Paint mist viscosity reducer machine

Abstract

The utility model provides a paint mist viscosity reducer machine which comprises a bottom plate, the bottom plate is in threaded connection above foot pads through screws, an inclined table is fixedly connected above the bottom plate through bolts, the inner side of the inclined table is provided with an inclined edge, a sewage inlet and a discharge outlet are formed above the bottom of the inner side of the inclined table, and a medicament reaction kettle is fixedly installed above the inclined table. The agent reaction kettle is used for mixing and reacting agents to separate paint mist from water, and a slag scraping structure is mounted on the side surface of the agent reaction kettle and used for scraping condensed paint slag; according to the paint mist recycling device, the agent reaction kettle is arranged, the agent A and the agent B are utilized, viscosity in paint mist is removed, paint blocks are formed into blocks, so that paint and water are separated out, paint slag and water are further separated through the slag scraping plate, different products are classified and recycled, emission of volatile organic compounds is effectively reduced, and the environment is protected. Meanwhile, accumulation of paint mist in equipment such as a pipeline and a filter is reduced, and the blocking risk is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of paint mist viscosity reducing agent machines, specifically a paint mist viscosity reducing agent machine. Background Technology

[0002] The manufacturing workshop is the core area of ​​industrial production, used to process, assemble, and transform raw materials or semi-finished products into finished products. It typically includes multiple production stages, such as raw material pretreatment, processing, assembly, testing, and packaging, to support efficient product manufacturing. Painting is a crucial step in the manufacturing workshop, involving the even application of liquid paint to the product surface using tools such as spray guns. The main purpose of painting is to protect products from corrosion, abrasion, and external factors, while simultaneously enhancing the product's appearance and market value.

[0003] During the spray painting process, the paint is dispersed into tiny droplets due to pressure. These light droplets can suspend in the air and drift with it, forming paint mist. If this paint mist is not dealt with promptly, it can easily cause fires or even explosions, resulting in significant losses of life and property. Furthermore, harmful substances in the paint mist (such as benzene, toluene, and other organic solvents) diffuse into the air, damaging the respiratory system of operators and potentially causing occupational diseases with prolonged exposure. Additionally, paint mist can adhere to surfaces such as equipment and walls in the workplace, causing pollution. Utility Model Content

[0004] The purpose of this invention is to provide a paint mist viscosity reducer machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A paint mist viscosity reducer machine, comprising:

[0007] A base plate is connected to the foot pad by screw threads. A ramp is fixedly connected to the base plate by bolts. The ramp has an inclined edge on its inner side. A sewage inlet is provided above the bottom of the inner side of the ramp for introducing sewage containing paint mist. A discharge outlet is also provided for discharging wastewater generated during the cleaning process. A chemical reaction vessel is fixedly installed above the ramp for mixing and reacting chemicals to separate the paint mist from the water. A slag scraper is installed on the side of the chemical reaction vessel for scraping off condensed paint slag.

[0008] Preferably, the slag scraping structure includes a slag scraping plate, which is driven by a drive structure fixedly installed on the outside of the paint mist viscosity reducer. A paint slag outlet is fixedly connected to the side of the slag scraping plate, and the paint slag outlet is threadedly connected to the inside of the paint mist viscosity reducer through an outlet mounting plate.

[0009] Preferably, a paint sludge tray is installed below the paint sludge outlet, and the paint sludge tray is fixedly connected to the top of the receiving box.

[0010] Preferably, side plates are bolted to both sides of the inclined platform, and a top plate is bolted to the top of the side plates.

[0011] Preferably, a water-cleaning mounting plate is fixedly connected between the side plates by bolts.

[0012] Preferably, the top of the mounting plate is provided with a clean water inlet, a clean water tank is fixedly connected to the outside of the clean water inlet, a clean water outlet is fixedly connected to the bottom of the clean water tank, and the clean water tank is connected to the pharmaceutical reaction vessel pipeline through the clean water inlet.

