Testing device of direct-current booster pump

By installing a booster pump inside the oil tank and directly connecting it to the test tube, the problem of inaccurate testing caused by the complex piping of the booster pump test bench in the prior art is solved, achieving the effect of simplifying the structure and improving the accuracy of testing.

CN223923255UActive Publication Date: 2026-02-17BEIJING HENGXIN TONGWEI TECH DEV CO LTD
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Patent Information

Application Number
CN202520431938.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-17
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

In existing booster pump test bench designs, the booster pump is set up independently of the fuel tank and connected by complex pipelines. This results in an excessively long fuel flow path during the test, causing additional pressure loss and flow rate changes, affecting test accuracy, and increasing structural complexity and maintenance difficulty.

Method used

Design a test device for a DC booster pump. The device adopts a closed-cavity structure, with the booster pump installed inside the fuel tank. The test tube directly connects the fuel outlet of the booster pump to the inside of the fuel tank, simplifying the pipeline layout, shortening the fuel flow path, and ensuring the accuracy of the test.

Benefits of technology

It effectively avoids pressure loss and flow rate changes caused by fuel flowing over long distances, improves the accuracy of test results, simplifies the structure, and reduces the difficulty of installation and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a testing device of a direct current booster pump, which comprises a device main body and a testing mechanism, the device main body is provided with an oil tank, the oil tank comprises a cover plate and a tank body, and the cover plate is provided with a mounting bracket used for mounting the booster pump; the cover plate and the box body are detachably connected, the cover plate and the box body jointly form a closed containing cavity used for containing the installation support, the booster pump and the fuel oil, after the cover plate and the box body are buckled, the booster pump is located in the containing cavity, an oil suction opening of the booster pump is completely immersed in the fuel oil, and the fuel oil can be efficiently sucked in and tested; the testing mechanism comprises a testing pipe, one end of the testing pipe penetrates through the cover plate to be connected with the oil outlet of the booster pump, and the other end of the testing pipe penetrates through the box body to extend into the containing cavity to be effectively connected with the interior of the oil tank, so that the pipeline layout is simplified, and the flowing path of fuel oil from the oil outlet of the booster pump to the interior of the oil tank is shortened; extra pressure loss and flow change caused by long-distance flowing of fuel oil are avoided, and the accuracy of a test result is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of booster pump test, especially to a testing device for direct current booster pump. BACKGROUND

[0002] In the field of aviation, the booster pump is one of the key components of the aviation fuel system, and its main function is to increase the fuel pressure to ensure that the engine can obtain sufficient and stable fuel supply.

[0003] The applicant finds that the prior art at least has the following technical problems:

[0004] The design of the existing booster pump test bench has defects, which has certain adverse effects on the accuracy and efficiency of the test. For example, the application number is CN201721374498.3, and the name is a fuel pump test bench. The booster pump is located at the bottom of the turnover oil tank 1, which absorbs the fuel in the turnover oil tank 1. After being pressurized by the fuel booster pump, it passes through the first filter 7, the upper quick connector 10, the lower quick connector 11, the left flow valve 12, the flow meter 14, the air cooler 15, the second filter 8, and then enters the high oil tank 2. The fuel in the high oil tank 2 passes through the right flow valve 13 and the third filter 9 to supplement the turnover oil tank 1, so that the fuel circulates.

[0005] However, the following problems exist: Because the booster pump is independent of the turnover oil tank and the high oil tank and is connected to the turnover oil tank and the high oil tank through a complex pipeline, the fuel needs a long flow path during the test, which may cause additional pressure loss and flow changes, thereby affecting the accuracy of the test. Moreover, the overall structure is complex and cumbersome, increasing the difficulty of installation and maintenance, and occupying a large space.

[0006] Therefore, the utility model is proposed. UTILITY MODEL CONTENT

[0007] The utility model aims to provide a testing device for direct current booster pump, to solve the technical problem that the design of the existing booster pump test bench has defects in the prior art, the booster pump is independent of the oil tank and is connected through a complex pipeline, which causes the fuel to need a long flow path during the test, which may cause additional pressure loss and flow changes, thereby affecting the accuracy of the test. The preferred technical solutions in many technical solutions provided by the utility model can produce many technical effects, which are described in detail below.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0009] The utility model provides a kind of testing device of direct current booster pump, including device main body and testing mechanism, the device main body is provided with oil tank, the oil tank includes cover plate and tank body, mounting bracket is provided on the cover plate, for installing booster pump;The cover plate with the tank body is detachably connected, and both form closed containing cavity, for accommodating mounting bracket, booster pump and fuel oil;The testing mechanism includes test tube, one end of the test tube is connected with the oil outlet of booster pump by passing through the cover plate, and the other end extends into the containing cavity by passing through the tank body.

