Material-gas separation system of movable grain elevator

Abstract

The utility model discloses a movable grain elevator material-gas separation system which comprises a grain suction structure, the grain suction structure comprises a grain suction tank and a suction pipe, a guide plate and an impeller are arranged in the suction pipe, a valve push rod in the pipe wall is connected with a cone valve, the valve push rod is movably connected with a valve seat through a spring rod, and an air entraining pipeline is communicated with an air entraining channel and a lifting channel in the grain suction tank. A piston rod in the lifting air passage is fixed with the filter; and an air cone below the filter is inserted into an air passage plate through hole. The system can automatically adjust the working mode according to the grain pumping speed, during fast grain pumping, the grain elevator pumps grains at a full power and a high speed, and the grain pumping efficiency is guaranteed; during low-speed grain pumping, the impeller is low in rotating speed, small in single-time air inlet amount and small in air pressure, the piston rod is pushed to compress the air pressure spring to move downwards, air is exhausted when the air pressure spring reaches the air outlet channel, the piston rod is reset, the filter is driven to move, reverse blowing cleaning of the filter is achieved, frequent shutdown caused by the fact that the filter is blocked by smoke dust is avoided, and the working efficiency of the grain elevator is improved; and stable operation of the system is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to grain logistics equipment technical field, concretely is a mobile suction grain machine material gas separation system. BACKGROUND

[0002] Under the background of accelerating agricultural modernization process, the grain industry scale continues to expand, and the efficient transportation and loading of grain become the key problem to be solved, the traditional manual carrying mode not only consumes a lot of manpower and time, is inefficient, but also is easy to cause grain loss, with the rapid development of science and technology, mechanical automation technology gradually penetrates into each industry, and the grain conveying field is not exceptional, the suction grain machine is born under the dual driving of such era demand and technological progress, it utilizes aerodynamics principle, generates strong airflow through the fan, rapidly sucks and conveys grain to the designated place, greatly improves the grain conveying efficiency, reduces the labor intensity, reduces the loss of grain in the transportation process, and provides strong support for the large-scale and modernization development of grain industry.

[0003] At present, the suction grain machine will produce a large amount of smoke dust during operation, in order to maintain the continuous and efficient filtration of the filter, frequent shutdown is necessary, and the filter is cleaned by the help of the back flushing system to remove the adsorbed smoke dust, and due to the large amount of smoke dust, the operation process will consume a lot of time, and seriously affect the working efficiency of the suction grain machine.

[0004] Therefore, the utility model provides a mobile suction grain machine material gas separation system to solve the above problems. Utility model content

[0005] In view of the deficiency of prior art, the utility model provides a mobile suction grain machine material gas separation system, which solves the above problems.

[0006] In order to achieve the above object, the utility model discloses a mobile grain suction machine material gas separation system, including the grain suction structure, the grain suction structure includes the grain suction jar, one side of the grain suction jar is integrally provided with the suction pipe, the inside fixed setting of suction pipe is provided with three guide plates, and the rotatory setting of two guide plates of same side between them is provided with the impeller, the inside sliding of the pipe wall of suction pipe is provided with at least one valve push rod of sliding contact with the impeller on the one side of impeller, the other end of valve push rod is inserted into the transverse pipe of gas guide pipeline from the inside sliding of suction pipe, and is fixed with the cone valve in the transverse pipe of gas guide pipeline, the tip of cone valve is fixed with valve push rod, and valve push rod cooperates at least one spring rod and is movably connected with valve seat, the lower end of gas guide pipeline is inserted into the inside of suction pipe and is communicated with the lower end of gas guide airway of being set up in the inside of suction tank wall board, the upper end of gas guide airway is communicated with the lifting airway of being set up in the inside of suction tank wall board, the inside sliding seal of lifting airway is provided with piston rod, and the lower end of piston rod is fixed with filter of sliding seal in the inside of suction tank, the lower surface of filter is fixed with gas cone in the position of the center of circle, and gas cone is inserted into the circular truncated cone shaped through hole of the center of circle of airway board and is set up.