[0013] Preferably, a water level regulating plate is fixedly connected to the top of the clean water tank.

[0014] Preferably, the front end of the top plate is provided with a drug feeding port, which is connected to the drug reaction vessel pipeline.

[0015] Preferably, the wastewater inlet is connected to the pipeline of the pharmaceutical reaction vessel.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention features a chemical reaction vessel that uses reagents A and B to remove the stickiness from the paint mist and cause the paint lumps to clump together, thereby separating the paint from the water. A scraper is then used to further separate the paint residue and water, allowing for the separate recycling of different products. This effectively reduces the emission of volatile organic compounds and minimizes the accumulation of paint mist inside pipes, filters, and other equipment, thus reducing the risk of blockage. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is an exploded view of the present invention;

[0020] Figure 3 This is a side view of the present invention.

[0021] In the diagram: 1-Base plate; 101-Foot pad; 2-Sloping platform; 201-Discharge outlet; 202-Sewage inlet; 203-Side plate; 204-Top plate; 205-Clear water mounting plate; 206-Clear water inlet; 3-Clear water tank; 4-Clear water outlet; 5-Reagent reaction vessel; 6-Water level regulating plate; 7-Reagent feeding pipe; 8-Slag scraper; 9-Paint slag outlet; 901-Outlet mounting plate; 10-Paint slag tray; 1001-Containing tank; 11-Drive structure. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example:

[0024] Please see Figures 1 to 3 This utility model provides a technical solution:

[0025] A paint mist viscosity reducer machine, comprising:

[0026] A base plate 1 is threadedly connected to the foot pad 101. An inclined platform 2 is bolted to the top of the base plate 1. The inclined platform 2 has a beveled edge on its inner side. A sewage inlet 202 is provided above the bottom of the inner side of the inclined platform 2 for introducing sewage containing paint mist. A discharge outlet 201 is also provided for discharging wastewater generated during the cleaning process. A chemical reaction vessel 5 is fixedly installed above the inclined platform 2 for mixing and reacting chemicals to separate the paint mist from the water. A slag scraper structure is installed on the side of the chemical reaction vessel 5 for scraping off the condensed paint slag.

[0027] In this embodiment, the scraper plate 8 is installed on the side of the paint sludge outlet 9 at the top of the paint mist viscosity reducer machine. During the collection of paint sludge, the scraper plate 8 separates most of the water from the paint sludge. When the scraper plate 8 moves upward, due to gravity, the water will slowly seep out from the paint sludge and drain back into the collection tank, thereby reducing the water content of the paint sludge, improving the dryness of the paint sludge, and facilitating subsequent processing and disposal. The scraped paint sludge will be transported by the scraper plate 8 to the top of the paint sludge outlet 9, and then fall into the paint sludge tray 10 and the receiving box 1001 through the paint sludge outlet 9, realizing the centralized collection and processing of paint sludge, avoiding the accumulation of paint sludge in the equipment, which would affect the normal operation of the equipment and the paint mist treatment effect.

[0028] Specifically, the slag scraping structure includes a slag scraping plate 8, which is driven by a drive structure 11 fixedly installed on the outside of the paint mist viscosity reducer. A paint slag outlet 9 is fixedly connected to the side of the slag scraping plate 8, and the paint slag outlet 9 is threadedly connected to the inside of the paint mist viscosity reducer through an outlet mounting plate 901.

[0029] Specifically, a paint sludge tray 10 is installed below the paint sludge outlet 9, and the paint sludge tray 10 is fixedly connected to the top of the receiving box 1001.