[0010] Preferably, the mounting bracket is U-shaped, and a mounting flange compatible with the oil suction flange of the booster pump is formed on one side plate of the mounting bracket.

[0011] Preferably, the area of the cover plate is greater than the opening area of the tank body, and the two are connected by bolts.

[0012] Preferably, a first mounting hole is formed on the cover plate, and a second mounting hole is formed on the tank body. The inlet end of the test tube is connected with the oil outlet of the booster pump by passing through the first mounting hole, and the outlet end of the test tube extends into the containing cavity by passing through the second mounting hole.

[0013] Preferably, a fixing seat is arranged on the top plate of the tank body between the first mounting hole and the second mounting hole, for fixing the test tube; and a corrugated pipe section is arranged between the first mounting hole and the fixing seat of the test tube.

[0014] Preferably, the testing device further comprises an oil overflow pipe and an oil receiving disc. The oil receiving disc is arranged on the testing mechanism and below the oil tank. The inlet end of the oil overflow pipe is connected with the oil overflow port of the booster pump, and the outlet end of the oil overflow pipe extends above the oil receiving disc through the oil seepage port on the bottom surface of the tank body.

[0015] Preferably, a hanging piece is arranged on the inner wall of the tank body, for hanging the oil overflow pipe.

[0016] Preferably, the testing mechanism further comprises a flow sensor, a pressure sensor, a flow regulating valve, a temperature sensor, a junction box and a control box. The flow sensor, the pressure sensor and the flow regulating valve are arranged on the test tube. The temperature sensor is arranged on the tank body, and the testing end thereof extends into the containing cavity. The flow sensor, the pressure sensor, the flow regulating valve and the temperature sensor are electrically connected with the junction box respectively, and the junction box is electrically connected with the control box.

[0017] Preferably, a handle is arranged on the cover plate, a push hand is arranged on the device body, and moving wheels are arranged at the four corners of the bottom surface of the device body.

[0018] Preferably, a protective cover is arranged on the device body and is hingedly connected with the box.

[0019] The preferred technical solutions of the utility model can produce at least the following technical effects:

[0020] The utility model discloses effectively avoid the design of the existing booster pump test board in the prior art, and the booster pump is arranged independently of the oil tank and is connected through complex pipelines, so that fuel needs a long flow path during the testing process, and additional pressure loss and flow change may exist, thereby affecting the accuracy of the testing. The utility model provides a test device for a direct-current booster pump, which comprises a device body and a testing mechanism, the device body is provided with an oil tank, the oil tank comprises a cover plate and a box, a mounting bracket is arranged on the cover plate and is used for mounting the booster pump, the cover plate is detachably connected with the box, and the cover plate and the box jointly form a closed containing cavity for containing the mounting bracket, the booster pump and fuel, and the testing mechanism comprises a testing pipe, one end of the testing pipe is connected with an oil outlet of the booster pump through the cover plate, and the other end of the testing pipe extends into the containing cavity through the box. The utility model discloses that the booster pump is mounted on the mounting bracket, when the cover plate is buckled with the box, the booster pump is located in the containing cavity, and the oil suction port of the booster pump is completely immersed in the fuel, so that the fuel can be efficiently sucked and tested. Meanwhile, one end of the testing pipe is connected with the oil outlet of the booster pump in a sealed mode through the cover plate, the other end of the testing pipe extends into the containing cavity through the box and is connected with the inside of the oil tank in an effective mode, the pipeline layout is simplified, the flow path of the fuel from the oil outlet of the booster pump to the inside of the oil tank is shortened, additional pressure loss and flow change caused by long-distance flow of the fuel are avoided, and the accuracy of the testing result is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0022] Figure 1 It is a structure schematic diagram of the test device for the direct-current booster pump provided by the utility model,

[0023] Figure 2 It is a structure schematic diagram of the cover plate of the test device for the direct-current booster pump provided by the utility model in a perspective state,

[0024] Figure 3 is a structural schematic view of the cover plate, mounting bracket and booster pump of the testing device of the direct current booster pump provided by the utility model

[0025] Figure 4 is a system block diagram of the testing device of the direct current booster pump provided by the utility model.

