Bathtub forming, overturning and conveying device

Abstract

The utility model provides an overturning and conveying device for bathtub forming. The overturning and conveying device comprises an X-direction moving track. A moving seat is slidably arranged on the X-direction moving track, clamping side plates are rotatably and symmetrically arranged on the moving seat, and a space for clamping a bathtub is formed between the two clamping side plates; a guide groove used for limiting rotation of the clamping side plate is further formed in the X-direction moving rail, an abutting block is arranged on the side, close to the guide groove, of the clamping side plate and comprises a first abutting column and a second abutting column which are arranged at intervals, an overturning block is arranged on the inner bottom wall of the guide groove, and the cross section of the overturning block is triangular. A containing notch is further formed in the upper portion of the overturning block. A lifting frame is arranged at one end of the X-direction moving track in a sliding mode, the lifting frame can move in the Z-axis direction, a bearing assembly is arranged on the lifting frame in a sliding mode, and a Y-direction moving track is arranged below the lifting frame. According to the bathtub carrying device, bathtub damage caused by collision or uneven stress in the carrying process is effectively reduced.

Description

Technical Field

[0001] This utility model relates to bathtub production equipment, specifically a bathtub forming and tilting conveyor device. Background Technology

[0002] In the current bathtub manufacturing industry, automated conveyor lines are typically used to complete the bathtub production process. For example, after the bathtub molding process, the newly formed bathtub needs to be transferred from the molding equipment to subsequent processing stations, such as sanding and spraying. During this process, the molding quality of the bathtub often needs to be inspected to ensure that the product meets standards. However, due to the large size and heavy weight of bathtubs, especially after the plastic has just been molded, its structure may be relatively fragile and its strength not high. This brings many inconveniences to the transfer and inspection of bathtubs.

[0003] Specifically, traditional bathtub transfer methods typically rely on robotic arms or manual handling. However, due to the size and fragility of bathtubs, they are prone to bumps and damage during transport, leading to increased product defect rates. Furthermore, to conduct comprehensive quality inspections of all surfaces of the bathtub, such as checking for surface defects and dimensional deviations, it is usually necessary to flip the bathtub. However, for newly formed bathtubs, flipping not only increases the difficulty of operation but also makes them highly susceptible to structural damage due to uneven stress. Utility Model Content

[0004] The purpose of this invention is to provide a bathtub forming and flipping conveying device to solve the problems existing in the prior art, such as easy damage during bathtub transfer, difficulty in flipping operation, and easy structural damage.

[0005] To achieve the above objectives, this utility model provides a bathtub forming and tilting conveying device, including an X-axis moving track;

[0006] A movable seat is slidably arranged on the X-axis moving track, and clamping side plates are rotatably and symmetrically arranged on the movable seat, forming a space for clamping the bathtub between the two clamping side plates;

[0007] The X-axis moving track is also provided with a guide groove for limiting the rotation of the clamping side plate. An abutment block is provided on the side of the clamping side plate near the guide groove. The abutment block includes a first abutment post and a second abutment post arranged at intervals. A flipping block is provided on the inner bottom wall of the guide groove. The cross-section of the flipping block is triangular. A receiving notch is also provided above the flipping block.

[0008] A lifting frame is slidably provided at one end of the X-axis moving track. The lifting frame can move along the Z-axis. A support component is slidably provided on the lifting frame. A Y-axis moving track is provided below the lifting frame.

[0009] Through the above structure, this utility model can realize the clamping, conveying, and flipping operations of a bathtub. The movable seat slides on the X-axis moving track, driving the clamping side plate to clamp the bathtub to the designated position. When it is necessary to flip the bathtub, the movable seat continues to move along the X-axis. First, the first abutting post contacts the inclined surface of the flipping block, causing the clamping side plate to start rotating. When it moves to the highest point, the first abutting post temporarily enters the receiving notch; then, the second abutting post abuts against the bottom edge of the flipping block, continuing to drive the clamping side plate to rotate. When it rotates to a certain angle, the first abutting post disengages from the receiving notch, finally completing the flipping of the bathtub. The guide groove limits the rotation angle of the clamping side plate, ensuring the stability and safety of the flipping process. The lifting frame and support assembly are used to transfer the bathtub from the X-axis moving track to the Y-axis moving track, realizing the conveying between different workstations.

[0010] Furthermore, according to the bathtub forming and flipping conveying device, the upper clamping block and the lower clamping block are movably provided on the clamping side plate;

[0011] A clamping space for securing the edge of the bathtub is formed between the upper clamping block and the lower clamping block.

