Die steel deformation monitoring device

Abstract

The utility model provides a die steel deformation monitoring device, which belongs to the technical field of die steel, and comprises a working box and a feeding assembly arranged on the outer wall of the working box, and the feeding assembly comprises a storage frame, a protective shell, a limiting frame, a lifting platform, a rotating plate, a constraint sliding rail, a clamping jaw, a traction cylinder and a driving assembly, and the storage rack is fixedly arranged at the center of the top of the inner wall of the working box. According to the feeding assembly, a clamping motor drives a two-way lead screw to control a clamping claw, in combination with the retraction action of a traction air cylinder, automatic taking, clamping and positioning of die steel from a conveying belt are achieved, manual intervention is reduced, a lifting air cylinder drives a lifting table to move vertically, an angle motor controls a rotating plate to rotate horizontally, and a constraint sliding rail is matched for guiding, so that a three-dimensional motion path is formed; the die steel is accurately fed into a heating area in the protective shell, the operation risk is reduced, the rotating plate and the protective shell are matched and closed to form a closed space, the temperature stability is effectively maintained, meanwhile, heat energy loss is avoided, and the energy efficiency ratio is increased.

Description

Technical Field

[0001] This utility model belongs to the field of mold steel technology, and specifically relates to a mold steel deformation monitoring device. Background Technology

[0002] Deformation of mold steel is mainly caused by heat treatment stress, machining residual stress, material anisotropy, and service thermal load, manifesting as warping, shrinkage, and twisting, leading to decreased precision, shortened lifespan, and increased costs. Control requires multi-dimensional collaboration: optimizing quenching processes (such as staged cooling) to reduce thermal stress; improving structural design (symmetry, pre-deformation compensation) to alleviate stress concentration; applying vibration failure and high-speed milling processes to reduce machining deformation; and combining intelligent monitoring (such as laser scanning) with adaptive compensation to achieve closed-loop control. Industry trends focus on the development of low-deformation materials (such as powder steel), digital twin prediction, and composite strengthening technologies, driving molds towards higher precision and longer lifespan, ultimately achieving micron-level deformation control.

[0003] In the deformation monitoring of mold steel, existing technologies have several significant shortcomings. First, current clamping devices struggle to stably hold mold steel, failing to effectively adapt to different sizes and shapes. This leads to loosening or displacement during movement, affecting monitoring accuracy. Second, existing technologies also have issues when transporting mold steel into the temperature-controlled protective shell. The lack of effective three-dimensional motion path planning makes precise positioning and transport difficult, causing positional deviations or collisions when the mold steel enters the protective shell. This not only increases the need for manual intervention but may also damage the mold steel, affecting the reliability of monitoring results. Furthermore, the temperature-controlled protective shells in existing technologies have insufficient sealing performance, failing to effectively maintain internal temperature stability, leading to heat loss and affecting the accuracy of deformation monitoring data. Additionally, due to the poor sealing of the protective shell, external environmental factors can easily interfere with the monitoring process, further reducing the reliability of the results. These problems make it difficult for existing technologies to meet the high precision and efficiency requirements of actual production in mold steel deformation monitoring, necessitating further improvement and optimization. Utility Model Content

[0004] The purpose of this invention is to provide a mold steel deformation monitoring device, which aims to solve the problems mentioned in the background art.

[0005] A mold steel deformation monitoring device, comprising,

[0006] Work box;

[0007] A feeding assembly is located on the outer wall of the work box. The feeding assembly includes a storage rack, a protective shell, a limiting frame, a lifting platform, a rotating plate, a constraint slide rail, clamping claws, a traction cylinder, and a drive assembly. The storage rack is fixedly located at the top center of the inner wall of the work box. The protective shell is fixedly located at a slot in the inner wall of the storage rack using bolts and nuts. The limiting frame is fixedly located on both sides of the top of the inner wall of the work box. The lifting platform is slidably embedded in the slot in the inner wall of the limiting frame. The rotating plate is rotatably embedded in the inner wall of the lifting platform. The constraint slide rail is fixedly located on the outer wall of the output end of the traction cylinder. The clamping claws are slidably embedded in the inner wall of the constraint slide rail. The traction cylinder is fixedly located at the top center of the outer wall of the rotating plate. The drive assembly is located on the inner wall of the work box.