[0026] In the figure,

[0027] 1, device main body; 2, protective cover; 3, cover plate; 31, handle; 32, first mounting hole; 33, third mounting hole; 4, box body; 41, push handle; 42, oil scale; 43, second mounting hole; 44, oil seepage opening; 45, oil drain opening; 46, opening; 5, mounting bracket; 51, mounting flange; 52, through hole; 6, booster pump; 61, oil suction flange; 7, test tube; 71, corrugated pipe section; 8, moving wheel; 9, oil receiving disc; 10, fixing seat; 11, oil overflow pipe; 12, oil drain pipe; 13, power cord; 14, flow sensor; 15, pressure sensor; 16, flow regulating valve; 17, temperature sensor; 18, junction box; 19, control box; 20, suspension. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope protected by the utility model.

[0029] The utility model provides a kind of testing device of direct current booster pump 6, including device main body 1 and testing mechanism, device main body 1 is provided with oil tank, and oil tank includes cover plate 3 and box body 4, cover plate 3 is provided with mounting bracket 5, for installing booster pump 6;Cover plate 3 and box body 4 are detachably connected, and both form closed containing cavity, for containing mounting bracket 5, booster pump 6 and fuel oil;Testing mechanism includes test tube 7, one end of test tube 7 is connected with the oil outlet of booster pump 6 by cover plate 3, and the other end extends to containing cavity by box body 4.

[0030] When the cover plate 3 is buckled with the box body 4, the booster pump 6 is located in the containing cavity, and the oil suction port of the booster pump 6 is completely immersed in the fuel, which can efficiently suck the fuel and test. At the same time, one end of the test pipe 7 penetrates the cover plate 3 and is sealingly connected with the oil outlet of the booster pump 6, and the other end penetrates the box body 4 and directly extends into the containing cavity, thereby forming effective connection with the inside of the fuel tank. In this way, the pipeline layout is simplified, the flow path of the fuel from the oil outlet of the booster pump 6 to the inside of the fuel tank is shortened, the additional pressure loss and flow variation of the fuel due to long distance flow are avoided, and the accuracy of the test result is improved.

[0031] As an optional embodiment, as shown in Figure 2 、 Figure 3 、 Figure 4 , the mounting bracket 5 is in a U-shaped structure, a mounting flange 51 adapted to the oil suction port flange 61 of the booster pump 6 is arranged on one side plate of the mounting bracket 5, and a plurality of through holes 52 are arranged on the bottom plate of the mounting bracket 5.

[0032] Further, the side plate of the mounting bracket 5 is connected with the lower surface of the cover plate 3. A plurality of connecting holes adapted to the threaded holes of the oil suction port flange 61 are arranged on the mounting flange 51. The bolts pass through the connecting holes and the threaded holes to tightly connect the mounting flange 51 and the oil suction port flange 61 together, so that the booster pump 6 is stably mounted on the mounting bracket 5.

[0033] The booster pump 6 and the bottom plate of the mounting bracket 5 have a gap, and a plurality of through holes 52 are arranged on the bottom plate, which facilitates the flow of fuel and heat dissipation.

[0034] The mounting direction of the booster pump 6 can be set according to the test requirements. For example, as shown in Figure 2 , the central axis of the booster pump 6 is parallel to the width direction of the fuel tank. For another example, as shown in Figure 4 , the central axis of the booster pump 6 is parallel to the length direction of the fuel tank.

[0035] As an optional embodiment, as shown in Figure 2 , the area of the cover plate 3 is greater than the area of the opening 46 of the box body 4, and the two are connected by bolts.

[0036] In this way, when the cover plate 3 covers the opening 46 of the box body 4, the edge of the cover plate 3 exceeds the edge of the opening 46 to close the opening 46 of the box body 4, and the relative position of the booster pump 6 and the containing cavity is fixed by the edge of the cover plate 3, thereby improving the stability and reliability of the test.

[0037] Further, a plurality of first connecting holes are arranged on the edge of the cover plate 3, a plurality of second connecting holes adapted to the first connecting holes are arranged on the box body 4, and the bolts pass through the first connecting holes and the second connecting holes to connect the cover plate 3 and the box body 4 stably together.

[0038] As an optional implementation, as shown in Figure 2 、 Figure 3 、 Figure 4 , the cover plate 3 is provided with a first mounting hole 32, and the box body 4 is provided with a second mounting hole 43. The inlet end of the test pipe 7 is connected with the oil outlet of the booster pump 6 through the first mounting hole 32, and the outlet end of the test pipe 7 extends into the containing cavity through the second mounting hole 43.

