Winding device for gray fabric textile fabric processing

Abstract

The utility model provides a winding device for gray fabric textile fabric processing, and belongs to the technical field of textiles. The problems that an existing winding device does not have a dust removal function, and neatness of gray fabric and flatness of gray fabric winding can be affected due to the fact that tiny spinning line segments, fiber chippings and other impurities remain on the surface of the gray fabric are solved. The winding device for gray fabric textile fabric processing is characterized by comprising a rack, a winding mechanism and a dust removal mechanism, and the winding mechanism and the dust removal mechanism are arranged on the rack. The device has the advantages that automatic winding can be achieved, grey cloth is cleaned before winding, impurities on the surface of the grey cloth are removed, the cleanliness of the grey cloth and the winding flatness are guaranteed, the impurities can be collected in the dust collection box and are convenient to clean, in addition, the height of the lower dust removal cover can be adjusted, the device can adapt to grey cloth of different thicknesses, and the production efficiency is improved. Grey cloth can be conveniently installed in the device in the work preparation stage, flexibility is high, and operation is convenient and fast.

Description

Technical Field

[0001] This utility model belongs to the field of textile technology and relates to a winding device for processing grey fabric textiles. Background Technology

[0002] Greige fabric is a type of textile fabric, referring to undyed cotton fabric used for printing and dyeing. In industry, greige fabric generally refers to raw fabric, or laminated greige fabric, greige fabric, etc.

[0003] During the production and processing of greige fabric, a winding device is generally used to wind the fabric for packaging, storage and transportation. However, the surface of the processed greige fabric may have small textile threads, fiber fragments and other impurities. These impurities will affect the cleanliness of the fabric itself and the flatness of the winding, and may also have an adverse effect on subsequent use and processing. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a winding device for processing grey fabric textiles with dust removal function.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A winding device for processing grey fabric textiles is characterized by comprising a base, a winding mechanism, and a dust removal mechanism. The winding mechanism and the dust removal mechanism are arranged on the base. The winding mechanism includes a winding roller and a motor, with the motor being drivenly connected to the winding roller. Conveying roller assemblies are provided on both sides of the dust removal mechanism. The dust removal mechanism includes an upper dust removal hood, a lower dust removal hood, an upper dust removal brush, a lower dust removal brush, an exhaust fan, and a dust collection box. The upper and lower dust removal hoods are symmetrically arranged vertically and are separated by a distance between them. The upper dust removal brush is located inside the upper dust removal hood, and the lower dust removal brush is located inside the lower dust removal hood. The upper and lower dust removal brushes are symmetrical and their bristles are adjacent. The exhaust fan is connected to the dust collection box through an exhaust pipe, and a filter screen is installed at the connection between the exhaust pipe and the dust collection box. The dust collection box is connected to the upper and lower dust removal hoods through a three-way pipe. One end of the three-way pipe is connected to the dust collection box, and the other two ends of the three-way pipe are connected to the top of the upper dust removal hood and the bottom of the lower dust removal hood, respectively.

[0007] The winding device for processing this greige fabric provides stable support for the entire device's operation through its base. The conveyor roller assembly guides the greige fabric smoothly through the dust removal mechanism, which removes residual impurities from the fabric surface. The upper and lower dust removal hoods provide working chambers for dust removal. The greige fabric passes between the upper and lower dust removal hoods and brushes. The upper and lower dust removal brushes remove fine textile threads, fiber debris, and other impurities remaining on the upper and lower surfaces of the greige fabric. The fan and dust collection box are used to suck up the impurities brushed off from the upper and lower dust collection hoods and collect them into the dust collection box for easy cleaning. The filter screen prevents impurities from entering the exhaust fan, ensuring its normal operation. The dust removal efficiency is high and the dust removal effect is good, improving the cleanliness of the fabric surface. Finally, the dust-removed fabric is wound into a roll by the winding mechanism. The winding roller is driven by a motor to rotate, which is highly automated. The clean surface of the fabric makes it more flat during winding, which is beneficial for subsequent use and processing.

