Receiving mechanism of honing machine

Abstract

The utility model relates to the technical field of honing machines, and discloses a honing machine material receiving mechanism which comprises a base body, two exhaust pipes are installed on the inner wall of the base body, the outer surfaces of the two exhaust pipes fixedly communicate with a set of nozzles, the front ends of the two exhaust pipes fixedly communicate with a three-way pipe, and a static electricity eliminator is installed on the inner top wall of the base body. The other end of the three-way pipe fixedly communicates with the output end of the static electricity eliminator, a walking mechanism is slidably connected to the upper end of the base body, and two machining devices are slidably connected to the front face of the walking mechanism. According to the material receiving mechanism of the honing machine, air flow of positive and negative ions can be sprayed to a machining area of the base body through cooperation of the exhaust pipe and the multiple nozzles, the air flow can be blown to the surfaces of materials and neutralize static electricity on the surfaces of the materials, and therefore the static electricity on the surfaces can be removed, and impurities are prevented from being adsorbed by the static electricity; and then the ions are transmitted to the machining point through the collecting frame, the chippings at the machining position are extracted, and therefore the practicability of chipping collection is improved.

Description

Technical Field

[0001] This application relates to the field of quilting machine technology, specifically a quilting machine material receiving mechanism. Background Technology

[0002] A quilting machine is a textile machine used to sew linear patterns onto the surfaces of mattresses, bedspreads, quilts, and other similar items. Quilting refers to the process of using long needles to sew layered textiles, securing the inner wadding and ensuring a tight fit between the outer layer and the inner core of the quilt, resulting in a uniform thickness. As the name suggests, a quilting machine replaces manual quilting. Based on the number of stitches and the complexity of the sewn pattern, quilting machines used for quilt sewing can be divided into two categories: straight quilting machines and computerized quilting machines.

[0003] A prior patent (publication number: CN211171123U) discloses a quilting machine, including a support bracket, a transverse support on the support bracket, a quilting machine head on the transverse support, the quilting machine head sliding along the length of the transverse support, a thread feeding assembly on the transverse support, a drive mechanism for sliding the transverse support on the support bracket, clamping assemblies for clamping a quilt at the four corners of the support bracket, an adjusting member for adjusting the distance between the clamping assemblies and the corners of the support bracket, a rotating threaded hole on the support bracket, and a rotating threaded rod, one end of which passes through the rotating threaded hole and is rotatably connected to the clamping assembly, and the rotating threaded rod is threadedly connected to the rotating threaded hole. This design facilitates adjusting the quilt to maintain tension during sewing.

[0004] The aforementioned document can maintain a taut state during the sewing process. However, during operation, when the quilting machine is sewing on multiple layers of fabric, especially if the fabric is thin or loose, the needle may penetrate the fabric and bring out tiny fabric scraps. These scraps may accumulate inside the machine or be scattered in the work area, which can easily affect the normal operation of the machine. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides a honing machine material receiving mechanism that has advantages such as TTTTT and solves the problems mentioned in the background technology.

[0006] To achieve the above objectives, this application provides the following technical solution: a honed sewing machine material collection mechanism, comprising a base, two exhaust pipes installed on the inner wall of the base, a set of nozzles fixedly connected to the outer surface of each of the two exhaust pipes, a three-way pipe fixedly connected to the front end of each of the two exhaust pipes, an electrostatic eliminator installed on the inner top wall of the base, the other end of the three-way pipe fixedly connected to the output end of the electrostatic eliminator, a traveling mechanism slidably connected to the top of the base, two processing devices slidably connected to the front of the traveling mechanism, extension pipes installed on the sides of the two processing devices that are far apart from each other, and a collection frame fixedly connected to the bottom end of each of the two extension pipes.

[0007] The above solution, by installing an exhaust pipe and multiple nozzles, can spray positive and negative ion airflow onto the processing area of ​​the substrate, so that the airflow can reach the surface of the material and neutralize the static electricity on the surface, thereby removing the static electricity from the surface.