[0030] In this embodiment, wastewater containing paint mist is introduced into the chemical reaction vessel 5 through the wastewater inlet 202 on the inclined platform 2 at the bottom of the paint mist viscosity reducer. At the same time, the paint mist viscosity reducer introduces agent A and agent B into the chemical reaction vessel 5 through multiple agent feeding ports 7 at the top. The main function of agent A is to remove the stickiness of the used paint, while agent B works with agent A to make the paint clumps form, thereby separating the paint residue from the water. After separation, the drive structure 11 controls the scraper plate 8 to scrape off the paint residue separated from the water surface. The paint residue is transported above the paint residue outlet 9 by the scraper plate 8 and discharged into the paint residue collection tray 10 through the paint residue outlet 9 and then falls into the receiving box 1001 for collection, awaiting further processing. The scraper plate 8 is equipped with sensors and an automatic control system, which automatically adjusts the operating frequency and speed of the scraper plate 8 according to the amount of paint residue.

[0031] In the reagent reaction vessel 5, the clean water produced by the reaction is transported to the clean water tank 3 through the pipeline and discharged through the clean water outlet 4. The wastewater produced by the reaction is discharged through the bottom outlet of the reagent reaction vessel 5. The wastewater flows through the inner slope of the inclined platform 2 to the discharge port 201 and is discharged. Through the action of the viscosity reducer, the paint mist particles are condensed and easy to collect, reducing the diffusion of paint mist into the air and reducing the pollution to the environment.

[0032] Specifically, side plates 203 are bolted to both sides of the inclined platform 2, and a top plate 204 is bolted to the top of the side plates 203.

[0033] In this embodiment, the various sections and components of the paint mist viscosity reducer are connected by bolts. Side plates 203 are installed on both sides of the inclined platform 2, and components such as the reagent reaction vessel 5 are installed between the side plates 203. When the paint mist viscosity reducer malfunctions, the reagent reaction vessel 5 and other components inside the paint mist viscosity reducer can be maintained by disassembling a single side plate 203. At the same time, the paint sludge outlet 9 is also bolted to the paint mist viscosity reducer through the outlet mounting plate 901. When the paint sludge outlet 9 is blocked, the paint sludge outlet 9 can be quickly removed to clear the blockage, thus eliminating the need to disassemble the paint mist viscosity reducer.

[0034] Specifically, a water mounting plate 205 is fixedly connected between the side plates 203 by bolts.

[0035] Specifically, the top of the mounting plate is provided with a clean water inlet 206, a clean water tank 3 is fixedly connected to the outside of the clean water inlet 206, a clean water outlet 4 is fixedly connected to the bottom of the clean water tank 3, and the clean water tank 3 is connected to the reagent reaction vessel 5 through the clean water inlet 206.

[0036] Specifically, a water level regulating plate 6 is fixedly connected to the top of the clean water tank 3. The water level regulating plate 6 can be used to regulate the water level in the equipment to ensure the normal operation of the water curtain or water circulation system.

[0037] Specifically, the top plate 204 is provided with a drug feeding port 7 at its front end, and the drug feeding port 7 is connected to the drug reaction vessel 5 via a pipeline.

[0038] Specifically, the sewage inlet 202 is connected to the pharmaceutical reaction vessel 5 via a pipeline.

