Production system
By generating and sending production orders through a central control device, executing production control through production line control devices, and collecting data through production line monitoring devices, the high cost problem caused by production order errors has been solved. This has enabled automated production line control and data collection, improving production and warehousing efficiency.
Patent Information
- Application Number
- CN202422874122.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-11-22
AI Technical Summary
During the keel production process, errors in the issuance of production orders necessitate on-site confirmation and communication by technical personnel on the production line, which is time-consuming and costly.
The system uses a central control unit to generate and send production orders, a production line control unit to execute production control, and a production line monitoring unit to collect real-time data and feed it back to the central control unit, thereby achieving automated production line control and data collection and reducing manual intervention.
The system enables automated control and data acquisition of the production line, allowing technicians to stay informed about the real-time status of the production line, reducing labor and time costs, and improving production and warehousing efficiency.
Smart Images
Figure CN223926789U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of keel production technology, and more specifically, to a production system. Background Technology
[0002] During the production of keel, production orders are first issued to the production line, which then begins production based on the received orders. During this process, technical personnel need to personally visit the production line to confirm the production status in order to prevent discrepancies between the produced products and the production orders, and to promptly handle unexpected situations such as equipment malfunctions.
[0003] However, in cases where production orders are issued incorrectly, the technicians who inspect the production line and the technicians who issue the production orders need to communicate with each other to confirm the accuracy of the production information before correcting the errors on the production line. The entire process is time-consuming and labor-intensive. Utility Model Content
[0004] This utility model embodiment provides a production system, including: a central control device configured to generate a first production order or a stop production order and send it to a production line control device; the production line control device configured to receive the first production order or the stop production order, control at least one production line to produce according to the first production order, and control at least one of the production lines to stop production according to the stop production order; and a production line monitoring device configured to collect real-time production data of at least one of the production lines and send it to the central control device.
[0005] In an exemplary embodiment, the central control device is further configured to generate a second production order based on the real-time production data and send the second production order to the production line control device; the production line control device is further configured to receive the second production order and control at least one of the production lines to produce according to the second production order.
[0006] In an exemplary embodiment, the production line monitoring device collects real-time production data from at least one of the production lines and sends it to the central control device, including: the production line monitoring device generating a production report corresponding to the production line based on the collected real-time production data, and sending the production report to the central control device.
[0007] In an exemplary embodiment, the production line monitoring device is further configured to generate a production report summary and send it to the central control device after the production line completes the first production order or the second production order; the production report summary includes production data of the production line during the execution of the first production order or the second production order.
[0008] In an exemplary embodiment, the production line monitoring device is further configured to display real-time production data of at least one of the production lines via a display screen.
[0009] In an exemplary embodiment, a warehouse management device is also included, configured to control the products produced by the production line to be stored in the warehouse according to the production receiving order; the central control device is further configured to generate the production receiving order and send it to the warehouse management device after receiving the production report or the production report summary.
[0010] In an exemplary embodiment, the warehouse management device is further configured to generate a product inventory list and send it to the central control device; the product inventory list includes inventory information for at least one product.
[0011] In an exemplary embodiment, a raw material management device is also included, configured to configure raw materials according to a production material requisition form; the central control device is further configured to generate the production material requisition form, which includes raw material information required to produce the first production order or the second production order.
[0012] In an exemplary embodiment, the raw material management device is further configured to stop configuring raw materials according to the production return order and re-enter the raw materials into the warehouse; the central control device is further configured to generate the production return order and send it to the raw material management device, wherein the production return order includes raw material information required to produce the first production order or the second production order.
[0013] In an exemplary embodiment, the raw material management device is further configured to generate a raw material inventory list and send it to the central control device; the raw material inventory list includes inventory information of at least one raw material.
[0014] The production system provided in this embodiment allows the production line control device to control at least one production line to produce or stop production according to a first production order. Technicians can use the central control device to send the first production order or stop production order to the production line control device, thus conveniently controlling at least one production line to produce or stop production. The production line monitoring device can collect real-time production data from the production line and send it to the central control device, enabling technicians at the central control device to promptly understand the real-time situation on the corresponding production line. Even if an error occurs in the issuance of the first production order, technicians can verify it at the central control device, which can directly issue a stop production order to the production line control device. This eliminates the need for technicians to conduct on-site inspections of the production line or to communicate between two locations, greatly improving the timeliness of feedback and processing, and saving time and labor costs.
