Ball valve type sampling auxiliary tool for transformer
By designing a transformer ball valve-type sampling auxiliary tool with a sealed check valve and regulating mechanism, the problems of unadjustable flow and leakage in traditional tools have been solved, achieving efficient and safe sampling of insulating oil.
Patent Information
- Application Number
- CN202520087561.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Traditional transformer ball valve-type sampling auxiliary tools cannot quickly adjust the flow rate of insulating oil, resulting in low sampling efficiency and lack of sealing devices, which can easily lead to insulating oil leakage.
A transformer ball valve-type sampling auxiliary tool was designed, comprising a sealing check valve, an adjustment mechanism, and a sealing mechanism. The sealing check valve and adjustment mechanism enable precise adjustment of the insulating oil flow and maintenance of sealing performance, while the pagoda-shaped connector and hexagonal external thread dustproof nut ensure a stable connection and a tight seal.
It improves sampling efficiency and safety, prevents insulating oil leakage, ensures the accuracy and purity of sampling results, and enhances operational convenience and equipment stability.
Smart Images

Figure CN223926054U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sampling auxiliary tools, specifically to a transformer ball valve type sampling auxiliary tool. Background Technology
[0002] Oil-immersed transformers are transformers that rely on oil as their primary insulation and cooling medium, and are widely used for voltage conversion between high-voltage levels. During normal operation of a power plant, they are used to step up the voltage and transmit electrical energy to the grid; during power plant maintenance, they are used to step down the voltage to obtain electrical energy from the grid and supply power to the plant's auxiliary loads, making them crucial equipment in power plants and power systems. To ensure the normal operation of oil-immersed transformers, regular oil sampling and monitoring are necessary. This helps to promptly identify potential hazards in the operation of oil-filled electrical equipment and prevent accidents or equipment damage. Oil sampling and monitoring is an important part of the operation and maintenance of oil-immersed transformers and a vital method for monitoring the insulation performance of electrical equipment, ensuring the safe and stable operation of the power system.
[0003] Currently, traditional transformer ball valve-type sampling auxiliary tools cannot quickly adjust the flow rate of insulating oil during use, reducing sampling efficiency. At the same time, they lack a sealing device, which makes it easy for insulating oil to leak during sampling. Utility Model Content
[0004] The purpose of this utility model is to provide a transformer ball valve type sampling auxiliary tool to solve the problems mentioned in the background art, such as the inability to quickly adjust the flow rate of insulating oil during use, which reduces the sampling efficiency, and the lack of a sealing device, which leads to the easy occurrence of insulating oil leakage during sampling.
[0005] To achieve the above objectives, this utility model provides the following technical solution: it includes an internal thread conversion connector, a sealing check valve is provided on one side of the internal thread conversion connector, a connecting seat is provided on the other side of the sealing check valve, a sealing mechanism is detachably connected to one side of the connecting seat, a mounting seat is welded to the upper end of the sealing check valve, an adjusting mechanism is rotatably connected to the inner wall of the mounting seat, and a ball valve wrench is detachably connected to the upper end of the adjusting mechanism.
[0006] The sealing mechanism includes a hexagonal block, one side of which is detachably connected to one side of the connecting seat. One side of the hexagonal block is provided with a threaded portion, and the other side of the hexagonal block is provided with a pagoda-shaped connector. The outer wall of the pagoda-shaped connector is provided with a groove, and the inner wall of the pagoda-shaped connector is provided with a sampling port. The inner wall of the sampling port is threaded with an internal hexagonal external thread dustproof nut.
[0007] Preferably, one side of the hexagonal block is fixedly connected to one side of the threaded portion, and the other side of the hexagonal block is fixedly connected to one side of the pagoda-shaped connector.
[0008] Preferably, the inner wall of the sampling port is provided with a threaded groove that matches the outer wall of the hexagonal external thread dustproof nut.
[0009] Preferably, one side of the sealing check valve is threadedly connected to one side of the internal thread adapter, and one side of the connecting seat is threadedly connected to one side of the sealing check valve.
