Temperature measuring and sorting device for wear-resistant steel balls
By individually testing the temperature and appearance of each wear-resistant steel ball in the temperature-measuring and sorting device, the problem of reduced testing effectiveness caused by simultaneous testing of multiple steel balls is solved, ensuring the consistency of the steel balls' hardness performance and quality.
Patent Information
- Application Number
- CN202423302252.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing wear-resistant steel ball temperature measurement and sorting device reduces the temperature detection effect when multiple steel balls are detected at the same time, which affects the hardness performance and quality during subsequent quenching.
Steel balls are sequentially sorted via a conveyor track. A drive motor drives gear meshing to pass each steel ball through a temperature detector. A cylinder pushes unqualified steel balls into an unqualified track, while qualified steel balls enter the discharge track. Combined with an appearance inspection lens, precise sorting is achieved.
Precise temperature and appearance inspection of each steel ball was achieved, ensuring the consistency of steel ball quality before quenching and improving the hardness and quality of wear-resistant steel balls.
Smart Images

Figure CN223926265U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of technology, concretely relates to a kind of for wear-resistant steel ball temperature sorting device. BACKGROUND
[0002] Wear-resistant steel ball is also called grinding mill wear-resistant medium, it is a consumable, main purpose is grinding material, so that material grinds more fine, and wear-resistant steel ball temperature sorting device is a kind of equipment applied in steel ball processing technical field, it can detect the temperature of steel ball simultaneously, and realize fine temperature control, to improve the hardness performance and quality of wear-resistant steel ball during subsequent quenching.
[0003] The existing wear-resistant steel ball temperature sorting device, multiple steel balls are transported and sorted together, and temperature detection is carried out during the transportation and sorting process, and when multiple steel balls are detected, not only the temperature detection effect is reduced, but also the temperature detection effect is reduced, so that the temperature of the detected steel ball is not standard, thereby affecting the hardness performance and quality of wear-resistant steel ball during subsequent quenching.
[0004] Therefore, it is necessary to invent a wear-resistant steel ball temperature sorting device to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model discloses a kind of wear-resistant steel ball temperature sorting devices, wear-resistant steel ball is sequentially sorted by conveying track and is transported into the limiting slot on turntable, then first gear and second gear are engaged transmission by driving motor, rotate the sleeve in the inside and turntable using second gear, then wear-resistant steel ball in limiting slot is rotated to the temperature detector below, temperature detection is carried out to each wear-resistant steel ball using temperature detector, when the temperature of detection is greater than the temperature set by temperature detector, second cylinder below turntable will be opened, wear-resistant steel ball in limiting slot is pushed out and slides into unqualified track, and the remaining temperature qualified wear-resistant steel ball is pushed out by first cylinder and falls into discharge track and is discharged, to solve the problem that the existing wear-resistant steel ball temperature sorting device is transported and sorted together with multiple steel balls in the above background art, temperature detection is carried out during the transportation and sorting process, and when multiple steel balls are detected, not only the temperature detection effect is reduced, but also the temperature detection effect is reduced, so that the temperature of the detected steel ball is not standard, thereby affecting the hardness performance and quality of wear-resistant steel ball during subsequent quenching.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of wear-resistant steel ball temperature sorting device, including support seat, for supporting temperature sorting device;
[0007] The conveying track is arranged on the left side of the supporting base and is used for conveying the wear-resistant steel ball, the right side of the supporting base is provided with a discharging track and an unqualified track, the upper side of the supporting base is provided with a first air cylinder and a second air cylinder, the front side of the upper side of the supporting base is fixedly connected with a supporting rod, the upper end of the supporting rod is fixedly connected with a high-temperature-resistant protective cover, and the high-temperature-resistant protective cover is internally provided with a lens.
[0008] The detection mechanism is installed above the supporting base and is used for temperature detection, and the detection mechanism comprises a fixed rod and a temperature detector.
[0009] The sorting mechanism is installed above the supporting base and is used for sorting, and the supporting base comprises a driving motor and a rotating disc.
[0010] Preferably, the first air cylinder and the second air cylinder correspond to the lower side of the discharging track and the unqualified track, respectively.
[0011] Preferably, the fixed rod is fixed above the supporting base, one side of the outer side of the fixed rod is fixedly connected with a first connecting seat, the upper side of the first connecting seat is fixedly provided with a servo motor, the output end of the servo motor is fixedly connected with a first helical gear, one side of the first helical gear is meshingly connected with a second helical gear, the inner side of the second helical gear is fixedly connected with a transmission rod, one end of the transmission rod is fixedly connected with a roller, and the roller is rotatably connected with the first connecting seat.
