Air-tight seal detection device for ceramic bottle

By designing an airtightness testing device that includes components such as a housing, track frame, moving frame, and piston plate, the problem of high cost of existing equipment has been solved, achieving low-cost and high-efficiency airtightness testing of ceramic bottles and meeting the needs of large-scale production.

CN223925934UActive Publication Date: 2026-02-17CHONGQING JIAHE CERAMICS CO LTD
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Patent Information

Application Number
CN202520679463.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-02-17
Estimated Expiration
2035-04-11

AI Technical Summary

Technical Problem

Existing gas seal testing equipment is expensive and cannot meet the testing needs of large-scale production, thus affecting the testing efficiency of ceramic bottles.

Method used

An airtightness detection device was designed, comprising a housing, a track frame, a movable frame, a piston plate, a lead screw, a rotating frame, an air pump, a hose, a pressure sensor, a water injection assembly, and a bracket assembly. The device seals the bottle opening with the piston plate, pressurizes the bottle with the air pump, and monitors the pressure in real time with the pressure sensor to observe whether bubbles are emerging, thus achieving rapid detection.

Benefits of technology

It reduces testing costs, improves the testing efficiency of ceramic bottles, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223925934U_ABST
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Abstract

The utility model relates to the technical field of airtight detection of bottles, in particular to an airtight sealing detection device for ceramic bottles, which comprises a box body, a track frame, a movable frame, a piston plate, a screw rod, a rotating frame, an air pump, a hose, a pressure sensor, a water injection assembly and a bracket assembly. The position of a piston plate is adjusted until a rubber layer at the bottom of the piston plate abuts against a bottle opening of the ceramic bottle device, in the process, a hose is wound on the outer side wall of a lead screw, then an air pump is started to pressurize the interior of the ceramic bottle device, a pressure sensor transmits pressure in the bottle device in real time at the moment, and then an air cylinder is started to abut against a movable frame to move downwards; the ceramic bottle device is detected through the mode, the cost expenditure is reduced, the detection requirement of large-scale production is met, and the detection efficiency of the ceramic bottle device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bottle ware airtight detection technical field especially relates to a kind of airtight detection device of ceramic bottle ware. BACKGROUND

[0002] In the process collection field, ceramic bottle ware becomes the treasure in the eyes of collector by unique artistic beauty;In food and drug industry, its excellent chemical stability provides reliable guarantee for the storage and transportation of product, and traditional detection mode is mainly opened manually, which is low in efficiency and inconvenient to use.

[0003] At present, the inspection is carried out by airtight detection equipment, and the existing airtight detection equipment is generally provided with a vacuum machine and a box for making ceramic bottle ware vacuum, so that the ceramic bottle ware is placed in vacuum state by using the vacuum machine, and the value change of pressure sensor is observed, which is convenient for operator to operate and use.

[0004] However, the above-mentioned way of vacuum extraction is high in cost, and it is difficult to meet the detection needs of large-scale production, which affects the detection efficiency of ceramic bottle ware. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of airtight detection device of ceramic bottle ware, to solve the problem of high cost of vacuum extraction in prior art, difficult to meet the detection needs of large-scale production, affect the detection efficiency of ceramic bottle ware.

[0006] To achieve the above-mentioned purpose, the utility model provides a kind of airtight detection device of ceramic bottle ware, including box, track frame, moving frame, piston plate, screw rod, rotating frame, air pump, hose, pressure sensor, water injection assembly and bracket assembly, the track frame is fixedly connected with the box, and located in the inner side wall of the box, the moving frame is slidably connected with the track frame, and located in the inner side wall of the track frame, the moving frame has screw hole, the screw hole is threadedly matched with the screw rod, the piston plate is fixedly connected with the screw rod, and located in the outer side wall of the screw rod, the air pump is fixedly connected with the box, and located in one side of the box, the hose is communicated with the piston plate and the air pump, the rotating frame is fixedly connected with the screw rod, and located above the screw rod, the pressure sensor is fixedly connected with the piston plate, and located below the piston plate, the bracket assembly is arranged on the inner bottom wall of the moving frame, and the water injection assembly is arranged on one side of the box.

[0007] The water injection assembly comprises a water storage tank, a pump body and a connecting pipe, the water storage tank is fixedly connected with the box body and located at one side of the box body, the pump body is detachably connected with the water storage tank and located above the water storage tank, and the connecting pipe is in communication with the pump body and located at one end of the pump body and penetrates through the box body.

[0008] The water injection assembly further comprises a drain pipe and a valve, the drain pipe is in communication with the water storage tank and located at one side of the water storage tank, and the valve is in communication with the drain pipe and located at the middle part of the drain pipe.

[0009] The bracket assembly comprises a tray, a bidirectional screw rod and two sliding frames, the tray is fixedly connected with the moving frame and located at the inner bottom wall of the moving frame, the tray is provided with a sliding groove, the sliding groove is in sliding fit with the two sliding frames, the bidirectional screw rod is rotationally connected with the tray and located at the inner side wall of the sliding groove, and the bidirectional screw rod is in screw fit with the two sliding frames.

