Rack scanning type quenching inductor
By introducing a clamping and adjustment mechanism into the rack scanning quenching inductor, the problem of existing equipment being unable to adapt to racks of different sizes is solved, and efficient rack machining is achieved.
Patent Information
- Application Number
- CN202520444843.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Existing rack scanning quenching inductors are not convenient for adjusting the clamping according to the size of the rack during processing, resulting in low processing efficiency.
A rack-and-pinion scanning quenching inductor, comprising a clamping mechanism and an adjustment mechanism, was designed. The power component drives the lead screw to move the moving component and the connecting component, thereby adjusting the positions of the first clamping plate and the second clamping plate. In conjunction with the electric push rod, the second clamping plate is displaced to accommodate rack clamping of different sizes.
It enables convenient clamping of racks of different sizes, improving processing efficiency.
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Figure CN223921456U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quenching inductor technical field especially relates to a rack scanning type quenching inductor. BACKGROUND
[0002] Quenching inductor is the terminal equipment that utilizes induction heating principle to heat quenching workpiece, and according to the different heating frequency, is divided into medium frequency quenching inductor and high frequency quenching inductor;
[0003] In prior art, quenching inductor is the terminal equipment that is used to heat quenching workpiece, and quenching inductor is applied widely in the field of automobile accessory manufacturing, and according to the different workpiece processed, quenching inductor is subdivided into many kinds, and the quenching inductor for quenching rack is also called rack scanning type quenching inductor, and the existing rack type quenching inductor is inconvenient to adjust clamping according to the size of rack when processing rack, so the processing efficiency is low, therefore, we propose a rack scanning type quenching inductor. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the shortcoming in prior art, quenching inductor is the terminal equipment that is used to heat quenching workpiece, and quenching inductor is applied widely in the field of automobile accessory manufacturing, and according to the different workpiece processed, quenching inductor is subdivided into many kinds, and the quenching inductor for quenching rack is also called rack scanning type quenching inductor, and the existing rack type quenching inductor is inconvenient to adjust clamping according to the size of rack when processing rack, so the processing efficiency is low.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A rack scanning type quenching inductor, including quenching transformer body, the front of quenching transformer body is equipped with a plurality of connecting ports, the inside of connecting port extends to the front and is fixed with quenching inductor body, the front of quenching transformer body and the left side of quenching inductor body are fixed with clamping mechanism, the front of quenching transformer body and the right side of quenching inductor body are fixed with adjusting mechanism;
[0007] The clamping mechanism includes the linear guide rail of the front of quenching transformer body, the inside of linear guide rail is installed with moving assembly, the front of moving assembly is fixed with connecting assembly, the right side of connecting assembly is fixed with first clamping disc, the inner side of first clamping disc is fixed with first insulating sheet, the left side of quenching transformer body is fixed with power component near the front;
[0008] The adjusting mechanism comprises a fixed mounting plate fixed to the front face of the quenching transformer body, an electric push rod is fixedly connected through the left side face of the fixed mounting plate, a second clamping disc is fixedly connected to the output end of the electric push rod, and a second insulating sheet is fixedly connected to the left side face of the second clamping disc.
[0009] As a preferred scheme of the utility model, the moving assembly comprises a screw rod rotatably connected with the linear guide rail, and a screw rod slider is threaded at the periphery of the screw rod.
[0010] As a preferred scheme of the utility model, the connecting assembly comprises an extension arm, and the extension arm is fixedly connected with the screw rod slider, an extension roller is fixedly connected to the right side face of the extension arm, and the extension roller is fixedly connected with the first clamping disc.
[0011] As a preferred scheme of the utility model, the power assembly comprises a protection box fixedly connected with the quenching transformer body, a driving motor is fixedly connected in the protection box, and the output end of the driving motor is fixedly connected with the screw rod.
[0012] The technical effect of the further scheme is that the driving motor in the power assembly can effectively drive the screw rod to rotate and provide power for the screw rod, and the rotation of the screw rod can drive the screw rod slider to move in the linear guide rail.
[0013] As a preferred scheme of the utility model, the first insulating sheet and the second insulating sheet are both made of bakelite washer material.
[0014] As a preferred scheme of the utility model, the quenching inductor body comprises a connecting plate fixedly connected with the quenching transformer body, busbars are fixedly connected to the top and bottom of the connecting plate, and an inductor ring is fixedly connected to the front face of the busbars.
[0015] As a preferred scheme of the utility model, the top and bottom of the busbars are symmetrically connected with quenching water pipes, and a plurality of quenching water holes are connected with the inner ring of the inductor ring and the quenching water pipes.
[0016] The technical effect of the further scheme is that the quenching water pipes and the quenching water holes are convenient to communicate with external water sources, so as to conveniently quench the rack.