[0012] Preferably, the other side of the outer side of the transmission rod is fixedly connected with a transmission rod, and the temperature detector is arranged on the lower side of the second connecting seat.
[0013] Preferably, the driving motor is arranged above the supporting base, the output end of the driving motor is fixedly connected with a first gear, one side of the first gear is meshingly connected with a second gear, the inner side of the second gear is fixedly connected with a sleeve, the upper end of the sleeve is fixedly connected with a rotating disc, a limiting groove is formed in the outer periphery of the rotating disc, limiting grooves are formed in the inner sides of the limiting grooves, and movable plates are slidably connected in the limiting grooves.
[0014] Preferably, the sleeve is arranged on the outer side of the fixed rod, and the fixed rod and the sleeve are movably connected.
[0015] In the above technical scheme, the technical effects and advantages of the present application are provided.
[0016] By setting up a conveyor track, a discharge track, a non-conforming track, a first cylinder, a second cylinder, and a sorting mechanism, the temperature of each wear-resistant steel ball can be detected. Those that do not meet the temperature standard are discharged separately. The wear-resistant steel balls are conveyed sequentially to the limiting groove on the turntable via the conveyor track. Then, the drive motor drives the first gear and the second gear to mesh and drive the internal sleeve and the turntable to rotate. The wear-resistant steel balls in the limiting groove are then rotated to the area below the temperature detector. The temperature detector detects the temperature of each wear-resistant steel ball. When the detected temperature is higher than the temperature set by the temperature detector, the second cylinder under the turntable is opened, pushing the wear-resistant steel ball in the limiting groove out and sliding it into the non-conforming track. The remaining wear-resistant steel balls that meet the temperature standard are pushed out by the first cylinder and fall into the discharge track for discharge.
[0017] By using a support rod, a high-temperature resistant protective cover, and a testing mechanism, the wear-resistant steel balls can be visually inspected. This prevents damage to the appearance from hindering timely inspection and affecting the quality of subsequent quenching. After the wear-resistant steel balls rotate through the limiting grooves in the turntable to the bottom of the rollers, the servo motor switch is turned on, driving the first and second helical gears to mesh and transmit power. This, in turn, drives the transmission rod inside the second helical gear and the rollers to rotate. The rotation of the rollers causes the wear-resistant steel balls to rotate, and the lens inside the high-temperature resistant protective cover performs visual inspection on the rotating wear-resistant steel balls. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the support structure of this utility model;
[0021] Figure 3 This is a schematic cross-sectional view of the testing mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the roller structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the sorting mechanism of this utility model.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Support base; 2. Conveying track; 3. Discharge track; 4. Defect track; 5. First cylinder; 6. Second cylinder; 7. Support rod; 8. High-temperature resistant protective cover; 9. Detection mechanism; 901. Fixed rod; 902. First connecting seat; 903. Servo motor; 904. First helical gear; 905. Second helical gear; 906. Transmission rod; 907. Roller; 908. Second connecting seat; 909. Temperature detector; 10. Sorting mechanism; 1001. Drive motor; 1002. First gear; 1003. Second gear; 1004. Sleeve; 1005. Turntable; 1006. Limiting groove; 1007. Slide groove; 1008. Movable plate. Detailed Implementation
[0026] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0027] This utility model provides, for example Figures 1-5 The illustrated temperature measuring and sorting device for wear-resistant steel balls includes a support base 1 for supporting the temperature measuring and sorting device.
[0028] The conveying track 2 is set on the left side of the support base 1 and is used to convey wear-resistant steel balls. The discharge track 3 and the unqualified track 4 are set on the right side of the support base 1. The first cylinder 5 and the second cylinder 6 are set on the upper side of the support base 1. The support rod 7 is fixedly connected to the upper front side of the support base 1. The high temperature resistant protective cover 8 is fixedly connected to the upper end of the support rod 7. The lens is installed inside the high temperature resistant protective cover 8.
[0029] The detection mechanism 9 is installed above the support base 1 and is used for temperature detection. The detection mechanism 9 includes a fixed rod 901 and a temperature detector 909.
[0030] The sorting mechanism 10 is installed above the support base 1 for sorting. The support base 1 includes a drive motor 1001 and a turntable 1005. The wear-resistant steel balls are sequentially transported to the limiting groove 1006 on the turntable 1005 via the conveying rail 2. Then, the drive motor 1001 drives the first gear 1002 and the second gear 1003 to mesh and drive the second gear 1003 to drive the internal sleeve 1004 and the turntable 1005 to rotate. Then, the wear-resistant steel balls in the limiting groove 1006 are rotated to the area below the temperature detector 909. The temperature detector 909 detects the temperature of each wear-resistant steel ball. When the detected temperature is higher than the temperature set by the temperature detector 909, the second cylinder 6 below the turntable 1005 is opened, pushing the wear-resistant steel balls in the limiting groove 1006 out and sliding them into the unqualified track 4. The remaining wear-resistant steel balls that meet the temperature standard are pushed out by the first cylinder 5 and fall into the discharge track 3 for discharge.