[0010] Preferably, the adjusting mechanism includes a rotating rod, the outer wall of which is rotatably connected to the inner wall of the mounting base, a washer provided on the outer wall of the rotating rod, a nut provided at the upper end of the rotating rod, a sealing ring fixedly connected to the outer wall of the rotating rod, a limit ring sleeved at the bottom of the rotating rod, a ball engaged at the lower end of the rotating rod, a through hole being formed in the middle of the ball, and support rings movably connected to both sides of the ball.
[0011] Preferably, the outer wall of the rotating rod is sleeved with the inner wall of the washer, and the upper end of the rotating rod is threadedly connected to the inner wall of the nut.
[0012] Preferably, the lower end of the rotating rod passes through the mounting base and extends into the sealed check valve.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The sealing mechanism ensures a high degree of airtightness during sampling, effectively preventing insulation oil leakage and improving sampling accuracy and safety. The pagoda-shaped connector not only enhances the stability of the connection but also makes the sampling process more convenient. The groove facilitates the installation and removal of the sampling tube, further improving operational convenience. The threaded connection of the hexagonal dustproof nut ensures a tight seal at the sampling port, effectively preventing the intrusion of external impurities and avoiding insulation oil leakage, thus guaranteeing the purity of the sampling results.
[0015] 2. The adjustable mechanism allows for flexible adjustment of the insulating oil flow, thereby improving sampling efficiency. The rotating rod connected to the mounting base allows operators to drive the rod by rotating the ball valve wrench, which in turn rotates the ball within the support ring. The through-hole in the center of the ball connects to the internal channel of the sealing check valve. By adjusting the rotation angle of the ball, the opening degree of the through-hole can be changed, thus achieving precise adjustment of the insulating oil flow. In addition, the gaskets and sealing rings further enhance the sealing between the adjusting mechanism and the mounting base, effectively preventing leakage of insulating oil during adjustment. The fitting of the limit ring ensures the stability of the ball during rotation, avoiding inaccurate sampling or equipment damage caused by shaking. Attached Figure Description
[0016] Figure 1This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the sealing mechanism of this utility model;
[0018] Figure 3 This is a schematic diagram of the adjustment mechanism structure of this utility model;
[0019] Figure 4 This is a three-dimensional side view of the exploded structure of this utility model.
[0020] In the diagram: 1. Internal thread adapter; 2. Sealing check valve; 3. Connecting seat; 4. Sealing mechanism; 5. Mounting seat; 6. Adjusting mechanism; 7. Ball valve wrench; 41. Hexagonal block; 42. Threaded part; 43. Pagoda-shaped connector; 44. Groove; 45. Sampling port; 46. Internal hexagonal external thread dustproof nut; 61. Rotating rod; 62. Washer; 63. Nut; 64. Sealing ring; 65. Limiting ring; 66. Ball; 67. Through hole; 68. Support ring. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 , Figure 2 and Figure 4This utility model provides a technical solution: a transformer ball valve type sampling auxiliary tool, including an internal thread conversion connector 1, a sealing check valve 2 on one side of the internal thread conversion connector 1, a connecting seat 3 on the other side of the sealing check valve 2, a sealing mechanism 4 detachably connected to one side of the connecting seat 3, a mounting seat 5 welded to the upper end of the sealing check valve 2, an adjusting mechanism 6 rotatably connected to the inner wall of the mounting seat 5, a ball valve wrench 7 detachably connected to the upper end of the adjusting mechanism 6, and a hexagonal block 41, one side of the hexagonal block 41 detachably connected to one side of the connecting seat 3, and a threaded portion 42 on one side of the hexagonal block 41. A pagoda-shaped connector 43 is provided on the other side of the corner block 41. A groove 44 is provided on the outer wall of the pagoda-shaped connector 43. A sampling port 45 is provided on the inner wall of the pagoda-shaped connector 43. A hexagonal dustproof nut 46 is threadedly connected to the inner wall of the sampling port 45. One side of the hexagonal block 41 is fixedly connected to one side of the threaded part 42. The other side of the hexagonal block 41 is fixedly connected to one side of the pagoda-shaped connector 43. A threaded groove that matches the outer wall of the hexagonal dustproof nut 46 is provided on the inner wall of the sampling port 45. One side of the sealing check valve 2 is threadedly connected to one side of the internal thread conversion connector 1. One side of the connecting seat 3 is threadedly connected to one side of the sealing check valve 2.