[0008] A storage frame is installed on the back of the substrate. The input end of the storage frame is fixedly connected to a connecting pipe. The other ends of the two extension pipes are also fixedly connected to the connecting pipe. By installing the connecting pipe, the suction force in the storage frame can be transmitted to the two collection frames through the extension pipe, so that the two collection frames can collect impurities at the processing point and avoid impurities from being retained or adsorbed onto the processing equipment, thus affecting normal operation.

[0009] A material plate is slidably connected to the upper surface of the substrate, and multiple elastic clamping components are fixedly connected to the upper surface of the material plate. Installing multiple elastic clamping components can clamp the material, so that the material can be in a taut state, which facilitates the processing equipment to perform quilting work on the surface of the material, thereby improving the stability of the quilting process.

[0010] Two slide rails are fixedly connected to the upper surface of the substrate. The material plate is located between the two slide rails. Installing the two slide rails can limit the material plate, so that the material can be in a stable state, which makes it easy to replace or place the material plate.

[0011] Both of the two processing devices are equipped with monitoring modules on their adjacent sides. These monitoring modules can monitor the operating status of the processing devices in real time, including key parameters such as stitch length, stitch density, and pattern complexity, to ensure that each sewing operation meets the design requirements. This helps to promptly identify and correct deviations in the production process and improve product quality.

[0012] The inner wall of the storage frame is equipped with a filter screen, and the outer surface of the storage frame is hinged with a sealing cover. The filter screen can filter out the debris and block it inside the storage frame, which stores the debris. The sealing cover can be installed to collect the debris inside the storage frame when the sealing cover is opened, making it convenient for unified processing.

[0013] An air pump is installed on the back of the substrate. The output end of the air pump is fixedly connected to the upper surface of the storage frame through a pipe. The air pump can transmit suction to the storage frame through the pipe, so that the storage frame can draw the debris into the storage frame through the connecting pipe and the extension pipe, thus avoiding the debris from being retained in the processing area and affecting the operation of the processing equipment.

[0014] Both of the aforementioned extension tubes are made of a telescopic material. The telescopic material of the extension tubes can easily follow the movement of the processing equipment to maintain the continuous suction of the collection frame. It can maintain the uninterrupted suction of the processing equipment during the movement of the processing equipment, thereby continuously collecting debris in the processing area.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] This honing machine material collection mechanism, through the installation of an exhaust pipe and multiple nozzles, can spray positive and negative ion airflow onto the processing area of ​​the substrate, allowing the airflow to reach the surface of the material and neutralize its static electricity, thereby removing surface static electricity and preventing impurities from being attracted by static electricity. Subsequently, the ions are transferred to the processing point through a collection frame to extract the debris from the processing area, thus improving the practicality of debris collection. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this application. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the overall structure of this application. Figure 2 ;

[0019] Figure 3 This is a cross-sectional view of the overall structure of this application;

[0020] Figure 4 This is a schematic diagram of the material plate structure of this application;

[0021] Figure 5 This is a schematic diagram of the processing equipment used in this application.

[0022] In the picture:

[0023] 1. Matrix; 2. Exhaust duct; 3. Nozzle; 4. T-joint; 5. Static eliminator; 6. Walking mechanism; 7. Processing equipment; 8. Extension tube; 9. Collection box; 10. Storage box; 11. Connecting tube; 12. Material plate; 13. Elastic clamping component; 14. Slide rail; 15. Monitoring module; 16. Filter screen; 17. Sealing cover plate; 18. Air pump. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] Please see Figure 1 , Figure 2 and Figure 3 This embodiment of a honed sewing machine material receiving mechanism includes a base 1. Two exhaust pipes 2 are installed on the inner wall of the base 1. A set of nozzles 3 are fixedly connected to the outer surface of each exhaust pipe 2. A three-way pipe 4 is fixedly connected to the front end of each exhaust pipe 2. An electrostatic eliminator 5 is installed on the inner top wall of the base 1. The other end of the three-way pipe 4 is fixedly connected to the output end of the electrostatic eliminator 5. The electrostatic eliminator 5 mainly consists of a high-voltage power generator and a discharge electrode, typically made of ion needles. It ionizes air into a large number of positive and negative ions through high-voltage corona discharge at the tip, and then uses wind to blow these ions onto the surface of the object to neutralize static electricity. Alternatively, the electrostatic eliminator 5 can be directly brought close to the surface of the object to neutralize static electricity. When the surface of the object carries a negative charge, it attracts positive charges within the radiation zone. When it carries a positive charge, it attracts negative charges in the radiation area, thereby neutralizing the static electricity on the surface of the object and achieving the purpose of eliminating static electricity. The upper part of the substrate 1 is slidably connected to a walking mechanism 6. The front of the walking mechanism 6 is slidably connected to two processing devices 7. The two processing devices 7 are each equipped with an extension pipe 8 on the side away from each other. The bottom end of the two extension pipes 8 is fixedly connected to a collection frame 9. By installing an exhaust pipe 2 and cooperating with multiple nozzles 3, positive and negative ion airflow can be sprayed onto the processing area of ​​the substrate 1, so that the airflow can reach the surface of the material and neutralize the static electricity on its surface, thereby removing the static electricity on the surface and avoiding the adsorption of impurities due to static electricity. Then, the ions are transferred to the processing point through the collection frame 9 to extract the debris at the processing point, thereby improving the practicality of debris collection.