[0010] The bracket assembly further comprises a connecting knob, the connecting knob is fixedly connected with the bidirectional screw rod and located at one end of the bidirectional screw rod, and the connecting knob is in rotational fit with the tray.

[0011] The air-tight sealing detection device of the ceramic bottle ware of the utility model, when using, the ceramic bottle ware is fixed by the bracket assembly, then the rotating frame is rotated, the lead screw is driven to rotate, the position of the piston plate is adjusted, until the rubber layer at the bottom of the piston plate abuts against the bottle mouth of the ceramic bottle ware, the bottle mouth is sealed, in this process, the hose is wound on the outer side wall of the lead screw, the air pump is started by clicking the controller, then the ceramic bottle ware is pressurized by the hose, at this time, the pressure sensor transmits the pressure in the ceramic bottle ware in real time, the water source in the box body is controlled by the water injection assembly, then the air cylinder is started, the moving frame is driven to displace downward, until the whole ceramic bottle ware is located below the horizontal plane, whether there is air bubble on the surface of the ceramic bottle ware is observed, if there is air bubble, it indicates that the bottle ware leaks, the ceramic bottle ware is detected by this way, the cost is reduced, the detection demand of large-scale production is met, and the detection efficiency of the ceramic bottle ware is improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description.

[0013] Figure 1 is the structural schematic view of the air-tight sealing detection device of the ceramic bottle ware of the utility model.

[0014] Figure 2This is a right view of the gas tightness detection device for ceramic bottles according to this utility model.

[0015] Figure 3 This is the utility model Figure 2 A sectional view along line AA.

[0016] Figure 4 This is the utility model Figure 3 Enlarged view of the local structure at point B.

[0017] 101-Box body, 102-Rail frame, 103-Moving frame, 104-Piston plate, 105-Screw rod, 106-Rotating frame, 107-Air pump, 108-Hose, 109-Pressure sensor, 110-Water tank, 111-Pump body, 112-Connecting pipe, 113-Drain pipe, 114-Valve, 115-Tray, 116-Double threaded rod, 117-Slide, 118-Connecting knob, 119-Threaded hole, 120-Slide groove, 121-Cylinder. Detailed Implementation

[0018] Please see Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the gas tightness detection device for ceramic bottles according to this utility model. Figure 2 This is a right view of the gas tightness detection device for ceramic bottles according to this utility model. Figure 3 This is the utility model Figure 2 AA-line sectional view, Figure 4 This is the utility model Figure 3 Enlarged view of the local structure at point B.

[0019] This utility model provides an airtightness detection device for ceramic bottles, including a housing 101, a track frame 102, a movable frame 103, a piston plate 104, a lead screw 105, a rotating frame 106, an air pump 107, a hose 108, a pressure sensor 109, a water injection assembly, and a bracket assembly. The water injection assembly includes a water storage tank 110, a pump body 111, a connecting pipe 112, a drain pipe 113, and a valve 114. The bracket assembly includes a tray 115, a bidirectional threaded rod 116, two slides 117, and a connecting knob 118. The movable frame 103 has a threaded hole 119, and the tray 115 has a sliding groove 120.

[0020] The track frame 102 is fixedly connected with the box body 101 and located on the inner side wall of the box body 101, the moving frame 103 is slidably connected with the track frame 102 and located on the inner side wall of the track frame 102, the moving frame 103 is provided with a threaded hole 119 which is threadedly matched with the lead screw 105, the piston plate 104 is fixedly connected with the lead screw 105 and located on the outer side wall of the lead screw 105, the air pump 107 is fixedly connected with the box body 101 and located on one side of the box body 101, the hose 108 is in communication with the piston plate 104 and the air pump 107, the rotating frame 106 is fixedly connected with the lead screw 105 and located above the lead screw 105, the pressure sensor 109 is fixedly connected with the piston plate 104 and located below the piston plate 104, the bracket assembly is arranged on the inner bottom wall of the moving frame 103, and the water injection assembly is arranged on one side of the box body 101.

[0021] In the embodiment, the ceramic bottle is fixed by the bracket assembly, the rotating frame 106 is rotated to drive the lead screw 105 to rotate, the position of the piston plate 104 is adjusted until the rubber layer at the bottom of the piston plate 104 abuts against the bottle mouth of the ceramic bottle for sealing the bottle mouth, the hose 108 is wound on the outer side wall of the lead screw 105 in the process, the air pump 107 is started by clicking the controller, and the ceramic bottle is pressurized by the hose 108, the pressure sensor 109 transmits the pressure in the ceramic bottle in real time, the water source in the box body 101 is controlled by the water injection assembly, then the air cylinder 121 is started to abut against the moving frame 103 to displace downward until the ceramic bottle is located below the horizontal plane, whether bubbles are observed on the surface of the ceramic bottle, if bubbles exist, it indicates that the ceramic bottle leaks, the ceramic bottle is detected in this way, the cost is reduced, the detection demand of large-scale production is met, and the detection efficiency of the ceramic bottle is improved.