[0015] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the technical solution of this utility model and constitute a part of the specification. They are used together with the embodiments of this application to explain the technical solution of this utility model and do not constitute a limitation on the technical solution of this utility model.
[0017] Figure 1 This is a structural diagram of the production system in an exemplary embodiment of the present invention. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in detail below with reference to the accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be arbitrarily combined with each other.
[0019] In the description of this utility model, it should be noted that the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "side", "opposite", "four corners", "periphery", "'mouth' structure", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the structure referred to has a specific orientation, or is constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, the terms "connection," "direct connection," "indirect connection," "fixed connection," "installation," and "assembly" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. The terms "installation," "connection," and "fixed connection" can refer to a direct connection or an indirect connection through an intermediate medium, or they can refer to the internal communication between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0021] This utility model embodiment provides a production system, including:
[0022] The central control unit is configured to generate the first production order or a production stop order and send it to the production line control unit.
[0023] The production line control device is configured to receive the first production order or the stop production order, control at least one production line to produce according to the first production order, and control at least one production line to stop production according to the stop production order.
[0024] The production line monitoring device is configured to collect real-time production data from at least one of the production lines and send it to the central control device.
[0025] The production system provided in this embodiment allows the production line control device to control at least one production line to produce or stop production according to a first production order. Technicians can use the central control device to send the first production order or stop production order to the production line control device, thus conveniently controlling at least one production line to produce or stop production. The production line monitoring device can collect real-time production data from the production line and send it to the central control device, enabling technicians at the central control device to promptly understand the real-time situation on the corresponding production line. Even if an error occurs in the issuance of the first production order, technicians can verify it at the central control device, which can directly issue a stop production order to the production line control device. This eliminates the need for technicians to conduct on-site inspections of the production line or to communicate between two locations, greatly improving the timeliness of feedback and processing, and saving time and labor costs.
[0026] Figure 1 This is a structural diagram of the production system in an exemplary embodiment of this utility model. (See diagram below.) Figure 1 As shown, the production system includes a central control unit 10, a production line control unit 20, and a production line monitoring unit 30. The central control unit 10 can generate a first production order or a stop production order and send it to the production line control unit 20. Upon receiving a first production order, the production line control unit 20 can control at least one production line to operate. Upon receiving a stop production order, the production line control unit 20 can control at least one production line to stop production. The production line monitoring unit 30 can collect real-time production data from at least one production line and send it to the central control unit 10, enabling the central control unit 10 to understand the production status and make timely scheduling and adjustments.
[0027] In an exemplary embodiment, the production line control device 20 can control multiple production lines. Technicians can specify one or more production lines in the first production order for production, facilitating overall planning. Alternatively, the first production order may not specify a particular production line, allowing the production line control device 20 to automatically configure the production line to perform the task, thus providing greater flexibility in task allocation. The content included in the first production order can be set as needed, and this invention does not impose any limitations on this.
[0028] In an exemplary embodiment, the central control device 10 can issue multiple first production orders at a time, controlling multiple production lines to operate simultaneously. A stop production order can specify one or more first production orders to cease production, and the production line control device 20 can control the production line corresponding to the first production order specified in the stop production order to cease production. Alternatively, a stop production order can specify one or more production lines to cease production, and the production line control device 20 can directly control the production line specified in the stop production order to cease production. The content included in the stop production order can be set as needed, and this utility model does not impose any limitations on this.
[0029] In an exemplary embodiment, the central control device 10 may be equipped with a production management system, such as the Kingdee production management system. The central control device 10 may include a display screen and supporting peripheral devices, such as a mouse and keyboard, to facilitate operation by technical personnel; this invention does not impose limitations on this. The production line control device 20 may be equipped with a production management system, such as the Kingdee production management system. The production line control device 20 may include a display screen and supporting peripheral devices, such as a mouse and keyboard, allowing technical personnel to manage and operate one or more production lines; this invention does not impose limitations on this.
[0030] In an exemplary embodiment, the real-time production data of a production line may include time, on-site images, the name and related parameters of the product currently being produced, product qualification rate, environmental parameters of the production workshop, and parameters of the production equipment itself. For example, the environmental parameters of the production workshop may include ambient temperature, humidity, noise levels, etc., and the parameters of the production equipment itself may include parameters related to the equipment's operation, such as temperature and pressure. This utility model does not impose any limitations on these parameters.
