Foaming ceramic component surface treatment equipment
The surface treatment equipment, which uses acid and alkali solution tanks and nickel-based alloy treatment tanks, solves the problems of uneven coating and easy damage during mechanical treatment in the surface treatment of foamed ceramics, achieving better adhesion and durability.
Patent Information
- Application Number
- CN202520350257.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-03
AI Technical Summary
In existing technologies, the surface treatment of foamed ceramics has problems such as uneven coating thickness during the spraying process, inability of the coating to cover pores, insufficient adhesion, and easy scratches and material breakage due to mechanical processing. In addition, it has high requirements for equipment and operators.
The surface treatment equipment uses acid and alkali solution tanks and nickel-based alloy treatment tanks to remove oxides and impurities and increase surface roughness through acid and alkali solutions, while the nickel-based alloy tanks prevent corrosion, facilitate operation, and provide a better adhesion base.
It improves the cleanliness and activity of foamed ceramic surfaces, enhances coating adhesion and bonding strength, prevents corrosion, and improves the durability and aesthetics of surface treatment.
Smart Images

Figure CN223921554U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foamed ceramic processing technical field, concretely is a kind of foamed ceramic component surface treatment equipment. BACKGROUND
[0002] Foamed ceramic is a kind of porous ceramic material based on ceramic material, which is made by special foaming process. It has unique microstructure and excellent physical and chemical properties, and is widely used in construction, environmental protection, industry and other fields.
[0003] Foamed ceramic is a kind of porous ceramic material formed by mixing ceramic raw materials, such as clay, mineral powder and additives, with foaming agent and sintering at high temperature. It contains a large number of uniformly distributed pores, which endow foamed ceramic with the characteristics of light weight, high strength, heat insulation, sound insulation and low water absorption.
[0004] Currently, foamed ceramic surface treatment is mostly carried out by spraying and mechanical processing. However, the coating thickness in the spraying process is difficult to be completely uniform, and defects such as sagging, missing spraying and pinholes may occur. For foamed ceramic materials with porous structure, the coating may not effectively cover the pores during spraying, resulting in insufficient adhesion of the coating. The spraying process requires high requirements for equipment and operators, and requires professional spraying equipment and skilled technicians. Mechanical processing may cause scratches, burrs or local deformation on the surface of foamed ceramic, affecting the surface flatness and aesthetics. Foamed ceramic itself has low strength and is brittle, and may be broken or cracked during mechanical processing, affecting the overall performance. Therefore, a foamed ceramic component surface treatment equipment is needed to improve the above problems. UTILITY MODEL CONTENTS
[0005] In order to solve the problem of foamed ceramic surface treatment by spraying and mechanical processing, the coating thickness in the spraying process is difficult to be completely uniform, and defects such as sagging, missing spraying and pinholes may occur. For foamed ceramic materials with porous structure, the coating may not effectively cover the pores during spraying, resulting in insufficient adhesion of the coating. The spraying process requires high requirements for equipment and operators, and requires professional spraying equipment and skilled technicians. Mechanical processing may cause scratches, burrs or local deformation on the surface of foamed ceramic, affecting the surface flatness and aesthetics. Foamed ceramic itself has low strength and is brittle, and may be broken or cracked during mechanical processing, affecting the overall performance. The purpose of the utility model is to provide a foamed ceramic component surface treatment equipment to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] A kind of foamed ceramic component surface treatment equipment, including main body, the inside of the main body is provided with surface chemical treatment component and control component;
[0008] The main body includes a chassis, the top of the chassis is fixedly connected with a box, the inside of the box is provided with a treatment chamber;
[0009] The surface chemical treatment component includes a support plate, the top of the support plate is fixedly connected with an acid solution tank, the top of the acid solution tank is mounted with an acid solution delivery pump, the support plate is provided with two, the top of the support plate is fixedly connected with an alkali solution tank, the top of the alkali solution tank is mounted with an alkali solution delivery pump, the inside of the treatment chamber is provided with a nickel-based alloy treatment tank, the side of the nickel-based alloy treatment tank is provided with a handle;
[0010] The control component includes a control box, the side of the control box is fixedly connected with a control screen.
[0011] As the preferred scheme of the utility model, the inside of the treatment chamber is provided with an acid solution output pipe, the top of the acid solution output pipe is provided with an acid solution on-off valve, and the acid solution output pipe extends to the inside of the acid solution tank.
[0012] As the preferred scheme of the utility model, the inside of the treatment chamber is provided with an alkali solution output pipe, the top of the alkali solution output pipe is provided with an alkali solution on-off valve, and the alkali solution output pipe extends to the inside of the alkali solution tank.
[0013] As the preferred scheme of the utility model, the handle is provided with two, the top of the nickel-based alloy treatment tank is fixedly connected with a hanging ring, and the hanging ring is provided with four.
[0014] As the preferred scheme of the utility model, the side of the control box is provided with a start-stop button and a physical button, and the physical button is provided with several.