[0012] Furthermore, an iron core is connected to one end of both the upper clamping block and the lower clamping block, an electromagnet is fixed on the clamping side plate, and an ejection spring is provided between the upper clamping block, the lower clamping block and the clamping side plate.

[0013] Furthermore, the supporting assembly includes a support plate fixedly connected to the lifting frame, a cylinder fixedly connected to the support plate, and a push plate connected to the movable end of the cylinder.

[0014] Furthermore, a synchronous belt is rotatably mounted on the X-axis moving track, and a first drive motor is fixedly mounted on the X-axis moving track. The first drive motor is connected to the synchronous belt for transmission, and the synchronous belt is fixedly connected to the moving seat.

[0015] Furthermore, the edges of the flipping block are rounded.

[0016] Furthermore, the Y-axis moving track includes multiple rotatable rollers, and a second drive motor is fixed on the Y-axis moving track, the second drive motor being connected to the rollers in a transmission connection.

[0017] The beneficial effects of this utility model are as follows:

[0018] This invention employs an automated conveying and tilting mechanism, replacing traditional manual handling or robotic arm operation. This reduces damage to the bathtub caused by bumps or uneven force during transport, especially when the plastic bathtub is newly molded and structurally fragile, thus better protecting product quality. Furthermore, the automated conveying and tilting process requires no manual intervention, enabling continuous and efficient transfer and tilting of the bathtub, shortening the production cycle and improving overall production efficiency.

[0019] The combination of the flipping block, the first abutment post, and the second abutment post enables the bathtub to flip smoothly and controllably, avoiding potential impacts and vibrations during the flipping process and further reducing the risk of damage to the bathtub. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is one of the three-dimensional structural schematic diagrams of an embodiment of the present utility model;

[0022] Figure 2 This is a second three-dimensional structural schematic diagram of an embodiment of the present utility model;

[0023] Figure 3 This is a cross-sectional view of the clamping side plate in one embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the flipping of the clamping side plate in one embodiment of the present invention.

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. X-axis moving track;

[0027] 11. Movable base; 111. Synchronous belt; 112. First drive motor;

[0028] 12. Clamp the side panel;

[0029] 121. Upper clamping block; 122. Lower clamping block; 123. Iron core; 124. Electromagnet; 125. Push-out spring;

[0030] 13. Guide groove; 131. Flipping block; 132. Accommodating notch;

[0031] 14. Abutting block; 141. First abutting post; 142. Second abutting post;

[0032] 15. Lifting frame; 151. Support plate; 152. Cylinder; 153. Push plate;

[0033] 16. Y-axis moving track; 161. Roller; 162. Second drive motor. Detailed Implementation

[0034] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product.

[0035] It will be understood by those skilled in the art that certain well-known structures and their descriptions may be omitted in the accompanying drawings. The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0036] like Figure 1-4 As shown, this utility model provides a bathtub forming and flipping conveying device, which mainly includes an X-axis moving track 1;

[0037] A movable seat 11 is slidably provided on the X-axis moving track 1, and clamping side plates 12 are rotatably and symmetrically provided on the movable seat 11, forming a space for clamping the bathtub between the two clamping side plates 12.

[0038] The X-axis moving track 1 is also provided with a guide groove 13 for limiting the rotation of the clamping side plate 12. The clamping side plate 12 is provided with an abutment block 14 on the side near the guide groove 13. The abutment block 14 includes a first abutment post 141 and a second abutment post 142 that are spaced apart. The inner bottom wall of the guide groove 13 is provided with a flipping block 131. The cross-section of the flipping block 131 is triangular. A receiving notch 132 is also provided above the flipping block 131.

[0039] A lifting frame 15 is slidably provided at one end of the X-axis moving track 1. The lifting frame 15 can move along the Z-axis direction. A support component is slidably provided on the lifting frame 15. A Y-axis moving track 16 is provided below the lifting frame 15.

[0040] In some embodiments, an upper clamping block 121 and a lower clamping block 122 are movably provided on the clamping side plate 12; a clamping space for fixing the edge of the bathtub is formed between the upper clamping block 121 and the lower clamping block 122.

[0041] In some embodiments, one end of the upper clamping block 121 and the lower clamping block 122 are both connected to an iron core 123, an electromagnet 124 is fixed on the clamping side plate 12, and an ejection spring 125 is provided between the upper clamping block 121 and the lower clamping block 122 and the clamping side plate 12.

[0042] In some embodiments, the supporting assembly includes a support plate 151 fixedly connected to the lifting frame 15, a cylinder 152 fixedly connected to the support plate 151, and a push plate 153 connected to the movable end of the cylinder 152.