[0031] like Figure 1 andFigure 2 As shown, the first cylinder 5 and the second cylinder 6 are respectively located on the lower side of the discharge track 3 and the unqualified track 4. According to the electrical connection between the input terminal of the temperature detector 909 and the output terminals of the first cylinder 5 and the second cylinder 6, when the temperature of the wear-resistant steel ball is not up to standard, the second cylinder 6 pushes up the wear-resistant steel ball in the turntable 1005 and sends it to the unqualified track 4 for discharge. The wear-resistant steel ball with the standard temperature is pushed up by the first cylinder 5 and sent to the discharge track 3 for discharge.
[0032] like Figure 2 , Figure 3 and Figure 4 As shown, a fixing rod 901 is fixed above the support base 1. A first connecting seat 902 is fixedly connected to the outer side of the fixing rod 901. A servo motor 903 is fixedly mounted above the first connecting seat 902. A first helical gear 904 is fixedly connected to the output end of the servo motor 903. A second helical gear 905 is meshed with one side of the first helical gear 904. A transmission rod 906 is fixedly connected inside the second helical gear 905. A roller 907 is fixedly connected to one end of the transmission rod 906. 7 is rotatably connected to the first connecting seat 902. After the wear-resistant steel ball in the limiting groove 1006 of the turntable 1005 rotates to the bottom of the roller 907, the servo motor 903 is switched on, which drives the first helical gear 904 and the second helical gear 905 to mesh and drive, thereby driving the transmission rod 906 inside the second helical gear 905 and the roller 907 to rotate. The rotation of the roller 907 drives the wear-resistant steel ball to rotate. The lens inside the high-temperature protective cover 8 is used to perform visual inspection on the rotating wear-resistant steel ball.
[0033] like Figure 3 As shown, the transmission rod 906 is fixedly connected to the other side of the transmission rod 906. The temperature detector 909 is located on the lower side of the second connecting seat 908. The wear-resistant steel ball in the limiting groove 1006 opened by the turntable 1005 rotates to the lower side of the temperature detector 909. The wear-resistant steel ball can be used to detect the temperature. Compared with the traditional method of detecting multiple steel balls together, it is easy to have omissions and inaccurate detection.
[0034] like Figure 1 , Figure 2 and Figure 5As shown, the drive motor 1001 is mounted above the support base 1. A first gear 1002 is fixedly connected to the output end of the drive motor 1001. A second gear 1003 is meshed with one side of the first gear 1002. A sleeve 1004 is fixedly connected inside the second gear 1003. A turntable 1005 is fixedly connected to the upper end of the sleeve 1004. Limiting grooves 1006 are formed around the outer perimeter of the turntable 1005. Sliding grooves 1007 are formed inside each limiting groove 1006, allowing for sliding connections within the limiting grooves 1006. There is a movable plate 1008. By turning on the drive motor 1001 switch, the first gear 1002 and the second gear 1003 are driven to mesh and transmit power. The second gear 1003 drives the internal sleeve 1004 and the turntable 1005 to rotate, and then the wear-resistant steel balls in the limiting groove 1006 rotate. The wear-resistant steel balls are then sorted after temperature detection. When it is necessary to push the wear-resistant steel balls out of the limiting groove 1006, the movable plate 1008 inside the limiting groove 1006 is pushed to slide, and the wear-resistant steel balls are pushed out.
[0035] like Figure 2 and Figure 5 As shown, the sleeve 1004 is sleeved on the outside of the fixed rod 901. The fixed rod 901 is movably connected to the sleeve 1004. The sleeve 1004 is fixed to the fixed rod 901 through the support seat 1, while the sleeve 1004 is movably connected to the fixed rod 901. Therefore, the sleeve 1004 and the turntable 1005 will not be obstructed during rotation.