[0026] Please see Figure 1 , Figure 3 and Figure 4A storage frame 10 is installed on the back of the base 1. The input end of the storage frame is fixedly connected to a connecting pipe 11. The other ends of the two extension pipes 8 are fixedly connected to the connecting pipe 11. By installing the connecting pipe 11, the suction force in the storage frame 10 can be transmitted to the two collection frames 9 through the extension pipes 8, so that the two collection frames 9 can collect impurities at the processing point and avoid impurities from being retained or adsorbed onto the processing equipment 7 and affecting normal operation. A material plate 12 is slidably connected to the upper surface of the base 1. Multiple elastic clamping parts 13 are fixedly connected to the upper surface of the material plate 12. Installing multiple elastic clamping parts 13 can clamp the material and keep it in a taut state, which is convenient for the processing equipment 7 to perform quilting work on the surface of the material, thereby improving the stability of the quilting process. Two slide rails 14 are fixedly connected to the upper surface of the base 1. The material plate 12 is located between the two slide rails 14. Installing the two slide rails 14 can limit the material plate 12 and keep the material in a stable state, which is convenient for replacing or placing the material plate 12.

[0027] Please see Figure 1 , Figure 4 and Figure 5 Both processing devices 7 are equipped with monitoring modules 15 on their adjacent sides. These modules 15 monitor the real-time operating status of the processing devices 7, including key parameters such as stitch length, stitch density, and pattern complexity, ensuring that each sewing operation meets design requirements. This helps to promptly identify and correct deviations in the production process, improving product quality. A filter screen 16 is installed on the inner wall of the storage frame 10, and a sealing cover 17 is hinged to the outer surface of the storage frame 10. The filter screen 16 filters out debris and traps it within the storage frame 10, storing the debris. The sealing cover 17 allows for the collection of debris inside the storage frame 10 when it is opened, facilitating its maintenance. For unified processing, an air pump 18 is installed on the back of the base 1. The output end of the air pump 18 is fixedly connected to the upper surface of the collection frame 10 through a pipe. The air pump 18 can transmit suction to the collection frame 10 through the pipe, so that the collection frame 10 can draw debris into the collection frame 10 through the connecting pipe 11 and the extension pipe 8, so as to avoid debris from being stuck in the processing area and affecting the operation of the processing equipment 7. Both extension pipes 8 are made of telescopic material. The telescopic material of the extension pipes 8 can easily follow the movement of the processing equipment 7 and maintain the continuous suction of the collection frame 9. It can maintain the uninterrupted suction of the processing equipment 7 during the movement of the processing equipment 7, so as to continuously collect debris in the processing area.

[0028] In this embodiment, a honed sewing machine material collection mechanism, through the cooperation of an exhaust pipe 2 and multiple nozzles 3, can spray positive and negative ion airflow onto the processing area of ​​the substrate 1, so that the airflow can reach the surface of the material and neutralize the static electricity on its surface, thereby removing the static electricity on the surface and preventing impurities from being attracted by static electricity. Then, the ions are transferred to the processing point through the collection frame 9 to extract the debris at the processing point, thereby improving the practicality of debris collection.