[0007] Preferably, the upper and lower ends of the grain suction tank are respectively provided with an air outlet and a grain discharge port, the side wall of the grain suction tank is communicated with the lower end of the suction pipe by opening a through hole at the position close to the grain discharge port, and the upper side of the side surface of the suction pipe is provided with a grain suction port.

[0008] Preferably, the inside of the suction pipe is provided with a baffle for guiding the grain and airflow on the upper side of the space where the impeller is located.

[0009] Preferably, one end of the valve push rod is inserted into the space where the impeller is located, and the insertion end of the valve push rod is provided in a hemispherical shape and is in sliding contact with the blade of the impeller through the hemispherical end.

[0010] Preferably, the valve push rod is sealingly slid along the pipe wall of the gas guide pipeline, and the inside of the valve push rod is provided with tree-shaped air holes.

[0011] Preferably, the valve seat is fixedly arranged in the transverse pipe of the gas guide pipeline, and the inside of the valve seat is provided with conical valve holes of the same shape as the spring rods and arranged at opposite angles.

[0012] Preferably, the pipe wall surface of the lifting airway is provided with an air outlet that penetrates the grain suction tank at a specified height and is opened to the front and back sides of the gas guide airway, and the lower part of the pipe wall of the lifting airway is provided with a sliding groove that is communicated with the inside of the grain suction tank at a specified height.

[0013] Preferably, the lower end of the piston rod is fixed below the side surface of the filter, the lower end of the piston rod is fixedly connected with an air pressure spring, and the lower end of the air pressure spring is fixed with the lower pipe wall of the lifting airway.

[0014] Beneficial effects

[0015] The utility model provides a mobile suction grain machine material gas separation system.

[0016] The mobile suction grain machine material gas separation system, through the setting of the suction grain structure, when fast grain suction, the impeller rotates fast, continuously pushes the valve push rod, makes the cone valve and the valve seat continuously separate, the gas in the lifting air channel continuously pushes the piston rod, makes the air outlet air channel always open, the filter is in the lowest position, drives the air cone to pass through the air channel plate, makes the suction grain machine be in the full power grain suction state, guarantees the grain suction efficiency, when slow grain suction, the impeller rotates slowly, the single intake volume is small, the gas pressure is small, the piston rod compression gas pressure spring moves down, the gas is discharged when reaching the air outlet air channel, subsequently the piston rod resets and blocks, this process drives the filter to move, extrudes the gas in the suction grain tank, realizes the back flushing cleaning of the filter, ensures the stable operation of the system, avoids frequent shutdown cleaning due to the filter blockage of smoke dust, saves time, improves the work efficiency of the suction grain machine. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the external structure perspective drawing of the utility model;

[0018] Figure 2 It is the section of the utility model Figure 1 ;

[0019] Figure 3 It is the section of the utility model Figure 2 ;

[0020] Figure 4 It is the suction grain tank section view of the utility model;

[0021] Figure 5 It is the A place enlarged view of the utility model Figure 3

[0022] In the drawing: 1, suction grain structure;11, suction grain tank;111, air outlet;112, unload grain mouth;113, air channel plate;12, suction pipe;121, suction grain mouth;122, guide plate;123, impeller;1231, valve push rod;1232, cone valve;1233, valve seat;1234, spring rod;124, gas guiding pipeline;1241, gas guiding air channel;1242, air outlet air channel;1243, lifting air channel;13, filter;131, air cone;132, piston rod;1321, gas pressure spring. DETAILED DESCRIPTION