[0039] During the test, the fuel is sucked in through the oil suction port of the booster pump 6, discharged from the oil outlet of the booster pump 6, and directly flows back into the oil tank through the test pipe 7, forming a complete test cycle.

[0040] As an optional implementation, as shown in Figure 2 、 Figure 4 , a fixing seat 10 is arranged on the top plate of the box body 4 between the first mounting hole 32 and the second mounting hole 43, and is used for fixing the test pipe 7. The test pipe 7 adopts a corrugated pipe section 71 between the first mounting hole 32 and the fixing seat 10.

[0041] Further, a fixing hole matched with the test pipe 7 is formed in the fixing seat 10 to support and fix the test pipe 7, thereby improving the stability of the test pipe 7 during the test.

[0042] The test pipe 7 adopts a multi-section splicing structure, and the specific arrangement mode can be set according to the use requirement.

[0043] The corrugated pipe section 71 is a pipeline with flexibility and scalability, which can provide a certain adjustment space for the test pipe 7. When the cover plate 3 needs to be separated from the box body 4 or reassembled, the flexibility and scalability of the corrugated pipe section 71 enable the test pipe 7 to adapt to the movement of the cover plate 3, thereby avoiding damage to the test pipe 7.

[0044] As an optional implementation, it further includes an oil overflow pipe 11 and an oil receiving disc 9. The oil receiving disc 9 is arranged on the test mechanism and located below the oil tank. The inlet end of the oil overflow pipe 11 is connected with the oil overflow port of the booster pump 6, and the outlet end of the oil overflow pipe 11 extends above the oil receiving disc 9 through the oil seepage port 44 on the bottom surface of the box body 4.

[0045] In this way, since the booster pump 6 may generate oil overflow during the test. When the booster pump 6 generates oil overflow, the fuel flows into the oil receiving disc 9 through the oil overflow pipe 11 for collection.

[0046] As an optional implementation, as shown in Figure 4 , a hanging piece 21 is arranged on the inner wall of the box body 4, and is used for hanging the oil overflow pipe 11.

[0047] In the non-test state, the overflow pipe 11 can be stably hung on the inner wall of the tank 4, facilitating the assembly with the fuel pump during the test.

[0048] As an optional embodiment, as shown in Figure 2 、 Figure 4 , the test mechanism further comprises a flow sensor 14, a pressure sensor 15, a flow regulating valve 16, a temperature sensor 17, a junction box 18 and a control box 19, the flow sensor 14, the pressure sensor 15 and the flow regulating valve 16 are arranged on the test pipe 7; the temperature sensor 17 is arranged on the tank 4 and its test end extends into the containing cavity; the flow sensor 14, the pressure sensor 15, the flow regulating valve 16 and the temperature sensor 17 are respectively electrically connected with the junction box 18, and the junction box 18 is electrically connected with the control box 19.

[0049] Further, the cover plate 3 is provided with a third mounting hole 33 for the power line 13 to pass through. The power line 13 is electrically connected with the junction box 18 for providing electric energy for the booster pump 6.

[0050] The flow sensor 14 is used to monitor the flow change of the fuel in the test pipe 7 in real time.

[0051] The pressure sensor 15 is used to monitor the pressure change of the fuel in the test pipe 7 in real time.

[0052] The temperature sensor 17 is used to measure the temperature of the fuel in the containing cavity.

[0053] The flow regulating valve 16 is used to adjust the flow of the fuel according to the test needs.

[0054] The control box 19 is installed separately from the device main body 1, and the control circuit contact is away from the oil tank, so that it is isolated and safer to work.

[0055] It should be noted that the flow sensor 14, the pressure sensor 15, the flow regulating valve 16, the temperature sensor 17, the power line 13, the junction box 18 and the control box 19 adopt the prior art, and the circuit connection relationship between the aforementioned components also adopts the prior art, which will not be described in detail here.

[0056] As an optional embodiment, as shown in Figure 1 、 Figure 4 , the cover plate 3 is provided with a handle 31, the device main body 1 is provided with a push hand 41, and the bottom surface of the device main body 1 is provided with four moving wheels 8.

[0057] Further, the number of the handle 31 is two, and they are symmetrically arranged on the upper surface of the cover plate 3, facilitating the disassembly and installation of the cover plate 3 and the booster pump 6.

[0058] The push hand 41 is arranged on the outer side of the device body 1 and cooperates with the moving wheel 8, facilitating the movement and carrying of the device body 1 and improving the convenience and flexibility of the test.

