Winding device of hydropower station
By integrating water squeezing and cleaning functions into the winding device, the wear problem caused by moisture and contamination during the winding of hydropower station ropes has been solved, achieving simultaneous cleaning and efficient winding, thus improving the service life and safety of the ropes.
Patent Information
- Application Number
- CN202520488913.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Traditional winding devices in hydropower stations lack real-time cleaning capabilities, causing the rope to wear down faster due to friction from moisture and contaminants during winding, shortening its service life. Furthermore, manual cleaning is inefficient and poses safety hazards.
The design integrates a winding device with both dewatering and cleaning functions. The device uses the squeezing design of the first and second rollers to simultaneously squeeze out the moisture from the surface of the yarn, and combines it with a cleaning mechanism to remove mud and sand contamination through mechanical friction using a clamping method.
It enables the simultaneous removal of moisture and contaminants during the winding process, reducing the risk of oxidation and corrosion, improving the service life and operational efficiency of the rope, and avoiding the safety hazards of secondary cleaning.
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Figure CN223920771U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of rope winding technology, and more specifically, to a winding device for a hydroelectric power station. Background Technology
[0002] In the daily operation and maintenance of hydropower stations, ropes are frequently used, but the winding and coiling operations face significant technical challenges. Due to the high humidity of the hydropower station environment, the surface of the ropes often adheres to a large amount of water stains and mud and dirt. Traditional winding devices lack targeted cleaning structures, causing residual contaminants to repeatedly rub against the surface during winding, accelerating surface wear and significantly shortening service life. Although some existing winding devices have added cleaning functions, they do not solve the problem of real-time cleaning during the winding process. Maintenance personnel still need to spend a lot of time on secondary cleaning, resulting in low work efficiency and safety hazards. In addition, manual cleaning can easily cause surface damage, especially for large-diameter ropes, and improper cleaning operations may damage their structural integrity. Therefore, there is an urgent need to develop a winding device with integrated cleaning functions to simultaneously remove water and surface contaminants during the winding process. Utility Model Content
[0003] This application provides a winding device for a hydroelectric power station, used for winding wet rope. The winding device includes a frame, an unwinding reel, a water-squeezing mechanism, and a cleaning mechanism. The unwinding reel is used for releasing and winding the rope. The water-squeezing mechanism includes a first roller and a second roller that press against each other, with the first roller above the second roller, and the rope passing between the first roller and the second roller. The cleaning mechanism is used to clamp the rope to remove dirt from its surface.
[0004] In some embodiments, the unwinding reel includes a spool for winding the rope, the outer periphery of which is provided with a plurality of reinforcing ribs spaced apart along the length direction.
[0005] In some embodiments, the unwinding reel further includes baffles disposed at both ends of the reel, the baffles having a plurality of water-permeable holes.
[0006] In some embodiments, the surfaces of the first roller and / or the second roller are provided with grooves for the passage of a rope.
[0007] In some embodiments, the first roller and the second roller are pressed together at a position lower than the position where the unwinding reel is taking up the wire.
[0008] In some embodiments, when the unwinding reel is taking in the yarn, the yarn enters from below the second roller and wraps around between the first roller and the second roller, and enters the unwinding reel from above the first roller.
[0009] In some embodiments, the dewatering mechanism further includes a base and a mounting base, the mounting base being elastically mounted on the base and the base being mounted on the frame, the first roller being mounted on the base and the second roller being mounted on the mounting base, the second roller being squeezed by the elasticity of the mounting base against the first roller.
[0010] In some embodiments, the squeezing mechanism further includes a screw and an elastic element, the elastic element being sleeved on the elastic element, the screw passing through the mounting base and fixed to the base, and the elastic element being located between the nut and the mounting base.
[0011] In some embodiments, the cleaning mechanism includes a guide shaft, a scraping mother block, and a scraping daughter block, the guide shaft passing through the scraping mother block and the scraping daughter block, the scraping mother block and / or the scraping daughter block having a notch through which a cord passes, and the scraping daughter block sliding along the guide shaft to change the size of the notch to scrape away dirt from the surface of the cord.
[0012] In some embodiments, the frame is provided with a receiving tray for receiving extruded or scraped dirt.
[0013] The winding device of this application effectively solves the problem of damage caused by moisture contamination during the winding of hydropower station cables by integrating a dual-function structure of water squeezing and cleaning. Specifically, the squeezing design of the first and second rollers can simultaneously squeeze out surface moisture during the cable's movement, reducing the risk of oxidation and corrosion caused by residual water stains; the cleaning mechanism adopts a clamping method to remove attached mud and sand through mechanical contact friction.