[0008] In the winding device for processing the above-mentioned greige fabric, the conveying roller assembly includes two conveying rollers arranged symmetrically at the top and bottom, with a gap between the two conveying rollers for the greige fabric to pass through, and the gap is directly opposite to the interval between the upper dust removal hood and the lower dust removal hood.

[0009] The gap between the upper and lower conveyor rollers allows most sizes of fabric to pass through and guides the fabric. The fabric passes through one conveyor roller assembly, between the upper and lower dust hoods, and then through another conveyor roller assembly before being fixed to the take-up roller. While the motor drives the take-up roller to rotate, it also pulls the fabric, keeping it flat as it is conveyed to the take-up roller. The two conveyor roller assemblies ensure that the fabric remains horizontally tensioned as it passes through the dust removal mechanism, which is beneficial for the dust removal process.

[0010] In the above-mentioned winding device for processing greige fabric, a winding frame is provided below the winding roller, the winding frame is connected to the base, the winding roller is mounted on the winding frame and both ends of the winding roller are rotatably connected to the winding frame.

[0011] In the winding device for processing the above-mentioned greige fabric, a conveyor frame is provided at the conveyor roller, the conveyor frame is connected to the base, and the conveyor roller is rotatably connected to the conveyor frame.

[0012] In the winding device for processing the above-mentioned greige fabric, a support frame is provided at the upper dust removal hood, the support frame is connected to the base and the upper dust removal hood is connected to the support frame.

[0013] The winding frame, conveyor frame, and support frame ensure that the winding roller, conveyor roller, and upper dust collector are stably connected to the base, guaranteeing the stability of the entire device and facilitating the stable operation of each component.

[0014] The winding device for processing the above-mentioned greige fabric also includes a lifting mechanism. The lifting mechanism is connected to the base and is located below the lower dust removal hood. The lifting mechanism includes two cylinders, and the piston rod ends of the two cylinders are connected to the bottom of the lower dust removal hood.

[0015] The lifting mechanism allows for adjustable height of the lower dust hood, accommodating dust removal and winding of fabrics of varying thicknesses. It also facilitates the installation of the fabric into the device during the preparation phase. Two cylinders synchronously drive the lower dust hood to move smoothly up and down. The three-way hose moves with the lower dust hood. As the lower dust hood moves down, the distance between the lower dust hood and lower dust brush and the upper dust hood and upper dust brush increases, making it easier to pass the fabric through this gap during the preparation phase. After the fabric is installed, the lower dust hood can be moved up to a suitable position (i.e., the lower and upper dust brushes simultaneously contact the upper and lower surfaces of the fabric) for dust removal and winding. This design offers high flexibility and convenient operation.

[0016] In the above-mentioned winding device for processing raw fabric textiles, the dust collection box has an openable and closable door and the door is sealed to the dust collection box.

[0017] The closable door on the dust collection box facilitates cleaning and maintenance. Opening the door allows you to remove the impurities collected inside the dust collection box and also allows you to maintain the filter screen to prevent it from becoming clogged after long-term use. When the door is closed, it can be sealed to the dust collection box without affecting the normal operation of the ventilation and dust collection.

[0018] In the winding device for processing the above-mentioned greige fabric, both the upper dust removal brush and the lower dust removal brush are soft bristle brushes.

[0019] Both the upper and lower dust removal brushes are made of soft bristles, which can effectively clean impurities remaining on the surface of the fabric without damaging the fabric itself.

[0020] Compared with existing technologies, this winding device for processing raw fabric textiles can achieve automatic winding. Before winding, it can clean the raw fabric, removing any small textile threads, fiber debris, and other impurities that may remain on the surface, ensuring the cleanliness of the raw fabric and the flatness of the winding. The removed impurities can be sucked away and collected in a dust collection box for easy cleaning. In addition, the height of the lower dust hood is adjustable, which can adapt to the dust removal and winding of raw fabrics of different thicknesses. It also makes it easy to install the raw fabric into the device during the work preparation stage, making it highly flexible and easy to operate. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the winding device for processing this greige fabric into textile fabric.

[0022] Figure 2This is a front sectional view of the winding device for processing this greige fabric into textiles;

[0023] Figure 3 This is a left view of the winding device for processing this greige fabric into textiles;

[0024] Figure 4 This is a top view of the winding device for processing this greige fabric into textiles.