[0059] As an optional embodiment, as shown in Figure 1 The device body 1 is provided with a protective cover 2, and the protective cover 2 is hingedly connected with the box body 4.

[0060] The protective cover 2 is connected with the box body 4 through a plurality of hinges. When the protective cover 2 is buckled with the box body 4, the upper surface of the box body 4 can be covered, thereby providing protection for the test mechanism.

[0061] As an optional embodiment, as shown in Figure 4 An oil scale 42 is arranged in the box body 4, for measuring and indicating the liquid level of the fuel in the box body 4.

[0062] As an optional embodiment, as shown in Figure 1 、 Figure 4 An oil drain port 45 is arranged on the bottom surface of the box body 4, and an oil drain pipe 12 is sealingly connected with the oil drain port 45, so as to guide the fuel to the oil receiving disc 9 or other collection container, so that the fuel can be completely drained from the box body 4. The oil drain pipe 12 is provided with a manual valve.

[0063] It can be understood that the same or similar parts in the above embodiments can be mutually referred to, and the contents not described in detail in some embodiments can be referred to the same or similar contents in other embodiments.

[0064] In the description of the utility model, it needs to be explained that, unless otherwise specified, the meaning of "multiple" is two or more than two; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, a specific orientation and operation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0065] In the description of the utility model, it also needs to be explained that, unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0066] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example" or "one example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0067] The above is merely a specific implementation of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A test device for a direct current booster pump, characterized by, The device comprises a device body and a testing mechanism, the device body is provided with an oil tank, the oil tank comprises a cover plate and a tank body, the cover plate is provided with a mounting bracket for mounting a booster pump, the cover plate and the tank body are detachably connected and jointly form a closed containing cavity for containing the mounting bracket, the booster pump and fuel oil, and the testing mechanism comprises a testing pipe, one end of the testing pipe is connected with an oil outlet of the booster pump through the cover plate, and the other end of the testing pipe extends into the containing cavity through the tank body.

2. A test device for a DC-boost pump according to claim 1, characterized in that The mounting bracket is in a U-shaped structure, a mounting flange matched with an oil suction flange of the booster pump is formed on one side plate of the mounting bracket, and a plurality of through holes are formed on a bottom plate of the mounting bracket.

3. A test device for a DC-boost pump according to claim 2, characterized in that The area of the cover plate is greater than the opening area of the tank body, and the cover plate and the tank body are connected by bolts.

4. A test device for a DC-boost pump according to claim 3, characterized in that The cover plate is provided with a first mounting hole, the tank body is provided with a second mounting hole, the inlet end of the testing pipe is connected with the oil outlet of the booster pump through the first mounting hole, and the outlet end of the testing pipe extends into the containing cavity through the second mounting hole.

5. A test device for a DC-boost pump according to claim 4, characterized in that A fixing seat is arranged on the top plate of the tank body between the first mounting hole and the second mounting hole, and the testing pipe is fixed by the fixing seat, and a corrugated pipe section is arranged between the first mounting hole and the fixing seat.

6. The test device for a DC-boost pump according to claim 1, wherein An oil overflow pipe and an oil receiving disc are further arranged, the oil receiving disc is arranged on the testing mechanism and below the oil tank, the inlet end of the oil overflow pipe is connected with an oil overflow port of the booster pump, and the outlet end of the oil overflow pipe extends above the oil receiving disc through an oil seepage port on the bottom surface of the tank body.

7. A test device for a DC-boost pump according to claim 6, characterized in that A hanging piece is arranged on the inner wall of the tank body for hanging the oil overflow pipe.

8. The test device for a DC-boost pump according to claim 1, wherein The testing mechanism further comprises a flow sensor, a pressure sensor, a flow regulating valve, a temperature sensor, a junction box and a control box, the flow sensor, the pressure sensor and the flow regulating valve are arranged on the testing pipe, the temperature sensor is arranged on the tank body and extends into the containing cavity, the flow sensor, the pressure sensor, the flow regulating valve and the temperature sensor are electrically connected with the junction box, and the junction box is electrically connected with the control box.

9. The test device for a DC-boost pump according to claim 1, wherein A handle is arranged on the cover plate, a push handle is arranged on the device body, and moving wheels are arranged at the four corners of the bottom surface of the device body.

10. The test device for a DC-boost pump according to claim 1, wherein A protective cover is arranged on the device body and hingedly connected with the tank body.

Citation Information

Patent Citations

  • Fuel pump test bed

    CN207268214U