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] The utility model discloses a clamping mechanism and the setting of adjusting mechanism, and the power assembly in clamping mechanism can effectively provide power for moving assembly, and the moving assembly that obtains power can effectively drive connection assembly to displace, and this can effectively drive first clamping disc and first insulating sheet to adjust position, and the electric push rod in adjusting mechanism can effectively drive second clamping disc and second insulating sheet to displace, in this way, by adjusting the position between first clamping disc and second clamping disc, it can be well adapted to different size rack, and it is convenient to clamp different size rack, and clamping is convenient, can effectively improve processing efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is whole structure schematic diagram of the utility model;
[0020] Fig. 2 It is clamping mechanism structure schematic diagram of the utility model;
[0021] Fig. 3 It is adjusting mechanism structure schematic diagram of the utility model.
[0022] Legend: 1, quenching transformer body;2, connecting port;3, quenching inductor body;301, connecting plate;302, busbar;303, induction coil;304, quenching water pipe;305, quenching water hole;4, clamping mechanism;401, linear guide rail;402, moving assembly;4021, screw;4022, screw block;403, connecting assembly;4031, extension arm;4032, extension roller;404, first clamping disc;405, first insulating sheet;406, power assembly;4061, protection box;4062, drive motor;5, adjusting mechanism;501, fixed mounting plate;502, electric push rod;503, second clamping disc;504, second insulating sheet. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be apparently and completely described below in conjunction with the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by the person skilled in the art without creative work based on the embodiments in the utility model belong to the range of protection of the utility model.
[0024] In order to facilitate understanding the utility model, the utility model will be described more fully below in conjunction with relevant, given several embodiments of the utility model, but, the utility model can be realized in many different forms, and is not limited to the embodiments described in the paper, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0025] It is to be understood that where an element such as a layer, region or substrate is described as being "on" another element, it can be directly on the other element or intervening elements can also be present. Where an element such as a layer, region or substrate is described as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0027] Embodiment 1
[0028] As shown in Figs. 1-3 The utility model provides a rack scanning formula quenching inductor, including quenching transformer body 1, the front of quenching transformer body 1 is equipped with a plurality of connecting port 2, the inside extension of connecting port 2 is firmly connected with quenching inductor body 3 to the front, the left side of quenching inductor body 3 and firmly connected with clamping mechanism 4 of the front of quenching transformer body 1, the right side of quenching inductor body 3 and firmly connected with adjusting mechanism 5 of the front of quenching transformer body 1, clamping mechanism 4 includes the linear guide rail 401 of being equipped in the front of quenching transformer body 1, the inside installation of linear guide rail 401 has mobile assembly 402, the front of mobile assembly 402 is firmly connected with connecting assembly 403, the right side of connecting assembly 403 is firmly connected with first clamping disc 404, the inboard of first clamping disc 404 is firmly connected with first insulating sheet 405, the left side of quenching transformer body 1 near the front is firmly connected with power assembly 406, adjusting mechanism 5 includes the fixed mounting plate 501 of being firmly connected in the front of quenching transformer body 1, the left side of fixed mounting plate 501 is firmly connected with electric push rod 502 and penetrates, the output of electric push rod 502 is firmly connected with second clamping disc 503, the left side of second clamping disc 503 is firmly connected with second insulating sheet 504, can effectively play the insulating effect.
[0029] Embodiment 2
[0030] As shown in Figs. 1-3 Mobile assembly 402 includes screw rod 4021 rotationally connected with linear guide rail 401, and screw rod 4021 is externally threaded with screw rod slider 4022, screw rod slider 4022 is slidingly connected with linear guide rail 401, and mobile assembly 402 can effectively adjust the position of connecting assembly 403 under the drive of power assembly 406.
[0031] The connecting assembly 403 comprises an extension arm 4031, the extension arm 4031 is fixedly connected with the screw sliding block 4022, the right side surface of the extension arm 4031 is fixedly connected with an extension roller 4032, and the extension roller 4032 is fixedly connected with the first clamping disc 404, and the connecting assembly 403 can effectively connect the moving assembly 402 and the first clamping disc 404.
[0032] The power assembly 406 comprises a protection box 4061 fixedly connected with the quenching transformer body 1, the inside of the protection box 4061 is fixedly connected with a driving motor 4062, and the output end of the driving motor 4062 is fixedly connected with the screw rod 4021, and the power assembly 406 can effectively provide power for the moving assembly 402.
[0033] The first insulating sheet 405 and the second insulating sheet 504 are both made of bakelite washer material, and the bakelite washer has good insulation effect.