[0025] In the diagram, 1. Base; 2. Winding frame; 3. Motor; 4. Winding roller; 5. Conveyor roller; 6. Upper dust hood; 7. T-shaped pipe; 8. Lower dust hood; 9. Dust collection box; 10. Exhaust duct; 11. Exhaust fan; 12. Box door; 13. Conveyor frame; 14. Support frame; 15. Upper dust brush; 16. Lower dust brush; 17. Filter screen; 18. Cylinder. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] It should be noted that when a component is said to be "mounted on" another component, it can be directly mounted on the other component or may be interspersed with a component. When a component is said to be "set on" another component, it can be directly set on the other component or may be interspersed with a component. When a component is said to be "fixed to" another component, it can be directly fixed to the other component or may be interspersed with a component.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] like Figure 1As shown in Figure 4, the winding device for processing this greige fabric includes a base 1, a winding mechanism, and a dust removal mechanism. The winding mechanism and the dust removal mechanism are arranged on the base 1. The winding mechanism includes a winding roller 4 and a motor 3, with the motor 3 being driven by the winding roller 4. Conveying roller assemblies 5 are provided on both sides of the dust removal mechanism. The dust removal mechanism includes an upper dust removal hood 6, a lower dust removal hood 8, an upper dust removal brush 15, a lower dust removal brush 16, an exhaust fan 11, and a dust collection box 9. The upper dust removal hood 6 and the lower dust removal hood 8 are symmetrically arranged vertically with a gap between them. Dust brush 15 is installed inside the upper dust removal hood 6, and lower dust removal brush 16 is installed inside the lower dust removal hood 8. The upper dust removal brush 15 and lower dust removal brush 16 are symmetrical and their bristles are adjacent. The exhaust fan 11 is connected to the dust collection box 9 through an exhaust pipe 10, and a filter screen 17 is installed at the connection between the exhaust pipe 10 and the dust collection box 9. The dust collection box 9 is connected to the upper dust removal hood 6 and the lower dust removal hood 8 through a three-way pipe 7. One end of the three-way pipe 7 is connected to the dust collection box 9, and the other two ends of the three-way pipe 7 are respectively connected to the top of the upper dust removal hood 6 and the bottom of the lower dust removal hood 8.

[0030] The conveying roller 5 assembly includes two conveying rollers 5 arranged symmetrically at the top and bottom, with a gap between the two conveying rollers 5 for the fabric to pass through, and this gap is directly opposite to the interval between the upper dust cover 6 and the lower dust cover 8.

[0031] A take-up frame 2 is provided below the take-up roller 4. The take-up frame 2 is connected to the base 1. The take-up roller 4 is mounted on the take-up frame 2 and both ends of the take-up roller 4 are rotatably connected to the take-up frame 2.

[0032] A conveyor frame 13 is provided at the conveyor roller 5. The conveyor frame 13 is connected to the base 1 and the conveyor roller 5 is rotatably connected to the conveyor frame 13.

[0033] A support frame 14 is provided at the upper dust cover 6. The support frame 14 is connected to the base 1 and the upper dust cover 6 is connected to the support frame 14.

[0034] It also includes a lifting mechanism, which is connected to the base 1 and located below the lower dust hood 8. The lifting mechanism includes two cylinders 18, and the piston rod ends of the two cylinders 18 are connected to the bottom of the lower dust hood 8.

[0035] The dust collection box 9 has an openable and closable door 12, and the door 12 is sealed to the dust collection box 9.

[0036] Both the upper dust removal brush 15 and the lower dust removal brush 16 are soft-bristled brushes.