[0023] ​Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0024] Please refer to Figures 1-5The utility model provides a mobile grain suction machine material gas separation system, including suction structure 1, and suction structure 1 includes suction tank 11, and the upper and lower ends of suction tank 11 are provided with gas outlet 111 and unloading port 112 respectively, and one side of suction tank 11 is integrally provided with suction pipe 12, and the side wall of suction tank 11 is communicated with the lower end of suction pipe 12 by opening through -hole near unloading port 112, and the upper side of the side of suction pipe 12 is provided with suction port 121 connected with the grain extraction equipment, and the inside of suction pipe 12 is fixedly provided with three inclined slope guide plates 122 for guiding grain and airflow on the upside of the through -hole communicated with suction tank 11, and the lower part in the inside of suction pipe 12 is divided into C by three guide plates 122, and the impeller 123 is rotatably arranged between two guide plates 122 on the same side, and the inside of suction pipe 12 is provided with the baffle for guiding grain and airflow on the upside of the space where the impeller 123 is located, and at least one valve push rod 1231 is slidably inserted in the inside of suction pipe 12 on the side of the impeller 123, one end of valve push rod 1231 is inserted into the space where the impeller 123 is located, the inserted end of valve push rod 1231 is provided with semisphere, and the semisphere end is slidably contacted with the blade of impeller 123, the other end of valve push rod 1231 is slidably inserted into the transverse pipe of air guide pipeline 124 from the inside of suction pipe 12, and is fixed with taper valve 1232 in the transverse pipe of air guide pipeline 124, taper valve 1232 is gyroscopic, and the tip is fixed with valve push rod 1231, valve push rod 1231 is slidably sealed along the pipe wall of air guide pipeline 124, the inside of valve push rod 1231 is provided with tree -shaped air hole, and valve push rod 1231 is movably connected with valve seat 1233 by cooperating with at least one spring rod 1234 arranged in the form of annular array along the axis, valve seat 1233 is fixedly arranged in the inside of the transverse pipe of air guide pipeline 124, the inside of valve seat 1233 is provided with taper valve hole arranged at the opposite angle and being same with spring rod 1234, air guide pipeline 124 is Z-shaped pipeline, the upper end is connected with air pump inlet equipment, and the lower end is inserted into the inside of suction pipe 12 and communicated with the lower end of air guide air channel 1241 arranged in the inside of the wall plate of suction tank 11, air guide air channel 1241 is arranged in the same position and same number with air guide pipeline 124, and is communicated after converging at the upper end and is expanded and circumvents downwards, and is communicated with lifting air channel 1243 arranged in the inside of the wall plate of suction tank 11 after expanding and circumventing, the pipe wall surface of lifting air channel 1243 is provided with exhaust air channel 1242 penetrating through suction tank 11 at the specified height and bypassing air guide air channel 1241, and the lower part of the pipe wall of lifting air channel 1243 is provided with the slide groove of the specified height communicated with the inside of suction tank 11, piston rod 132 is slidably arranged in the inside of lifting air channel 1243, the lower end of piston rod 132 is fixed with filter 13 by the slide groove communicated with the inside of suction tank 11 and slidably sealed in the inside of suction tank 11, the lower end of piston rod 132 is fixed on the lower side of the side of filter 13, and air pressure spring 1321 is fixedly connected with the lower end of piston rod 132,And the lower end of the air pressure spring 1321 is fixed with the lower tube wall of the lifting air duct 1243, the air cone 131 is fixed at the center position of the lower surface of the filter 13, and the air cone 131 is inserted into the circular truncated hole in the center position of the air duct plate 113, and there is a gap between the initial air duct plate 113 and the air cone 131, and the rear side of the grain suction tank 11 is provided with a dust removal port for cleaning the surface dust of the air duct plate 113.

[0025] In operation, the grain suction machine is moved to a suitable position, and the grain is sucked into the suction pipe 12 through the grain suction port 121 in cooperation with the external equipment. Under the guidance of the guide plate 122, the grain drives the impeller 123 to rotate, and the suction speed is positively related to the rotation speed of the impeller. The rotation of the impeller 123 drives the valve push rod 1231, which drives the cone valve 1232 to stretch the spring rod 1234, so that the air guide pipeline 124 is connected. The external air pump equipment blows air into the air guide duct 1241. The gas pushes the piston rod 132 to move downward. When the grain is slowly sucked, the rotation speed of the impeller 123 is slow, the single air intake is small, the gas pressure is small, the piston rod 132 is compressed by the air pressure spring 1321 to move downward, and the gas is discharged when it reaches the air outlet duct 1242. Subsequently, the piston rod 132 resets to block. This process drives the filter 13 to move, extrudes the gas in the grain suction tank 11, realizes the back blowing cleaning of the filter 13, and ensures the filtering effect. The dust falls to the air duct plate 113 and is cleaned through the dust removal port. When the grain is quickly sucked, the rotation speed of the impeller 123 is fast, the cone valve 1232 is continuously separated from the valve seat 1233, the gas continuously pushes the piston rod 132, the air outlet duct 1242 is always open, the filter 13 is at the lowest position, and the air cone 131 penetrates the air duct plate 113, so that the grain suction machine is in full power high-speed grain suction state.

