on the same side, forming a three-dimensional storage space;

[0029] As Figures 1-3 shown, the inclination angles of all rolling conveyors 6 are the same, all being a, 0≤a≤15; in this embodiment, all rolling conveyors 6 are designed with a 15° inclination angle, which is verified by tests to balance the sliding speed and stability; the rolling conveyors are provided with rollers 52 on the surface to control the friction coefficient, which can adapt to the transportation needs of products of different weights of 5-20 kg;

[0030] As Figures 1-3As shown, the bottom of the first frame 11 and the second frame 12 are both bolted with casters 8; in this embodiment, casters 8 with braking function are installed at the four corners of the bottom of the main frame, the front wheels are equipped with pressure locking devices, and the rear wheels are equipped with directional locks; the casters 8 are connected to the frame through high-strength steel plates, with a large load-bearing capacity to meet the requirements of full-load movement of tooling.

[0031] like Figures 1-3 As shown, a transparent acrylic plate is bolted to the outside of the main frame to prevent users from taking out goods from the side. In this embodiment, the transparent acrylic plate covers the outside of the frame, which not only prevents goods from slipping accidentally, but also makes it easy to observe the internal storage status. A matrix of ventilation holes can also be set at the bottom of the side plate to prevent moisture accumulation. Observation windows can also be opened at key locations to monitor the working status of the flow guide component 5 in real time.

[0032] The upper outlet 202, the middle outlet 402 and the lower outlet 302 are all equipped with baffles to prevent the product from sliding out and falling off directly. They are not shown in the figure. In this embodiment, the baffles are not shown in the figure. The first frame 11 and the second frame 12 can also restrict the object from sliding out by themselves.

[0033] The implementation principle of this utility model embodiment is as follows:

[0034] The operator places the boxed products on the rolling conveyor 6 at the upper entrance 201. The goods slide down to the guide component 5 by gravity. The tray 51 rotates and is guided by the weight of the goods, so that the goods are transferred to the exit conveyor and slide to the picking position. When picking up the goods, they can be taken out directly, completing the "first-in, first-out" storage and retrieval process.

[0035] After entering through the middle-level entrance 401, the goods pass through three flow-directing turns along a zigzag conveyor path and finally slide out from the middle-level exit 402. The multi-layer turning design extends the storage path and enables dense storage in a small space, which is suitable for goods with medium turnover frequency.

[0036] The lower-level operation process is the same as the upper-level process, but cargo is diverted through a separate channel; the dual-channel design allows for the simultaneous processing of two types of cargo.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tooling for transporting and storing boxed products, comprising a main frame, characterized in that: The main frame includes a first frame (11) and a second frame (12); the first frame (11) has a middle storage layer (4) installed inside; the second frame (12) has an upper storage layer (2) and a lower storage layer (3) installed inside; the middle storage layer (4), the upper storage layer (2) and the lower storage layer (3) are respectively composed of different numbers of flow guiding components (5) and rolling conveyor (6); the products roll into the main frame by their own gravity through the rolling conveyor (6), and the flow guiding components (5) change their direction, so that the three different boxed products can be put into and taken out in the upper, middle and lower layers in sequence.

2. A tooling for transporting and storing boxed products according to claim 1, characterized in that... The flow guiding component (5) includes a tray (51), rollers (52), and a spring rod (53); the tray (51) is a box-shaped structure with an opening at the top and one side wall, which facilitates the product to roll into the tray (51); several rollers (52) are rotatably connected to the bottom inside the tray (51); one end of the spring rod (53) is rotatably connected to the bottom of the tray (51); the other end of the spring rod (53) and the end of the tray (51) away from the side opening can be rotatably connected to the main frame.

3. A tooling for transporting and storing boxed products according to claim 2, characterized in that... The upper storage layer (2) is located on the upper side of the second frame (12) and consists of two sets of rolling conveyor frames (6) and a set of flow guiding components (5); one end of one of the rolling conveyor frames (6) is bolted to the outer frame of the second frame (12) and serves as the upper inlet (201); the other end is inclined downward and bolted to the inner wall of the second frame (12); the other rolling conveyor frame (6) is located on the lower side of the above-mentioned rolling conveyor frame (6) with the opposite inclination angle, and the downward inclined end is located on the second frame. The outer frame of the frame (12) is configured with an upper outlet (202); the upper inlet (201) and the upper outlet (202) are on the same side of the second frame (12); the flow guide assembly (5) is set between the two rolling conveyor frames (6), and its spring rod (53) and tray (51) are rotatably connected to the second frame (12); when there is no goods in the flow guide assembly (5), the tray (51) is parallel to the upper rolling conveyor frame (6); when the goods arrive at the flow guide assembly (5), the tray (51) is parallel to the lower rolling conveyor frame (6).

4. A tooling for transporting and storing boxed products according to claim 3, characterized in that... The lower storage layer (3) is located below the upper storage layer (2) and comprises two sets of rolling conveyor frames (6) and a set of flow guiding components (5). One end of one of the rolling conveyor frames (6) is bolted to the outer frame of the second frame (12) and serves as the lower inlet (301). The other end is bolted to the inner wall of the second frame (12) at a downward angle. The other rolling conveyor frame (6) is located below the above-mentioned rolling conveyor frame (6) at an angle opposite to its inclination, and the downward-inclination end is located on the second frame (12). The outer frame of the frame (12) is set as the lower outlet (302); the lower inlet (301) and the lower outlet (302) are on the same side of the second frame (12); the flow guide assembly (5) is set between the two rolling conveyor frames (6), and its spring rod (53) and tray (51) are rotatably connected to the second frame (12); when there is no goods in the flow guide assembly (5), the tray (51) is parallel to the upper rolling conveyor frame (6); when the goods arrive at the flow guide assembly (5), the tray (51) is parallel to the lower rolling platform.

5. A tooling for transporting and storing boxed products according to claim 4, characterized in that... The middle storage layer (4) is installed inside the first frame (11) and is located between the upper storage layer (2) and the lower storage layer (3). It includes four sets of rolling conveyor frames (6) and three sets of flow guiding components (5). The rolling conveyor frames (6) include two long types and two short types, which are arranged from top to bottom as long type, short type, short type and long type, and the whole is inclined in a downward zigzag shape. Each rolling conveyor frame (6) is provided with a flow guiding component (5) to change the conveying direction. The uppermost rolling conveyor frame (6) is bolted to the outer frame of the first frame (11) and is located at the middle layer inlet (401). The lowermost rolling conveyor frame (6) is bolted to the outer frame of the first frame (11) and is located at the middle layer outlet (402). The middle layer inlet (401) and the middle layer outlet (402) are on the same side of the first frame (11).

6. A tooling for transporting and storing boxed products according to claim 5, characterized in that... All of the rolling conveyor frames (6) have the same tilt angle, which is α°, 0≤α≤15.

7. A tooling for transporting and storing boxed products according to claim 1, characterized in that... Both the bottom of the first frame (11) and the second frame (12) are bolted with casters (8).

8. A tooling for transporting and storing boxed products according to claim 1, characterized in that... A transparent acrylic plate is bolted to the outside of the main frame to prevent users from taking out goods from the side.

9. A tooling for transporting and storing boxed products according to claim 5, characterized in that... The upper outlet (202), middle outlet (402) and lower outlet (302) are all equipped with baffles to prevent the product from sliding out and falling off directly.