[0043] In some embodiments, a synchronous belt 111 is rotatably provided on the X-axis moving track 1, and a first drive motor 112 is also fixed on the X-axis moving track 1. The first drive motor 112 is connected to the synchronous belt 111 for transmission, and the synchronous belt 111 is fixedly connected to the moving seat 11.

[0044] In some embodiments, the edges of the flip block 131 are provided with rounded corners.

[0045] In some embodiments, the Y-axis moving track 16 includes a plurality of rotatable rollers 161, and a second drive motor 162 is fixed on the Y-axis moving track 16, the second drive motor 162 being connected to the rollers 161 in a transmission manner.

[0046] The working principle of this utility model is as follows:

[0047] First, the formed bathtub is moved to the initial position of the device via the upstream conveyor line, located between the two clamping side plates 12. The control system disconnects the electromagnet 124, causing the upper clamping block 121 and the lower clamping block 122 to clamp the edge of the bathtub under the elastic force of the ejector spring 125.

[0048] Then the first drive motor 112 starts and drives the moving seat 11 along the X-direction moving track 1 via the synchronous belt 111 to transport the clamped bathtub to the position of the flipping block 131.

[0049] The movable seat 11 continues to move along the X direction. The first abutment post 141 contacts the inclined surface of the flipping block 131 and rises upward, causing the clamping side plate 12 to rotate, and the first abutment post 141 enters the receiving notch 132. Then, the second abutment post 142 contacts the bottom surface of the flipping block 131, further driving the clamping side plate 12 to rotate. After rotating a certain angle, the first abutment post 141 disengages from the receiving notch 132, finally completing the 180-degree flip of the bathtub.

[0050] After the flipping is complete, the first drive motor 112 continues to drive the moving seat 11 to transport the bathtub above the lifting frame 15. The lifting frame 15 rises to the initial position. Then, the electromagnet 124 on the clamping side plate 12 is energized, causing the upper clamping block 121 and the lower clamping block 122 to release the bathtub, so that the bathtub rests on the support plate 151. The lifting frame 15 begins to descend, and when it moves to the lowest point of its stroke, the cylinder 152 of the supporting component drives the push plate 153 to start, pushing the bathtub onto the roller 161 of the Y-axis moving track 16.

[0051] Finally, the second drive motor 162 starts, driving the roller 161 to rotate and transport the bathtub along the Y direction to the downstream testing station.

[0052] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A bathtub forming and inverting conveyor apparatus, characterized by, The X-direction moving track is provided with a moving base which is slidably arranged on the X-direction moving track. The moving base is provided with two clamping side plates which are symmetrically arranged on the moving base and are rotatable. The X-direction moving track is provided with a guide groove which is arranged on the X-direction moving track and is used to limit the rotation of the clamping side plates. The side of the clamping side plate which is close to the guide groove is provided with an abutting block which comprises a first abutting column and a second abutting column which are arranged at intervals.

2. A bathtub forming and inverting conveyor as claimed in claim 1, wherein, The inner bottom wall of the guide groove is provided with a turnover block which has a triangular cross section. The upper side of the turnover block is provided with a receiving gap.

3. A bathtub forming and inverting conveyor as claimed in claim 2, wherein, The X-direction moving track is provided with a lifting frame which is slidably arranged on one end of the X-direction moving track.

4. A bathtub forming and inverting conveyor as defined in claim 1, wherein, The lifting frame is movable along the Z-axis direction.

5. A bathtub forming and inverting conveyor as defined in claim 1 wherein, The lifting frame is provided with a supporting assembly which is slidably arranged on the lifting frame.

6. A bathtub forming and inverting conveyor as defined in claim 1, wherein, The Y-direction moving track is arranged below the lifting frame.

7. A bathtub forming and inverting conveyor as defined in claim 1 wherein, The clamping side plate is movably provided with an upper clamping block and a lower clamping block. The upper clamping block and the lower clamping block are connected with an iron core at one end. The clamping side plate is fixed with an electromagnet. The upper clamping block, the lower clamping block and the clamping side plate are provided with an ejection spring. The supporting assembly comprises a supporting plate which is fixedly connected with the lifting frame. The supporting plate is fixedly connected with a gas cylinder. The movable end of the gas cylinder is connected with a pushing plate. The X-direction moving track is rotatably provided with a synchronous belt. The X-direction moving track is fixedly provided with a first driving motor. The first driving motor is in transmission connection with the synchronous belt. The synchronous belt is fixedly connected with the moving base. The edge of the turnover block is provided with a round corner. The Y-direction moving track comprises a plurality of rotatable rollers. The Y-direction moving track is fixedly provided with a second driving motor. The second driving motor is in transmission connection with the rollers.

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