[0026] In summary, through the setting of the grain suction structure 1, when the grain is quickly sucked, the rotation speed of the impeller 123 is fast, the valve push rod 1231 is continuously pushed, the cone valve 1232 is continuously separated from the valve seat 1233, the gas in the lifting air duct 1243 continuously pushes the piston rod 132, the air outlet duct 1242 is always open, the filter 13 is at the lowest position, the air cone 131 penetrates the air duct plate 113, and the grain suction machine is in full power grain suction state, which ensures the grain suction efficiency; when the grain is slowly sucked, the rotation speed of the impeller 123 is slow, the single air intake is small, the gas pressure is small, the piston rod 132 is compressed by the air pressure spring 1321 to move downward, and the gas is discharged when it reaches the air outlet duct 1242. Subsequently, the piston rod 132 resets to block. This process drives the filter 13 to move, extrudes the gas in the grain suction tank 11, realizes the back blowing cleaning of the filter 13, and ensures the stable operation of the system, avoids frequent shutdown and cleaning due to smoke dust blocking the filter 13, saves time, and improves the working efficiency of the grain suction machine.

[0027] Meanwhile, the contents not described in detail in the specification are all prior art known to those skilled in the art.

[0028] Working principle: when working, first move the grain suction machine to the appropriate position, then cooperate with the external grain pumping equipment, the grain is pumped into the suction pipe 12 through the grain suction port 121, and the grain and gas entering the suction pipe 12 will change the direction of movement under the guidance of the inclined guide plate 122, thereby driving the impeller 123 to rotate, at this time, the speed of the suction grain and airflow is positively related to the rotating speed of the impeller 123, the faster the speed, the faster the impeller 123 rotates, the rotating impeller 123 pushes the valve push rod 1231 with the blade, one end of the valve push rod 1231 inserted into the space where the impeller 123 is located is semispherical, which makes the sliding contact between the valve push rod 1231 and the impeller 123 blade more smooth, after the valve push rod 1231 is pushed, the other end pushes the cone valve 1232 to stretch the spring rod 1234 along the wall of the air guide pipeline 124, so that it moves away from the valve seat 1233, with the cone valve 1232 and the valve seat 1233 gradually moving away, the inside of the air guide pipeline 124 is temporarily connected at this time, the external air pump equipment connected with the upper end of the air guide pipeline 124 starts to work, and the air is pumped into the air guide air duct 1241 through the air guide pipeline 124, and the air reaches the lifting air duct 1243, pushing the piston rod 132 to move down, if it is in the slow grain pumping state, the gas pressure entering the lifting air duct 1243 is relatively small (because the rotating speed of the impeller 123 is relatively slow, the valve push rod 1231 and the cone valve 1232 will only make the cone valve 1232 and the valve seat 1233 separate for a short time, so the amount of gas entering the lifting air duct 1243 at a time is small), which will gradually push the piston rod 132 to compress the air pressure spring 1321 to move down, when the piston rod 132 moves to the position of the air outlet air duct 1242, the gas is discharged from the air outlet air duct 1242, and then, under the reset action of the air pressure spring 1321, the piston rod 132 moves upward to reset, resealing the air outlet air duct 1242, in this process, the upward and downward movement of the piston rod 132 drives the filter 13 to move synchronously, and the filter 13 is pressed under the rapid reset action of the air pressure spring 1321, the gas above the inside of the grain suction tank 11 is extruded, the dust adsorbed on the filter 13 is blown off in the opposite direction, which will fall on the surface of the air duct plate 113, and the dust falling on the surface of the air duct plate 113 can be cleaned through the dust removal port at the rear of the side of the grain suction tank 11, in the slow grain pumping process, the blowback cleaning process continues, ensuring the filtering effect of the filter 13;

[0029] If it is fast grain extraction, the rotating speed of the impeller 123 is faster, the impeller 123 continuously pushes the valve push rod 1231, the conical valve 1232 is continuously separated from the valve seat 1233, then the gas entering the lifting air duct 1243 continuously pushes the piston rod 132, the gas outlet air duct 1242 is in a normally open state, and the filter 13 is always in the lowest position under the driving of the piston rod 132, then the filter 13 synchronously drives the air cone 131 to move downward, the downward air cone 131 penetrates the air duct plate 113, the air duct plate 113 is fully opened, then the grain suction machine is in the full power grain extraction state, and the high-speed grain extraction operation is carried out.