[0029] The working principle of the above embodiment is as follows: During the quilting process of the material, the material is first laid flat on the material plate 12, and multiple elastic clamps 13 are used to clamp the edges and corners of the material to keep it taut. Then, the material plate 12 is slid onto the base 1. The installation slide rail 14 can limit the position of the material plate 12, which can improve the accuracy and efficiency of the installation of the material plate 12. Then, the traveling mechanism 6 drives the two processing devices 7 to move, and the two processing devices 7 perform quilting work on the surface of the material. At this time, the static eliminator 5 is activated and generates an airflow with positive and negative ions. The airflow can enter the two exhaust pipes 2 through the three-way pipe 4 and be sprayed into the processing area from multiple nozzles 3. The airflow can blow onto the surface of the material and neutralize the static electricity on its surface, thereby removing the static electricity on the surface and preventing the attraction of static electricity. Impurities are removed, and then the vacuum pump 18 is started, creating negative pressure inside the collection frame 10. This pressure is then introduced into the two extension pipes 8 through the connecting pipe 11, and collected by the two collection frames 9. This prevents the debris from accumulating in the processing area or adhering to the processing equipment 7, thus improving the practicality of debris collection. The debris entering the collection frame 10 is blocked by the filter screen 16 and retained inside the collection frame 10. The debris can be removed from the collection frame 10 by opening the sealing cover 17 for unified processing. During the overall operation, the monitoring module 15 can monitor the operating status of the processing equipment 7 in real time, including key parameters such as stitch length, stitch density, and pattern complexity, ensuring that each sewing meets the design requirements. This helps to promptly identify and correct deviations in the production process, improving product quality.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A honed sewing machine material receiving mechanism, comprising a base (1), characterized in that: The inner wall of the substrate (1) is equipped with two exhaust pipes (2). The outer surfaces of the two exhaust pipes (2) are fixedly connected to a set of nozzles (3). The front ends of the two exhaust pipes (2) are fixedly connected to a three-way pipe (4). The inner top wall of the substrate (1) is equipped with an electrostatic eliminator (5). The other end of the three-way pipe (4) is fixedly connected to the output end of the electrostatic eliminator (5). The upper part of the substrate (1) is slidably connected to a walking mechanism (6). The front of the walking mechanism (6) is slidably connected to two processing devices (7). The two processing devices (7) are each equipped with an extension pipe (8) on the side away from each other. The bottom ends of the two extension pipes (8) are fixedly connected to a collection frame (9).

2. The quilting machine material receiving mechanism according to claim 1, characterized in that: A storage frame (10) is installed on the back of the base (1). The input end of the storage frame is fixedly connected to a connecting pipe (11), and the other ends of the two extension pipes (8) are fixedly connected to the connecting pipe (11).

3. The quilting machine material receiving mechanism according to claim 1, characterized in that: The upper surface of the substrate (1) is slidably connected to a material plate (12), and the upper surface of the material plate (12) is fixedly connected to a plurality of elastic clamping members (13).

4. The quilting machine material receiving mechanism according to claim 1, characterized in that: Two slide rails (14) are fixedly connected to the upper surface of the substrate (1), and the material plate (12) is located between the two slide rails (14).

5. The quilting machine material receiving mechanism according to claim 1, characterized in that: Monitoring modules (15) are installed on the side of each of the two processing devices (7) that are close to each other.

6. The quilting machine material receiving mechanism according to claim 2, characterized in that: The inner wall of the storage frame (10) is fitted with a filter screen (16), and the outer surface of the storage frame (10) is hinged with a sealing cover plate (17).

7. The quilting machine material receiving mechanism according to claim 1, characterized in that: An air pump (18) is installed on the back of the substrate (1), and the output end of the air pump (18) is fixedly connected to the upper surface of the storage frame (10) through a pipe.

8. The quilting machine material receiving mechanism according to claim 1, characterized in that: Both of the aforementioned extension tubes (8) are made of a telescopic material.

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