[0034] The quenching inductor body 3 comprises a connecting plate 301 fixedly connected with the quenching transformer body 1, the top and bottom of the connecting plate 301 are fixedly connected with a bus plate 302, the front surface of the bus plate 302 is fixedly connected with an induction coil 303, and the rack can be conveniently quenched and heated.
[0035] The top and bottom of the bus plate 302 are symmetrically connected with a quenching water pipe 304, the inner ring of the induction coil 303 is connected with a plurality of quenching water holes 305, and the quenching water holes 305 are connected with the quenching water pipe 304.
[0036] The working process of the utility model: when using the rack scanning type quenching inductor, first, the rack to be quenched is taken out, after taking out, the rack is passed through the induction coil 303, the position is adjusted, then, the second clamping disc 503 is pushed by the electric push rod 502, the second insulating sheet 504 and the second clamping disc 503 are in contact with one end of the rack, at the same time, the screw rod 4021 is driven to rotate by the driving motor 4062, and the rotating screw rod 4021 drives the screw sliding block 4022 to move in the inside of the linear guide rail 401, so as to drive the extension arm 4031 and the extension roller 4032 to move, through the movement, the other end of the rack is clamped by the first clamping disc 404 and the first insulating sheet 405, after clamping is completed, the rack can be quenched, and in the quenching process, the rack is driven to move back and forth in the inside of the induction coil 303 through the cooperation of the clamping mechanism 4 and the adjusting mechanism 5, so as to ensure uniform heating, through the design, different sizes of racks can be effectively adjusted and clamped, the clamping process is convenient, so that the processing efficiency can be effectively improved.
[0037] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rack-and-pinion scanning quenching inductor, comprising a quenching transformer body (1), characterized in that: The front of the quenching transformer body (1) has several connection ports (2), and the interior of the connection ports (2) extends to the front and is fixedly connected to the quenching sensor body (3). A clamping mechanism (4) is fixedly connected to the front of the quenching transformer body (1) and to the left side of the quenching sensor body (3). An adjustment mechanism (5) is fixedly connected to the front of the quenching transformer body (1) and to the right side of the quenching sensor body (3). The clamping mechanism (4) includes a linear guide rail (401) on the front of the quenching transformer body (1), a moving component (402) is installed inside the linear guide rail (401), a connecting component (403) is fixedly connected to the front of the moving component (402), a first clamping plate (404) is fixedly connected to the right side of the connecting component (403), a first insulating sheet (405) is fixedly connected to the inner side of the first clamping plate (404), and a power component (406) is fixedly connected to the left side of the quenching transformer body (1) near the front. The adjustment mechanism (5) includes a fixed mounting plate (501) fixed to the front of the quenching transformer body (1), an electric push rod (502) is fixedly connected through the left side of the fixed mounting plate (501), a second clamping plate (503) is fixedly connected to the output end of the electric push rod (502), and a second insulating sheet (504) is fixedly connected to the left side of the second clamping plate (503).
2. The rack-and-pinion scanning quenching inductor according to claim 1, characterized in that: The moving component (402) includes a lead screw (4021) rotatably connected to a linear guide rail (401), and a lead screw slider (4022) intersects the outer thread of the lead screw (4021), which is slidably connected to the linear guide rail (401).
3. The rack-and-pinion scanning quenching inductor according to claim 2, characterized in that: The connecting assembly (403) includes an extension arm (4031) and the extension arm (4031) is fixedly connected to the lead screw slider (4022). An extension roller (4032) is fixedly connected to the right side of the extension arm (4031) and the extension roller (4032) is fixedly connected to the first clamping plate (404).
4. A rack-and-pinion scanning quenching inductor according to claim 2, characterized in that: The power assembly (406) includes a protective box (4061) fixedly connected to the quenching transformer body (1), and a drive motor (4062) is fixedly connected inside the protective box (4061). The output end of the drive motor (4062) is fixedly connected to the lead screw (4021).
5. A rack-and-pinion scanning quenching inductor according to claim 1, characterized in that: Both the first insulating sheet (405) and the second insulating sheet (504) are made of bakelite washer material.
6. A rack-and-pinion scanning quenching inductor according to claim 1, characterized in that: The quenching inductor body (3) includes a connecting plate (301) fixedly connected to the quenching transformer body (1). A busbar (302) is fixedly connected to the top and bottom of the connecting plate (301), and an induction coil (303) is fixedly connected to the front of the busbar (302).
7. A rack-and-pinion scanning quenching inductor according to claim 6, characterized in that: The top and bottom of the manifold (302) are symmetrically connected to quenching water pipes (304), and the inner ring of the induction coil (303) is connected to several quenching water holes (305), and the quenching water holes (305) are connected to the quenching water pipes (304).