[0014] Additional aspects and advantages of embodiments of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of embodiments of this application. Attached Figure Description
[0015] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, wherein:
[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application;
[0017] Figure 2 yes Figure 1 Enlarged view of part A in the middle.
[0018] Explanation of main component symbols: winding device 100, frame 10, receiving plate 11, unwinding plate 20, winding shaft 21, reinforcing rib 211, baffle 22, water squeezing mechanism 30, first roller 31, second roller 32, base 33, mounting base 34, screw 35, elastic element 36, groove 37, cleaning mechanism 40, guide shaft 41, scraping mother block 42, scraping daughter block 43, notch 44. Detailed Implementation
[0019] The embodiments of this application will be further described below with reference to the accompanying drawings. The same or similar reference numerals in the drawings denote the same or similar elements or elements having the same or similar functions throughout.
[0020] Furthermore, the embodiments of this application described below in conjunction with the accompanying drawings are exemplary and are only used to explain the embodiments of this application, and should not be construed as limiting this application.
[0021] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0022] Please see Figure 1 This application discloses a winding device 100 for a hydroelectric power station, used for winding damp rope. The winding device 100 includes a frame 10, an unwinding reel 20, a water-squeezing mechanism 30, and a cleaning mechanism 40. The unwinding reel 20 is used for releasing and winding the rope. The water-squeezing mechanism 30 includes a first roller 31 and a second roller 32 that press against each other, with the first roller 31 above the second roller 32, and the rope passing between the first roller 31 and the second roller 32. The cleaning mechanism 40 is used to clamp the rope to remove dirt from its surface.
[0023] The winding device 100 of this application effectively solves the problem of damage caused by moisture contamination during the winding of hydropower station cables by integrating a dual-function structure of water squeezing and cleaning. Specifically, the squeezing design of the first roller 31 and the second roller 32 can simultaneously squeeze out surface moisture during the cable's movement, reducing the risk of oxidation and corrosion caused by residual water stains; the cleaning mechanism 40 adopts a clamping method to remove attached mud and sand through mechanical contact friction.
[0024] Specifically, please refer to Figure 1The frame 10 has a frame structure, and a receiving tray 11 is provided on the frame 10. The receiving tray 11 is located at the bottom of the frame 10 and is used to collect the squeezed water and scraped dirt to prevent secondary pollution. The unwinding reel 20, the water squeezing mechanism 30 and the cleaning mechanism 40 are arranged in a V-shape along the longitudinal direction of the frame 10 to ensure that the water-squeezed rope is prevented from flowing back during the winding process.
[0025] Please see Figure 1 The unwinding reel 20 includes a spool 21 and a baffle 22. The spool 21 is used to wind the rope. Multiple reinforcing ribs 211 are evenly spaced along the axial direction on the outer periphery of the spool 21 to enhance torsional stiffness. At the same time, drainage gaps are formed between adjacent reinforcing ribs 211 to facilitate the drainage of moisture from the rope surface. The baffle 22 has a ring-shaped array of permeable holes to accelerate the evaporation of residual moisture in the rope.
[0026] Please see Figure 1 and Figure 2 The squeezing mechanism 30 includes a first roller 31, a second roller 32, a base 33, a mounting base 34, a screw 35, and an elastic element 36. The mounting base 34 is elastically mounted on the base 33, which is mounted on the frame 10. The first roller 31 is mounted on the base 33, and the second roller 32 is mounted on the mounting base 34. The second roller 32 compresses the first roller 31 by the elasticity of the mounting base 34. The elastic element 36 is sleeved on the first roller 32, and the screw 35 passes through the mounting base 34 and is fixed to the base 33. The elastic element 36 is located between the nut and the mounting base 34. The squeezing force between the two rollers can be controlled by adjusting the compression of the elastic element 36 by turning the screw 35.
[0027] Furthermore, the position where the first roller 31 and the second roller 32 press against each other is lower than the position where the unwinding reel 20 takes up the wire, which refers to the position where the reel 21 of the unwinding reel 20 has just been wound up. In one embodiment, the position where the first roller 31 and the second roller 32 press against each other is lower than the bottommost position of the circular baffle 22.
[0028] Furthermore, to facilitate the winding of the rope on the unwinding reel 20, grooves 37 are provided on the surfaces of the first roller 31 and the second roller 32 for the rope to pass through. These grooves 37 are located in the middle of the rollers. Alternatively, the same effect can be achieved by providing a groove 37 on either the first roller 31 or the second roller 32. The rope passes through the grooves 37 to prevent deviation. The depth of the grooves 37 is 1 / 3 to 1 / 2 of the rope diameter, ensuring that water is fully squeezed out during compression without damaging the rope.