[0008] Furthermore, the drive assembly includes a lifting cylinder, an angle motor, a clamping motor, and a bidirectional lead screw. The clamping motor is fixedly mounted on the outer wall of one end of the constraint slide rail, and the bidirectional lead screw is fixedly mounted on the outer wall of the output end of the clamping motor.

[0009] Furthermore, one end of the bidirectional lead screw is threaded to the inner wall of the clamping claw, the angle motor is fixedly installed on the outer wall of the lifting platform, the lifting cylinder is fixedly installed on both sides of the top of the inner wall of the work box, and the output end of the lifting cylinder is fixedly installed on the outer wall of the lifting platform.

[0010] Furthermore, the output end of the angle motor is fixedly located at the center of one side of the outer wall of the rotating plate.

[0011] Furthermore, the outer wall of the work box is hinged with a cabinet door, and the inner wall of the work box is embedded with a conveyor belt.

[0012] Furthermore, the inner wall of the protective shell is embedded with a heat insulation layer, and the heat insulation layer matches the rotating plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The feeding assembly, driven by a clamping motor and controlled by a bidirectional lead screw, controls the clamping jaws. Combined with the retraction action of the traction cylinder, it achieves automatic material picking, clamping, and positioning of the mold steel from the conveyor belt, reducing manual intervention. The lifting cylinder drives the lifting platform to move vertically, while the angle motor controls the horizontal rotation of the rotating plate. With the help of the constraint slide rail guide, a three-dimensional motion path is formed, accurately feeding the mold steel into the heating area inside the protective shell, reducing operational risks. The protective shell has an internal insulation layer and heating wire to ensure that the mold steel is heated evenly under different temperature conditions, reducing external interference and improving the accuracy of deformation monitoring data. The rotating plate and the protective shell match and close to form a closed space, effectively maintaining temperature stability while preventing heat loss and improving energy efficiency. The threaded connection design of the bidirectional lead screw and the clamping jaws supports stepless adjustment of the clamping distance to adapt to the clamping needs of mold steel of different sizes and avoid workpiece damage. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a perspective view of the present utility model;

[0017] Figure 2 This is a perspective view of the protective shell of this utility model;

[0018] Figure 3 This is a perspective view of the insulation layer of this utility model;

[0019] Figure 4 This is a perspective view of the clamping claw of this utility model;

[0020] Figure 5 This is a perspective view of the lifting platform of this utility model.

[0021] In the diagram: 1. Work box; 2. Storage rack; 3. Protective shell; 4. Limiting frame; 5. Lifting platform; 6. Rotating plate; 7. Lifting cylinder; 8. Constraint slide rail; 9. Angle motor; 10. Clamping motor; 11. Two-way lead screw; 12. Clamping claw; 13. Traction cylinder; 101. Cabinet door; 102. Conveyor belt; 301. Insulation layer. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Please see Figure 1-5 The technical solution provided in this embodiment is as follows:

[0026] A mold steel deformation monitoring device, comprising,

[0027] Workbox 1;

[0028] The feeding assembly is located on the outer wall of the work box 1. The feeding assembly includes a storage rack 2, a protective shell 3, a limiting frame 4, a lifting platform 5, a rotating plate 6, a constraint slide rail 8, a clamping claw 12, a traction cylinder 13, and a drive assembly. The storage rack 2 is fixedly installed at the top center of the inner wall of the work box 1. The protective shell 3 is fixedly installed at the slot in the inner wall of the storage rack 2 by bolts and nuts. The limiting frame 4 is fixedly installed on both sides of the top of the inner wall of the work box 1. The lifting platform 5 is slidably embedded in the slot in the inner wall of the limiting frame 4. The rotating plate 6 is rotatably embedded in the inner wall of the lifting platform 5. The constraint slide rail 8 is fixedly installed on the outer wall of the output end of the traction cylinder 13. The clamping claw 12 is slidably embedded in the inner wall of the constraint slide rail 8. The traction cylinder 13 is fixedly installed at the top center of the outer wall of the rotating plate 6. The drive assembly is located on the inner wall of the work box 1.