[0023] The operator places the ball valve wrench 7 onto the rotating rod 61, and then fixes the ball valve wrench 7 onto the connecting seat 3 by rotating the nut 63. During use, when it is necessary to sample the transformer oil, the operator can rotate the ball valve wrench 7 to drive the adjusting mechanism 6 to rotate. The rotating rod 61 rotates, so that the ball 66 in the adjusting mechanism 6 can rotate stably under the action of the support ring 68, thereby adjusting the relative position between the through hole 67 and the sealing check valve 2, thus realizing the rapid adjustment of the insulating oil flow and improving the sampling efficiency. The sealing ring 64 ensures that the insulating oil will not leak in the sealing check valve 2. At the same time, the pagoda-shaped connector 43 in the sealing mechanism 4 and the sampling port 45, as well as the threaded connection of the internal hexagonal external thread dustproof nut 46, can effectively ensure the sealing during the sampling process and avoid the leakage of insulating oil. In addition, the internal thread conversion connector 1 facilitates the connection with the transformer oil valve, further improving the convenience of sampling.
[0024] Please see Figure 1 , Figure 3 and Figure 4The adjusting mechanism 6 includes a rotating rod 61, the outer wall of which is rotatably connected to the inner wall of the mounting base 5. A washer 62 is provided on the outer wall of the rotating rod 61. A nut 63 is provided at the upper end of the rotating rod 61. A sealing ring 64 is fixedly connected to the outer wall of the rotating rod 61. A limit ring 65 is sleeved on the bottom of the rotating rod 61. A ball 66 is snapped into the lower end of the rotating rod 61. A through hole 67 is opened through the middle of the ball 66. Support rings 68 are movably connected to both sides of the ball 66. The outer wall of the rotating rod 61 is sleeved with the inner wall of the washer 62. The upper end of the rotating rod 61 is threadedly connected to the inner wall of the nut 63. The lower end of the rotating rod 61 passes through the mounting base 5 and extends into the sealing check valve 2.
[0025] In use, the internal thread adapter 1 is connected to the sampling port 45 on the transformer. Then, the ball valve wrench 7 is rotated to drive the adjustment mechanism 6. The ball 66 in the adjustment mechanism 6 rotates under the action of the support ring 68. The flow rate of insulating oil is controlled through the through hole 67 on the ball 66, so as to quickly adjust the sampling flow rate and improve the sampling efficiency. At the same time, the pagoda-shaped connector 43 in the sealing mechanism 4 is connected to the sampling port 45 on the transformer and fixed by the internal hexagonal external thread dustproof nut 46 to ensure the sealing during sampling, avoid the leakage of insulating oil, and improve the sampling accuracy and safety. In addition, the groove 44 opened on the outer wall of the pagoda-shaped connector 43 facilitates the fixing and disassembly during sampling, which improves the work efficiency.
[0026] Working principle: First, the operator places the ball valve wrench 7 onto the rotating rod 61, and then fixes the ball valve wrench 7 onto the connecting seat 3 by rotating the nut 63. During use, when it is necessary to sample the transformer oil, the operator can rotate the ball valve wrench 7 to drive the adjusting mechanism 6 to rotate. The rotating rod 61 rotates, so that the ball 66 in the adjusting mechanism 6 can rotate stably under the action of the support ring 68, thereby adjusting the relative position between the through hole 67 and the sealing check valve 2, thus realizing the rapid adjustment of the insulating oil flow and improving the sampling efficiency. The sealing ring 64 ensures that the insulating oil will not leak in the sealing check valve 2. At the same time, the pagoda-shaped connector 43 in the sealing mechanism 4 and the sampling port 45, as well as the threaded connection of the internal hexagonal external thread dustproof nut 46, can effectively ensure the sealing during the sampling process and avoid leakage of insulating oil. In addition, the internal thread conversion connector 1 facilitates the connection with the transformer oil valve and further improves the convenience of sampling.