[0039] In use, wastewater containing paint mist is introduced into the chemical reaction vessel 5 through the wastewater inlet 202 on the inclined platform 2 at the bottom of the paint mist viscosity reducer. Simultaneously, agent A and agent B are introduced into the chemical reaction vessel 5 through multiple agent feeding ports 7 at the top. Agent A primarily removes the stickiness of the used paint, while agent B, in conjunction with agent A, causes the paint clumps to form clumps, thus separating the paint residue from the water. After separation, the drive structure 11 controls the scraper plate. 8. The scraper plate 8 scrapes away the paint residue separated from the water surface. During the collection process, the scraper plate 8 separates most of the water from the paint residue. As the scraper plate 8 moves upward, due to gravity, the water slowly seeps out from the paint residue and flows back into the collection tank, thereby reducing the water content of the paint residue and improving its dryness, which facilitates subsequent processing and disposal. The scraped paint residue is transported by the scraper plate 8 to the area above the paint residue outlet 9, where it falls into the paint residue tray 10 and the receiving box 1001, achieving centralized collection of the paint residue. The system collects and processes paint sludge to prevent its accumulation inside the equipment, which could affect its normal operation and paint mist treatment effect. The scraper plate 8 is equipped with sensors and an automated control system, which automatically adjusts the operating frequency and speed of the scraper plate 8 according to the amount of paint sludge. The clean water produced by the reaction is transported to the clean water tank 3 through a pipeline and discharged through the clean water outlet 4. The reagent reaction vessel 5 discharges the wastewater produced by the reaction through the bottom outlet. The wastewater flows through the inner slope of the inclined platform 2 to the discharge port 201 and is discharged. At the same time, the various plates and components of the paint mist viscosity reducer are connected by bolts. Side plates 203 are installed on both sides of the inclined platform 2, and the reagent reaction vessel 5 and other components are installed between the side plates 203. When the paint mist viscosity reducer malfunctions, the reagent reaction vessel 5 and other components inside the paint mist viscosity reducer can be maintained by disassembling a single side plate 203. At the same time, the paint sludge outlet 9 is also bolted to the paint mist viscosity reducer through the outlet mounting plate 901. When the paint sludge outlet 9 is blocked, it can be quickly removed to clear the blockage, thus eliminating the need to disassemble the paint mist viscosity reducer.

[0040] All other parts of this utility model not described herein are the same as existing technologies, or are known technologies, or can be implemented using existing technologies, and will not be described in detail here.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A paint mist viscosity reducer machine, characterized in that, include: The base plate (1) is connected to the foot (101) by screw threads. An inclined platform (2) is fixedly connected to the base plate (1) by bolts. The inclined platform (2) has an inclined edge on its inner side. A sewage inlet (202) is provided above the bottom of the inner side of the inclined platform (2) for introducing sewage containing paint mist. A discharge outlet (201) is also provided for discharging wastewater generated during the cleaning of the equipment. A chemical reaction vessel (5) is fixedly installed above the inclined platform (2) for mixing and reacting chemicals to separate the paint mist from the water. A slag scraping structure is installed on the side of the chemical reaction vessel (5) for scraping off the condensed paint slag.

2. The paint mist viscosity reducer machine according to claim 1, characterized in that: The scraping structure includes a scraping plate (8), which is driven by a drive structure (11) fixedly installed on the outside of the paint mist viscosity reducer. A paint sludge outlet (9) is fixedly connected to the side of the scraping plate (8), and the paint sludge outlet (9) is threadedly connected to the inside of the paint mist viscosity reducer through an outlet mounting plate (901).

3. The paint mist viscosity reducer machine according to claim 2, characterized in that: A paint sludge tray (10) is installed below the paint sludge outlet (9), and the paint sludge tray (10) is fixedly connected to the top of the container (1001).

4. The paint mist viscosity reducer machine according to claim 1, characterized in that: Side plates (203) are bolted to both sides of the inclined platform (2), and a top plate (204) is bolted to the top of the side plates (203).

5. A paint mist viscosity reducer machine according to claim 4, characterized in that: A water-cleaning mounting plate (205) is fixedly connected between the side plates (203) by bolts.

6. A paint mist viscosity reducer machine according to claim 5, characterized in that: The top of the clean water mounting plate (205) is provided with a clean water inlet (206), and a clean water tank (3) is fixedly connected to the outside of the clean water inlet (206). A clean water outlet (4) is fixedly connected to the bottom of the clean water tank (3). The clean water tank (3) is connected to the pharmaceutical reaction vessel (5) through the clean water inlet (206).

7. A paint mist viscosity reducer machine according to claim 6, characterized in that: A water level regulating plate (6) is fixedly connected to the top of the clean water tank (3).

8. A paint mist viscosity reducer machine according to claim 4, characterized in that: The top plate (204) is provided with a drug feeding port (7) at its front end, and the drug feeding port (7) is connected to the drug reaction vessel (5) via a pipeline.

9. A paint mist viscosity reducer machine according to claim 1, characterized in that: The wastewater inlet (202) is connected to the pharmaceutical reaction vessel (5) via a pipeline.

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