[0037] When the winding device for processing this greige fabric is in operation, the height of the lower dust hood 8 is adjusted according to the specifications of the greige fabric to be processed by the cylinder 18. The greige fabric is then passed sequentially through the conveyor roller 5 assembly, the dust removal mechanism, and the conveyor roller 5 assembly before being fixed on the take-up roller 4. The device is then started, and the take-up roller 4 is driven by the motor 3 to rotate and pull and wind the greige fabric. Before winding, when the greige fabric passes through the upper dust brush 15 and the lower dust brush 16, the brush bristles gently sweep across the upper and lower surfaces of the greige fabric, brushing off residual fine textile threads, fiber debris, and other impurities from the surface of the greige fabric. At the same time, the exhaust fan 11 sequentially blows air through the exhaust duct 10. The dust collection box 9 and the three-way pipe 7 draw air from the upper dust removal hood 6 and the lower dust removal hood 8 to create a negative pressure, so that the impurities brushed off are sucked away from the upper dust removal hood 6 and the lower dust removal hood 8 respectively. The sucked-away impurities are transported to the dust collection box 9 through the three-way pipe 7 and are collected in the dust collection box 9 under the blocking effect of the filter screen 17. The surface of the fabric after dust removal is clean and tidy, and then it is automatically and flatly wound onto the take-up roller 4 to complete the entire dust removal and take-up work. The dust collection box 9 can be opened periodically to clean impurities and maintain the filter screen 17 according to the actual situation, ensuring the long-term stable and efficient operation of this device.

[0038] The technical features of the above-described embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Any appropriate changes and variations made to the above embodiments within the scope of the essential spirit of the present utility model shall fall within the scope of protection claimed by the present utility model.

Claims

1. A winding device for processing grey fabric textiles, characterized in that, The system includes a base, a winding mechanism, and a dust removal mechanism. The winding mechanism and the dust removal mechanism are arranged on the base. The winding mechanism includes a winding roller and a motor, and the motor is driven by the winding roller. Conveying roller assemblies are provided on both sides of the dust removal mechanism. The dust removal mechanism includes an upper dust removal hood, a lower dust removal hood, an upper dust removal brush, a lower dust removal brush, an exhaust fan, and a dust collection box. The upper dust removal hood and the lower dust removal hood are arranged symmetrically vertically with a gap between them. The upper dust removal brush is located inside the upper dust removal hood, and the lower dust removal brush is located inside the lower dust removal hood. The upper dust removal brush and the lower dust removal brush are symmetrical vertically with adjacent bristles. The exhaust fan is connected to the dust collection box through an exhaust pipe, and a filter screen is provided at the connection between the exhaust pipe and the dust collection box. The dust collection box is connected to the upper dust removal hood and the lower dust removal hood through a three-way pipe. One end of the three-way pipe is connected to the dust collection box, and the other two ends of the three-way pipe are connected to the top of the upper dust removal hood and the bottom of the lower dust removal hood, respectively.

2. The winding device for processing grey fabric textiles according to claim 1, characterized in that, The conveying roller assembly includes two conveying rollers arranged symmetrically at the top and bottom, with a gap between the two conveying rollers for the fabric to pass through, and this gap is directly opposite to the interval between the upper dust removal hood and the lower dust removal hood.

3. The winding device for processing grey fabric textiles according to claim 2, characterized in that, A take-up frame is provided below the take-up roller, the take-up frame is connected to the base, the take-up roller is provided on the take-up frame and both ends of the take-up roller are rotatably connected to the take-up frame.

4. The winding device for processing grey fabric textiles according to claim 3, characterized in that, A conveyor frame is provided at the conveyor roller, the conveyor frame is connected to the base, and the conveyor roller is rotatably connected to the conveyor frame.

5. The winding device for processing grey fabric textiles according to claim 4, characterized in that, A support frame is provided at the upper dust removal hood, and the support frame is connected to the base and the upper dust removal hood is connected to the support frame.

6. The winding device for processing grey fabric textiles according to claim 5, characterized in that, It also includes a lifting mechanism, which is connected to the base and located below the lower dust collector hood. The lifting mechanism includes two cylinders, and the piston rod ends of the two cylinders are connected to the bottom of the lower dust collector hood.

7. The winding device for processing grey fabric textiles according to claim 6, characterized in that, The dust collection box has an openable and closable door, and the door is sealed to the dust collection box.

8. The winding device for processing grey fabric textiles according to claim 7, characterized in that, Both the upper and lower dust removal brushes are soft-bristled brushes.

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