[0027] Then, during use, the device is connected to the sampling port 45 on the transformer via the internal thread adapter 1. The adjusting mechanism 6 is then activated by rotating the ball valve wrench 7. The ball 66 in the adjusting mechanism 6 rotates under the action of the support ring 68. The flow rate of the insulating oil is controlled through the through hole 67 on the ball 66, achieving rapid adjustment of the sampling flow rate and improving sampling efficiency. Simultaneously, the pagoda-shaped connector 43 in the sealing mechanism 4 is connected to the sampling port 45 on the transformer and fixed with an internal hexagonal external thread dustproof nut 46, ensuring sealing during sampling and preventing insulating oil leakage, thus improving sampling accuracy and safety. Furthermore, the groove 44 on the outer wall of the pagoda-shaped connector 43 facilitates fixing and disassembly during sampling, improving work efficiency. This is the entire working process of the device. Any content not described in detail in this specification is existing technology known to those skilled in the art.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A transformer ball valve sampling aid tool comprising a female threaded adapter (1), characterized in that: One side of the female threaded conversion joint (1) is provided with a sealing one-way valve (2), the other side of the sealing one-way valve (2) is provided with a connecting seat (3), one side of the connecting seat (3) is detachably connected with a sealing mechanism (4), the upper end of the sealing one-way valve (2) is welded with a mounting seat (5), the inner wall of the mounting seat (5) is rotatably connected with an adjusting mechanism (6), the upper end of the adjusting mechanism (6) is detachably connected with a ball valve wrench (7). The sealing mechanism (4) comprises a hexagonal block (41), one side of the hexagonal block (41) is detachably connected with one side of the connecting seat (3), one side of the hexagonal block (41) is provided with a threaded part (42), the other side of the hexagonal block (41) is provided with a pagoda-shaped joint (43), the outer wall of the pagoda-shaped joint (43) is provided with a groove (44), the inner wall of the pagoda-shaped joint (43) is provided with a sampling port (45), and the inner wall of the sampling port (45) is threadedly connected with an inner hexagonal outer thread dustproof nut (46).
2. The transformer ball valve sampling aid of claim 1, wherein: One side of the hexagonal block (41) is fixedly connected with one side of the threaded part (42), and the other side of the hexagonal block (41) is fixedly connected with one side of the pagoda-shaped joint (43).
3. The transformer ball valve sampling aid of claim 2, wherein: The inner wall of the sampling port (45) is provided with a threaded groove matched with the outer wall of the inner hexagonal outer thread dustproof nut (46).
4. The transformer ball valve sampling aid of claim 1, wherein: One side of the sealing one-way valve (2) is threadedly connected with one side of the female threaded conversion joint (1), and one side of the connecting seat (3) is threadedly connected with one side of the sealing one-way valve (2).
5. The transformer ball valve sampling aid of claim 1, wherein: The adjusting mechanism (6) comprises a rotating rod (61), the outer wall of the rotating rod (61) is rotatably connected with the inner wall of the mounting seat (5), the outer wall of the rotating rod (61) is provided with a gasket (62), the upper end of the rotating rod (61) is provided with a nut (63), the outer wall of the rotating rod (61) is fixedly connected with a sealing ring (64), the bottom of the rotating rod (61) is sleeved with a limiting ring (65), the lower end of the rotating rod (61) is clamped with a spherical body (66), the middle part of the spherical body (66) is provided with a through hole (67), and the two sides of the spherical body (66) are movably connected with supporting rings (68).
6. The transformer ball valve sampling aid of claim 5, wherein: The outer wall of the rotating rod (61) is sleeved with the inner wall of the gasket (62), and the upper end of the rotating rod (61) is threadedly connected with the inner wall of the nut (63).
7. The transformer ball valve sampling aid of claim 5, wherein: The lower end of the rotating rod (61) penetrates through the mounting seat (5) and extends into the sealing one-way valve (2).