[0036] The working principle of this utility model is as follows: First, an external power supply is connected. Then, the wear-resistant steel balls are sequentially conveyed to the limiting groove 1006 on the turntable 1005 via the conveyor track 2. Next, by turning on the drive motor 1001, the first gear 1002 and the second gear 1003 are driven to mesh and transmit power. The second gear 1003 drives the internal sleeve 1004 and the turntable 1005 to rotate, thus rotating the wear-resistant steel balls in the limiting groove 1006 to below the roller 907. Finally, the servo motor 903 is turned on, driving the first helical gear 904. The transmission mechanism engages with the second helical gear 905, causing the transmission rod 906 and roller 907 inside the second helical gear 905 to rotate. The rotation of the roller 907 drives the wear-resistant steel ball to rotate. A lens inside the high-temperature protective cover 8 performs visual inspection on the rotating wear-resistant steel ball, and the image of the wear-resistant steel ball captured by the lens is transmitted to an external display screen for observation. Afterwards, the turntable 1005 rotates again, rotating the wear-resistant steel ball in the limiting groove 1006 to below the temperature detector 909. The temperature detector 909 then monitors each... The wear-resistant steel balls undergo temperature testing. If all the wear-resistant steel balls pass the test, they continue to rotate via turntable 1005 to the front of discharge track 3. Then, the first cylinder 5 switch is activated, pushing the balls out into discharge track 3 for discharge. If the detected temperature is higher than the temperature set by temperature detector 909, turntable 1005 will then directly pass through discharge track 3 into the non-conforming track 4 area. Temperature detector 909, along with the lens inside the high-temperature protective cover 8, detects balls with substandard temperatures or cosmetic defects, triggering the second cylinder below turntable 1005. Cylinder 6 pushes the movable plate 1008 in the limiting groove 1006 inside the turntable 1005 to slide, causing the movable plate 1008 to drive the wear-resistant steel ball out of the limiting groove 1006, allowing the wear-resistant steel ball in the limiting groove 1006 to slide out into the unqualified track 4. This not only allows for temperature measurement and sorting of the wear-resistant steel ball, but also for appearance testing of the wear-resistant steel ball, ensuring the quality of the wear-resistant steel ball before quenching. Finally, when the device is no longer in use, the external power supply is cut off. This completes the use of the wear-resistant steel ball temperature measurement and sorting device.
[0037] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A temperature measuring and sorting device for wear-resistant steel balls, characterized in that: Including support seat (1) for supporting temperature measuring sorting device; The conveying track (2) is provided on the left side of the support seat (1), and is used for conveying wear-resistant steel ball. The right side of the support seat (1) is provided with a discharge track (3) and an unqualified track (4). The upper side of the support seat (1) is provided with a first cylinder (5) and a second cylinder (6). The upper side of the support seat (1) is fixedly connected with a support rod (7). The upper end of the support rod (7) is fixedly connected with a high-temperature-resistant protective cover (8). The inside of the high-temperature-resistant protective cover (8) is provided with a lens. The detection mechanism (9) is installed above the support seat (1) and is used for temperature detection. The detection mechanism (9) comprises a fixed rod (901) and a temperature detector (909). The sorting mechanism (10) is installed above the support seat (1) and is used for sorting. The support seat (1) comprises a driving motor (1001) and a rotating disc (1005).
2. The temperature measuring and sorting device for wear-resistant steel balls according to claim 1, characterized in that: The first cylinder (5) and the second cylinder (6) correspond to the lower side of the discharge track (3) and the unqualified track (4) respectively.
3. The temperature measuring and sorting device for wear-resistant steel ball according to claim 1, characterized in that: The fixed rod (901) is fixed on the upper side of the support seat (1). The outer side of the fixed rod (901) is fixedly connected with a first connecting seat (902). The upper side of the first connecting seat (902) is fixedly provided with a servo motor (903). The output end of the servo motor (903) is fixedly connected with a first helical gear (904). One side of the first helical gear (904) is meshingly connected with a second helical gear (905). The inside of the second helical gear (905) is fixedly connected with a transmission rod (906). One end of the transmission rod (906) is fixedly connected with a roller (907). The roller (907) is rotatably connected with the first connecting seat (902).
4. The temperature measuring and sorting device for wear-resistant steel ball according to claim 3, characterized in that: The outer side of the transmission rod (906) is fixedly connected with a transmission rod (906). The temperature detector (909) is arranged on the lower side of the second connecting seat (908).
5. The temperature measuring and sorting device for wear-resistant steel ball according to claim 1, characterized in that: The driving motor (1001) is arranged on the upper side of the support seat (1). The output end of the driving motor (1001) is fixedly connected with a first gear (1002). One side of the first gear (1002) is meshingly connected with a second gear (1003). The inside of the second gear (1003) is fixedly connected with a sleeve (1004). The upper end of the sleeve (1004) is fixedly connected with a rotating disc (1005). Limiting grooves (1006) are formed on the outer periphery of the rotating disc (1005). Sliding grooves (1007) are formed in the limiting grooves (1006). The limiting grooves (1006) are slidably connected with movable plates (1008).
6. The temperature measuring and sorting device for wear-resistant steel ball according to claim 5, characterized in that: The sleeve (1004) is sleeved on the outside of the fixed rod (901). The fixed rod (901) and the sleeve (1004) are movably connected.