[0029] Furthermore, in order to facilitate the squeezing out of water from the rope, when the unwinding reel 20 is winding the rope, the rope enters from below the second roller 32, is squeezed between the two rollers, and is then discharged from above the first roller 31, forming an S-shaped winding path to enhance the water squeezing effect.
[0030] Please see Figure 1 The cleaning mechanism 40 includes a guide shaft 41, a scraping mother block 42, and a scraping daughter block 43. The guide shaft 41 passes through the scraping mother block 42 and the scraping daughter block 43. The scraping mother block 42 and / or the scraping daughter block 43 have notches 44. The rope passes through the notches 44. The scraping daughter block 43 slides along the guide shaft 41 to change the size of the notches 44 to scrape off dirt from the surface of the rope.
[0031] Specifically, two guide shafts 41 are arranged parallel to each other on the frame 10. The scraping mother block 42 has an L-shaped structure, and the scraping daughter block 43 cooperates with the scraping mother block 42 to form a cuboid-shaped block. The notch 44 of the scraping mother block 42 is opened at the bend position on the inner side of the L-shape, and the notch 44 of the scraping daughter block 43 is opened at the position corresponding to the bend on the inner side of the L-shape of the scraping mother block 42. It should be noted that the same effect can be achieved if either the scraping mother block 42 or the scraping daughter block 43 has a notch 44 at the corresponding position.
[0032] The upper guide shaft 41 passes through the scraping mother block 42 and the scraping daughter block 43, while the lower guide shaft 41 passes through the middle of the L-shaped rightward extension of the scraping mother block 42. The scraping mother block 42 and the scraping daughter block 43 are slidably mounted on the guide shaft 41 and are adjusted and tightened by screws 35 to accommodate different wire diameters.
[0033] In the description of this specification, the references to "certain embodiments," "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples" refer to specific features, structures, materials, or characteristics described in connection with the described embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the stated features. In the description of this application, "multiple" means at least two, such as two or three, unless otherwise explicitly specified.
[0035] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A winding device of a hydroelectric power plant, characterized by, The utility model relates to a line cleaning device, which comprises: a rack, a pay-off reel for paying out and winding up a line, a water squeezing mechanism comprising a first roller and a second roller which are pressed against each other, the first roller being above the second roller, and the line passing between the first roller and the second roller, a cleaning mechanism for clamping the line to remove dirt on the surface of the line.
2. The winding device according to claim 1, characterized in that The pay-off reel comprises a winding shaft for winding the line, and a plurality of reinforcing ribs are arranged on the outer periphery of the winding shaft along the length direction.
3. The winding device according to claim 2, characterized in that The pay-off reel further comprises a baffle plate arranged at both ends of the winding shaft, and a plurality of water-permeable holes are arranged on the baffle plate.
4. The spooling device of claim 1, wherein, The surface of the first roller and / or the second roller is provided with a groove for the line to pass through.
5. The spooling device of claim 1, wherein, The position at which the first roller and the second roller are pressed against each other is lower than the position at which the pay-off reel winds up the line.
6. The spooling device of claim 1, wherein, When the pay-off reel winds up the line, the line enters from below the second roller, passes between the first roller and the second roller, and then enters the pay-off reel from above the first roller.
7. The winding device according to claim 4 or 5, characterized in that The water squeezing mechanism further comprises a base and a mounting seat, the mounting seat is elastically mounted on the base, the base is mounted on the rack, the first roller is mounted on the base, the second roller is mounted on the mounting seat, and the second roller presses against the first roller by virtue of the elasticity of the mounting seat.
8. The winding device according to claim 7, characterized in that The water squeezing mechanism further comprises a screw and an elastic member, the elastic member is sleeved on the elastic member, the screw is fixed on the base through the mounting seat, and the elastic member is located between the screw cap and the mounting seat.
9. The spooling device of claim 1, wherein, The cleaning mechanism comprises a guide shaft, a scraping mother block and a scraping daughter block, the guide shaft passes through the scraping mother block and the scraping daughter block, the scraping mother block and / or the scraping daughter block is provided with a gap through which the line passes, and the scraping daughter block slides along the guide shaft to change the size of the gap to scrape off the dirt on the surface of the line.
10. The spooling device of claim 1, wherein, The rack is provided with a receiving disc for receiving the dirt squeezed out or scraped off.