[0015] As the preferred scheme of the utility model, the bottom of the chassis is fixedly connected with a moisture-proof pad, and the moisture-proof pad is provided with four.
[0016] As the preferred scheme of the utility model, the side of the box is fixedly connected with a drain pipe, and the drain pipe extends to the inside of the treatment chamber.
[0017] As the preferred scheme of the utility model, the bottom of the drain pipe is mounted with a drain pump, the top of the drain pipe is provided with a drain valve, and the inside of the chassis is fixedly connected with a partition plate.
[0018] Compared with the prior art, the utility model has the advantages that:
[0019] 1. The utility model discloses a surface chemical treatment assembly is provided with acid solution tank and alkali solution tank, and the acid solution and alkali solution in the acid solution tank and alkali solution tank are used to treat the surface of foamed ceramic component, wherein the acid and alkali solution can effectively remove the oxide, dirt, grease and other impurities on the surface of the foamed ceramic, making the surface cleaner, providing a better adhesion base for subsequent processing or coating, and the etching treatment can increase the roughness of the surface of the foamed ceramic, thereby improving the adhesion and bonding strength of the foamed ceramic with the coating or other materials.
[0020] 2. The utility model discloses a nickel-based alloy treatment tank is used to prevent the corrosion of the acid and alkali solution to the surface of the foamed ceramic component during chemical treatment, and the handle can also be convenient to take, and the nickel-based alloy can still maintain high strength and hardness in a high-temperature environment, and has excellent resistance to chloride ion stress corrosion cracking, making it have good durability in harsh environments. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the surface chemical treatment assembly structure of the utility model;
[0023] Figure 3 It is a schematic diagram of the control assembly structure of the utility model;
[0024] Figure 4 It is a schematic diagram of the drainage assembly structure of the utility model.
[0025] In the drawing: 1, main body; 101, chassis; 102, moisture-proof pad; 103, box body; 104, treatment chamber; 105, drainage pipe; 106, drainage pump; 107, drainage valve; 108, partition; 2, surface chemical treatment assembly; 201, supporting plate; 202, acid solution tank; 203, acid solution output pipe; 204, acid solution delivery pump; 205, acid solution on-off valve; 206, alkali solution tank; 207, alkali solution output pipe; 208, alkali solution delivery pump; 209, alkali solution on-off valve; 3, control assembly; 301, control box; 302, control screen; 303, start-stop button; 304, physical button; 305, nickel-based alloy treatment tank; 306, hanging ring; 307, handle. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0027] Embodiments, please refer to Figures 1-4 The present application provides a technical scheme:
[0028] A foamed ceramic member surface treatment equipment, including main body 1, the inside of main body 1 is provided with surface chemical treatment assembly 2 and control assembly 3.
[0029] In this embodiment as Figure 1 、 Figure 2 And Figure 3 As shown, main body 1 includes a chassis 101, the top of the chassis 101 is fixedly connected with a box body 103, the inside of the box body 103 is provided with a treatment chamber 104, the surface chemical treatment assembly 2 includes a supporting plate 201, the top of the supporting plate 201 is fixedly connected with an acid solution tank 202, the top of the acid solution tank 202 is installed with an acid solution delivery pump 204, the supporting plate 201 is provided with two, the top of the supporting plate 201 is fixedly connected with an alkali solution tank 206, the top of the alkali solution tank 206 is installed with an alkali solution delivery pump 208, the inside of the treatment chamber 104 is provided with a nickel-based alloy treatment tank 305, the side of the nickel-based alloy treatment tank 305 is provided with a handle 307, the control assembly 3 includes a control box 301, the side of the control box 301 is fixedly connected with a control screen 302, the surface of the foamed ceramic member is treated by using the acid solution and the alkali solution in the acid solution tank 202 and the alkali solution tank 206, wherein the acid-alkali solution can effectively remove the oxides, dirt, grease and other impurities on the surface of the foamed ceramic, so that the surface is more clean, and provides a better adhesion basis for subsequent processing or coating, the acid etching or alkali etching treatment can increase the roughness of the surface of the foamed ceramic, thereby improving the adhesion and bonding strength of the coating or other materials, and the acid-alkali treatment can change the chemical properties of the surface of the foamed ceramic to make the surface more active, thereby enhancing the reactivity or durability in subsequent processes.
[0030] The inside of the processing chamber 104 is provided with an acid solution output pipe 203, the top of the acid solution output pipe 203 is provided with an acid solution on-off valve 205, the acid solution output pipe 203 extends to the inside of the acid solution tank 202, the inside of the processing chamber 104 is provided with an alkali solution output pipe 207, the top of the alkali solution output pipe 207 is provided with an alkali solution on-off valve 209, the alkali solution output pipe 207 extends to the inside of the alkali solution tank 206, two handles 307 are arranged, the top of the nickel-based alloy processing tank 305 is fixedly connected with a hanging ring 306, the hanging ring 306 is provided with four, the side of the control box 301 is provided with a start-stop button 303 and physical buttons 304, the physical buttons 304 are arranged, the nickel-based alloy processing tank 305 can not only prevent the corrosion of the acid and alkali solution to the surface of the foamed ceramic component during chemical treatment, but also facilitate taking by adding the handle 307, the nickel-based alloy can still maintain high strength and hardness in a high-temperature environment, and has excellent resistance to chloride ion stress corrosion cracking, so that it has good durability in harsh environments.