[0022] The pressure sensor 109 adopts Honeywell HSP-W series.

[0023] Further, the water storage tank 110 is fixedly connected with the box body 101 and located on one side of the box body 101, the pump body 111 is detachably connected with the water storage tank 110 and located above the water storage tank 110, the connecting pipe 112 is in communication with the pump body 111 and located at one end of the pump body 111, and the connecting pipe 112 penetrates through the box body 101.

[0024] In the embodiment, the pump body 111 is started to draw the water source in the water storage tank 110 into the box body 101 to provide conditions for the bottle air tightness detection.

[0025] Further, the drain pipe 113 is communicated with the water storage tank 110 and located at one side of the water storage tank 110, and the valve 114 is communicated with the drain pipe 113 and located at the middle of the drain pipe 113.

[0026] In the embodiment, the drain pipe 113 and the valve 114 cooperate to facilitate the staff to discharge after using the water source in the water storage tank 110 for many times, effectively improving the convenience of the water storage tank 110.

[0027] Further, the tray 115 is fixedly connected with the moving frame 103 and located at the inner bottom wall of the moving frame 103, the tray 115 is provided with a sliding groove 120, the sliding groove 120 is slidingly connected with two sliding frames 117, the bidirectional threaded rod 116 is rotatably connected with the tray 115 and located at the inner side wall of the sliding groove 120, and the bidirectional threaded rod 116 is threadedly connected with two sliding frames 117.

[0028] In the embodiment, the ceramic bottle is placed on the tray 115, the bidirectional threaded rod 116 is rotated, two sliding frames 117 are driven to move towards each other by the principle that the screw rotation directions are inconsistent, and the ceramic bottle is fixed, which is simple in structure and convenient for the staff to operate and use.

[0029] Further, the connecting knob 118 is fixedly connected with the bidirectional threaded rod 116 and located at one end of the bidirectional threaded rod 116, and the connecting knob 118 is rotatably connected with the tray 115.

[0030] In the embodiment, the connecting knob 118 is used to rotate the bidirectional threaded rod 116, which can effectively improve the convenience of the bidirectional threaded rod 116.

[0031] The above disclosure is only a preferred embodiment of the present application, which cannot limit the scope of the present application. Those skilled in the art can understand that all or part of the above-mentioned processes can be implemented, and equivalent changes made according to the claims of the present application still belong to the scope covered by the present application.

Claims

1. Airtight detection device for ceramic bottles, characterized in that it comprises a box, a rail frame, a moving frame, a piston plate, a lead screw, a rotating frame, an air pump, a hose, a pressure sensor, a water injection assembly and a bracket assembly, the rail frame is fixedly connected with the box and located on the inner side wall of the box, the moving frame is slidingly connected with the rail frame and located on the inner side wall of the rail frame, the moving frame has a threaded hole which is threadedly matched with the lead screw, the piston plate is fixedly connected with the lead screw and located on the outer side wall of the lead screw, the air pump is fixedly connected with the box and located on one side of the box, the hose is in communication with the piston plate and the air pump, the rotating frame is fixedly connected with the lead screw and located above the lead screw, the pressure sensor is fixedly connected with the piston plate and located below the piston plate, the bracket assembly is arranged on the inner bottom wall of the moving frame, and the water injection assembly is arranged on one side of the box.

2. The airtight detection device for ceramic bottles according to claim 1, characterized in that the water injection assembly comprises a water storage tank, a pump body and a connecting pipe, the water storage tank is fixedly connected with the box and located on one side of the box, the pump body is detachably connected with the water storage tank and located above the water storage tank, the connecting pipe is in communication with the pump body and located at one end of the pump body, and the connecting pipe penetrates through the box.

3. The airtight detection device for ceramic bottles according to claim 2, characterized in that the water injection assembly further comprises a drain pipe and a valve, the drain pipe is in communication with the water storage tank and located on one side of the water storage tank, and the valve is in communication with the drain pipe and located in the middle of the drain pipe.

4. The airtight detection device for ceramic bottles according to claim 3, characterized in that the bracket assembly comprises a tray, a bidirectional threaded rod and two sliding frames, the tray is fixedly connected with the moving frame and located on the inner bottom wall of the moving frame, the tray has a sliding groove which is slidingly matched with the two sliding frames, the bidirectional threaded rod is rotationally connected with the tray and located on the inner side wall of the sliding groove, and the bidirectional threaded rod is threadedly matched with the two sliding frames.

5. The airtight detection device for ceramic bottles according to claim 4, characterized in that the bracket assembly further comprises a connecting knob, the connecting knob is fixedly connected with the bidirectional threaded rod and located at one end of the bidirectional threaded rod, and the connecting knob is rotationally matched with the tray. ​ ​ ​ ​ ​