[0030] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or device.

[0031] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A mobile grain suction machine material gas separation system, comprising a grain suction structure (1), the grain suction structure (1) comprising a grain suction tank (11), one side of the grain suction tank (11) being integrally provided with a suction pipe (12), characterized in that: The inside of the suction pipe (12) is fixedly provided with three guide plates (122), and a vane wheel (123) is rotatably arranged between two guide plates (122) on the same side. At least one valve push rod (1231) in sliding contact with the vane wheel (123) is slidingly inserted into the vane wheel (123) on one side of the vane wheel (123) in the pipe wall of the suction pipe (12). The other end of the valve push rod (1231) is slidingly and sealingly inserted into the transverse pipe of the air guide pipeline (124) from the inside of the suction pipe (12), and is fixed in the transverse pipe of the air guide pipeline (124). The tip of the conical valve (1232) is fixed to the valve push rod (1231), and the valve push rod (1231) is movably connected to the valve seat (1233) with at least one spring rod (1234). The lower end of the air guide pipeline (124) penetrates into the inside of the suction pipe (12) and communicates with the lower end of the air guide airway (1241) opened in the wall plate inside the grain suction tank (11). The upper end of the air guide airway (1241) communicates with the lifting airway (1243) opened in the wall plate inside the grain suction tank (11). The inside of the lifting airway (1243) is slidingly and sealingly provided with a piston rod (132), and the lower end of the piston rod (132) is fixed to the filter (13) slidingly and sealingly in the inside of the grain suction tank (11). The center of the lower surface of the filter (13) is fixedly provided with a gas cone (131), and the gas cone (131) is penetratingly arranged in the circular truncated hole opened in the center of the airway plate (113).

2. The mobile grain vacuum according to claim 1, wherein: The upper and lower ends of the grain suction tank (11) are respectively provided with an air outlet (111) and a grain discharge port (112). The side wall of the grain suction tank (11) is communicated with the lower end of the suction pipe (12) by opening a through hole near the grain discharge port (112). The upper side of the side surface of the suction pipe (12) is provided with a grain suction port (121).

3. The mobile grain vacuum according to claim 1, wherein: The inside of the suction pipe (12) is provided with a baffle on the upper side of the space where the vane wheel (123) is located, which guides the grain and airflow.

4. The mobile grain vacuum according to claim 1, wherein: One end of the valve push rod (1231) is inserted into the space where the vane wheel (123) is located, and the inserted end of the valve push rod (1231) is hemispherical, and the hemispherical end is in sliding contact with the blade of the vane wheel (123).

5. The mobile grain vacuum according to claim 1, wherein: The valve push rod (1231) sealingly slides along the pipe wall of the air guide pipeline (124), and the inside of the valve push rod (1231) is provided with tree-shaped air holes.

6. The mobile grain vacuum according to claim 1, wherein: The valve seat (1233) is fixedly arranged in the transverse pipe of the air guide pipeline (124), and the inside of the valve seat (1233) is provided with conical valve holes of the same shape as the spring rod (1234) and arranged at opposite angles.

7. The mobile grain vacuum according to claim 1, wherein: The pipe wall surface of the lifting airway (1243) is provided with an air outlet (1242) penetrating the grain suction tank (11) at a specified height from front to back side around the air guide airway (1241), and the lower side of the pipe wall of the lifting airway (1243) is provided with a specified height sliding groove communicating with the inside of the grain suction tank (11).

8. The mobile grain vacuum according to claim 1, wherein: The lower end of the piston rod (132) is fixed below the side of the filter (13), and the lower end of the piston rod (132) is fixedly connected with the air pressure spring (1321), and the lower end of the air pressure spring (1321) is fixed with the lower pipe wall of the lifting air duct (1243).

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