[0031] In this embodiment, as shown in Figure 1 、 Figure 3 and Figure 4 The bottom of the chassis 101 is fixedly connected with a moisture-proof pad 102, the moisture-proof pad 102 is provided with four, the side of the box body 103 is fixedly connected with a drainage pipe 105, the drainage pipe 105 extends to the inside of the processing chamber 104, the bottom of the drainage pipe 105 is provided with a drainage pump 106, the top of the drainage pipe 105 is provided with a drainage valve 107, the inside of the chassis 101 is fixedly connected with a partition plate 108, the main function of the moisture-proof pad 102 is to prevent ground moisture from invading and keep dry. It can isolate the low temperature of the ground and effectively avoid the corrosion of the equipment bottom caused by moisture by providing a protective layer that isolates the ground moisture.
[0032] The working process of the utility model: when the foamed ceramic component surface treatment equipment designed by the scheme is used, the foamed ceramic component to be treated is placed in the nickel-based alloy processing tank 305, then the acid solution on-off valve 205 or the alkali solution on-off valve 209 is opened, the acid solution conveying pump 204 and the alkali solution conveying pump 208 extract and convey the solution in the acid solution tank 202 and the alkali solution tank 206, the acid and alkali solution is conveyed into the processing chamber 104 from the acid solution output pipe 203 and the alkali solution output pipe 207 until the foamed ceramic component placed in the nickel-based alloy processing tank 305 is submerged, after waiting for the treatment to be completed, the nickel-based alloy processing tank 305 can be lifted by the handle 307, and the treated foamed ceramic component is taken out, and the nickel-based alloy processing tank 305 can also collect most of the impurities, so that the purpose of collecting residues is achieved.
[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A foamed ceramic member surface treatment apparatus comprising a main body (1), characterized by: The inside of the main body (1) is provided with a surface chemical treatment assembly (2) and a control assembly (3); The main body (1) comprises a chassis (101), the top of the chassis (101) is fixedly connected with a box body (103), and the inside of the box body (103) is provided with a treatment chamber (104); The surface chemical treatment assembly (2) comprises a supporting plate (201), the top of the supporting plate (201) is fixedly connected with an acid solution tank (202), the top of the acid solution tank (202) is installed with an acid solution conveying pump (204), the supporting plate (201) is provided with two, the top of the supporting plate (201) is fixedly connected with an alkali solution tank (206), the top of the alkali solution tank (206) is installed with an alkali solution conveying pump (208), and the inside of the treatment chamber (104) is provided with a nickel-based alloy treatment tank (305), the side of the nickel-based alloy treatment tank (305) is provided with a handle (307); The control assembly (3) comprises a control box (301), and the side of the control box (301) is fixedly connected with a control screen (302).
2. The foamed ceramic member surface treatment apparatus according to claim 1, wherein The inside of the treatment chamber (104) is provided with an acid solution output pipe (203), the top of the acid solution output pipe (203) is provided with an acid solution on-off valve (205), and the acid solution output pipe (203) extends into the inside of the acid solution tank (202).
3. The apparatus for treating the surface of a foamed ceramic member according to claim 1, wherein The inside of the treatment chamber (104) is provided with an alkali solution output pipe (207), the top of the alkali solution output pipe (207) is provided with an alkali solution on-off valve (209), and the alkali solution output pipe (207) extends into the inside of the alkali solution tank (206).
4. The foamed ceramic member surface treatment apparatus according to claim 1, wherein The handle (307) is provided with two, the top of the nickel-based alloy treatment tank (305) is fixedly connected with a hanging ring (306), and the hanging ring (306) is provided with four.
5. The foamed ceramic member surface treatment apparatus according to claim 1, wherein The side of the control box (301) is provided with a start-stop button (303) and a physical button (304), and the physical button (304) is provided with a plurality of.
6. The foamed ceramic member surface treatment apparatus according to claim 1, wherein The bottom of the chassis (101) is fixedly connected with a moisture-proof pad (102), and the moisture-proof pad (102) is provided with four.
7. The foamed ceramic member surface treatment apparatus according to claim 1, wherein The side of the box body (103) is fixedly connected with a drainage pipe (105), and the drainage pipe (105) extends into the inside of the treatment chamber (104).
8. A foamed ceramic member surface treatment apparatus according to claim 7, wherein The bottom of the drainage pipe (105) is installed with a drainage pump (106), the top of the drainage pipe (105) is provided with a drainage valve (107), and the inside of the chassis (101) is fixedly connected with a partition plate (108).