[0029] In a specific embodiment of this utility model, the feeding assembly, driven by the clamping motor 10, controls the clamping claws 12 via the bidirectional lead screw 11. Combined with the retraction action of the traction cylinder 13, it realizes the automatic picking, clamping, and positioning of the mold steel from the conveyor belt 102, reducing manual intervention. The lifting cylinder 7 drives the lifting platform 5 to move vertically, and the angle motor 9 controls the rotating plate 6 to rotate horizontally. With the guidance of the constraint slide rail 8, a three-dimensional motion path is formed, accurately feeding the mold steel into the heating area inside the protective shell 3, reducing operational risks. The protective shell 3 has a built-in insulation layer 301 and heating wire to ensure that the mold steel is heated evenly under different temperature conditions, reducing external interference and improving the accuracy of deformation monitoring data. The rotating plate 6 and the protective shell 3 are matched and closed to form a closed space, effectively maintaining temperature stability and preventing heat loss, thus improving energy efficiency. The threaded connection design of the bidirectional lead screw 11 and the clamping claws 12 supports stepless adjustment of the clamping distance, adapting to the clamping needs of mold steel of different sizes and avoiding workpiece damage.

[0030] Specifically, the drive assembly includes a lifting cylinder 7, an angle motor 9, a clamping motor 10, and a bidirectional lead screw 11. The clamping motor 10 is fixedly mounted on the outer wall of one end of the constraint slide rail 8, and the bidirectional lead screw 11 is fixedly mounted on the outer wall of the output end of the clamping motor 10.

[0031] In a specific embodiment of this utility model, the bidirectional lead screw 11 is fixedly disposed on the outer wall of the output end of the clamping motor 10, which can ensure stable driving of the bidirectional lead screw 11.

[0032] Specifically, one end of the bidirectional lead screw 11 is threaded to the inner wall of the clamping claw 12, the angle motor 9 is fixedly installed on the outer wall of the lifting platform 5, the lifting cylinder 7 is fixedly installed on both sides of the top of the inner wall of the work box 1, and the output end of the lifting cylinder 7 is fixedly installed on the outer wall of the lifting platform 5.

[0033] In a specific embodiment of this utility model, the output end of the lifting cylinder 7 is fixedly installed on the outer wall of the lifting platform 5, which can ensure its stable driving of the lifting platform 5.

[0034] Specifically, the output end of the angle motor 9 is fixedly located at the center of one side of the outer wall of the rotating plate 6.

[0035] In a specific embodiment of this utility model, the output end of the angle motor 9 is fixedly located at the center of one side of the outer wall of the rotating plate 6, which can ensure the stable driving of the rotating plate 6. The angle motor 9 also has a braking and locking function to prevent the rotating plate 6 from spinning due to instability.

[0036] Specifically, the outer wall of the work box 1 is hinged with a cabinet door 101, and the inner wall of the work box 1 is embedded with a conveyor belt 102.

[0037] In a specific embodiment of this utility model, a conveyor belt 102 is embedded in the inner wall of the work box 1, which can ensure the stable transportation of mold steel.

[0038] Specifically, the inner wall of the protective shell 3 is embedded with an insulation layer 301, and the insulation layer 301 is matched with the rotating plate 6.

[0039] In a specific embodiment of this utility model, the insulation layer 301 and the rotating plate 6 are matched to prevent heat loss.

[0040] Working principle:

[0041] The mold steel is conveyed to the predetermined picking position via the conveyor belt 102 embedded in the inner wall of the work box 1, ensuring a continuous and stable supply of workpieces. The clamping motor 10 drives the bidirectional lead screw 11 to rotate, causing the two clamping jaws 12 to move synchronously inward or outward along the constraint slide rail 8, adaptively adjusting the clamping distance to precisely match the size of the mold steel. The clamping jaws 12 close, firmly clamping the mold steel to prevent the workpiece from sliding or shifting. The output end of the traction cylinder 13 retracts, causing the constraint slide rail 8 and clamping jaws 12 to retract to the surface of the rotating plate 6, ensuring that the mold steel is removed from the conveyor belt 102 and initially positioned. The lifting cylinder 7 drives the lifting platform 5 to rise or fall vertically along the slide groove of the limit frame 4, adjusting the height of the mold steel, avoiding obstacles and entering the docking path of the protective shell 3. The angle motor 9 starts, driving the rotating plate 6 to rotate horizontally around the central axis of the lifting platform 5, transferring the mold steel to directly below the protective shell 3. The angle motor 9 has a built-in braking function to ensure that the rotating plate 6 stands upright after reaching the target angle. The rotating plate 6 is locked to prevent inertial deviation. The heat insulation layer 301 of the protective shell 3 is matched and docked to form a sealed heating cavity, which isolates the external environment from interference. The heating wire embedded in the protective shell 3 is activated. Through the heat insulation effect of the heat insulation layer 301, the mold steel is uniformly heated at the set temperature to simulate the actual working conditions. During the heating process, the heat insulation layer 301 continuously reduces heat loss to ensure the temperature inside the cavity is stable, providing a reliable thermal environment for deformation monitoring. External sensors (such as laser displacement sensors, strain gauges, etc.) collect deformation data of the mold steel in the heating state in real time through the observation window of the working box 1 or the built-in probe. After the monitoring is completed, the angle motor 9 drives the rotating plate 6 to rotate in the opposite direction, the lifting cylinder 7 controls the lifting platform 5 to descend to the initial height, the clamping motor 10 drives the bidirectional lead screw 11 to reverse, the clamping claw 12 releases the mold steel, and the traction cylinder 13 pushes out the constraint slide rail 8 to put the workpiece back on the conveyor belt 102 or remove it from the working box 1.

[0042] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A deformation monitoring device for mold steel, characterized in that, include, Workbox (1); A feeding assembly is located on the outer wall of the work box (1), wherein: the feeding assembly includes a storage rack (2), a protective shell (3), a limiting frame (4), a lifting platform (5), a rotating plate (6), a constraint slide rail (8), a clamping claw (12), a traction cylinder (13), and a drive assembly. The storage rack (2) is fixedly installed at the top center of the inner wall of the work box (1). The protective shell (3) is fixedly installed at the slotted part of the inner wall of the storage rack (2) by bolts and nuts. The limiting frame (4) is fixedly installed at the outer wall of the work box (1). On both sides of the top of the inner wall of the working box (1), the lifting platform (5) is slidably embedded in the slot of the inner wall of the limiting frame (4), the rotating plate (6) is rotatably embedded in the inner wall of the lifting platform (5), the constraint slide rail (8) is fixedly set on the outer wall of the output end of the traction cylinder (13), the clamping claw (12) is slidably embedded in the inner wall of the constraint slide rail (8), the traction cylinder (13) is fixedly set at the center of the top of the outer wall of the rotating plate (6), and the driving component is set on the inner wall of the working box (1).

2. The mold steel deformation monitoring device according to claim 1, characterized in that, The drive assembly includes a lifting cylinder (7), an angle motor (9), a clamping motor (10), and a bidirectional lead screw (11). The clamping motor (10) is fixedly installed on the outer wall of one end of the constraint slide rail (8), and the bidirectional lead screw (11) is fixedly installed on the outer wall of the output end of the clamping motor (10).

3. The mold steel deformation monitoring device according to claim 2, characterized in that, One end of the bidirectional lead screw (11) is threaded to the inner wall of the clamping claw (12), the angle motor (9) is fixedly installed on the outer wall of the lifting platform (5), the lifting cylinder (7) is fixedly installed on both sides of the top of the inner wall of the work box (1), and the output end of the lifting cylinder (7) is fixedly installed on the outer wall of the lifting platform (5).

4. The mold steel deformation monitoring device according to claim 3, characterized in that, The output end of the angle motor (9) is fixedly located at the center of one side of the outer wall of the rotating plate (6).

5. The mold steel deformation monitoring device according to claim 4, characterized in that, The outer wall of the work box (1) is hinged with a cabinet door (101), and the inner wall of the work box (1) is embedded with a conveyor belt (102).

6. The mold steel deformation monitoring device according to claim 5, characterized in that, The inner wall of the protective shell (3) is provided with a heat insulation layer (301), and the heat insulation layer (301) matches the rotating plate (6).

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