[0031] In an exemplary embodiment, after collecting real-time production data from the production line, the production line monitoring device 30 can generate a production report for the corresponding production line and send the production report to the central control device 10. Furthermore, after a production line completes its first production order, the production line monitoring device 30 can summarize the production data of that production line during the execution of the first production order and generate a master production report, which is then sent to the central control device 10.
[0032] In an exemplary embodiment, the production line monitoring device 30 can be equipped with a production management system, such as the Kingdee production management system. The production line monitoring device 30 may include a display screen and supporting peripheral devices, such as a mouse and keyboard. Real-time production data collected by the production line monitoring device 30 from at least one production line can be displayed on the screen. Technicians can view the real-time production data of at least one production line on the production line monitoring device 30 and, as needed, filter a portion of the real-time production data to generate a production report, which is then sent to the central control device 10. Technicians at the central control device 10 only need to focus on this portion of the real-time production data. By deploying technicians to the production line monitoring device 30, the production status of the production line can be monitored at any time. On the one hand, fewer personnel can be deployed on the production line, saving manpower. On the other hand, the filtered real-time production data can be transmitted to the central control device 10 as needed, helping to reduce data transmission volume, improve management efficiency, and promptly detect and handle any abnormalities occurring on the production line, improving the product qualification rate. In other embodiments, a monitoring program can be pre-set in the production line monitoring device 30. When the monitoring program finds that the real-time production data meets the preset reporting conditions, it can capture the real-time production data for a preset time period and send it to the central control device 10. This eliminates the need to arrange technical personnel at the production line monitoring device 30, further saving labor costs.
[0033] In an exemplary embodiment, after receiving the production report of the corresponding production line, the central control device 10, based on the status of the first production order currently being produced by that production line, can estimate the time it will take for the production line to complete the first production order. The central control device 10 can then generate a second production order and send it to the production line control device 20. Alternatively, after receiving the production report summary of the corresponding production line, the central control device 10 can determine that the production line has completed the first production order and can generate a second production order and send it to the production line control device 20. Upon receiving the second production order, the production line control device 20 can control the production line to continue executing the second production order after completing the first production order, achieving continuous production and reducing the time cost between different batches of production orders. In an exemplary embodiment, the second production order can be an additional order for the unfinished first production order of the production line. The production line can directly execute the second production order after completing the first production order, allowing for pre-planning of a production line to produce fixed products and avoiding frequent adjustments to the production line. Alternatively, the second production order can be an order for a different product than the first production order that has not been completed on the production line. The central control device 10 can make overall plans based on the specific product types produced by multiple production lines, the quantity of orders, the remaining execution time, the maintenance time of production equipment, etc., and can carry out relevant production preparation work in advance, which helps to improve production efficiency. This utility model does not limit this.
[0034] like Figure 1 As shown, the production system may further include a warehouse management device 40 and a raw material management device 50. The warehouse management device 40 manages the product warehouse, where products produced on the production line can be stored. The raw material management device 50 manages the raw material warehouse, where raw materials required for product production can be stored. The product warehouse and the raw material warehouse can be separate warehouses or different areas of the same warehouse. The functions of the warehouse management device 40 and the raw material management device 50 can also be implemented using the same device; this invention does not impose any limitations on this.
[0035] In an exemplary embodiment, the central control device 10 can generate a production material requisition form based on the raw material information required for the first or second production order, and send it to the raw material management device 50. The raw material management device 50 then allocates the raw materials required for the first or second production order from the raw material warehouse according to the production material requisition form. The production material requisition form can be generated before the first or second production order is generated, which allows the raw material management device 50 to allocate the raw materials required for production in advance, saving raw material preparation time. Alternatively, the production material requisition form can be generated later or simultaneously; this invention does not limit this.
[0036] In an exemplary embodiment, the central control device 10 can send a production return order to the raw material management device 50 after generating a production stop order. This production return order can be associated with one or more first production orders (or second production orders). Upon receiving the production return order, if the raw materials for the corresponding first production order (or second production order) have not yet been configured or have been configured but not yet shipped, the raw material management device 50 can directly stop configuring the raw materials and re-enter the relevant raw materials into the warehouse. Alternatively, if, upon receiving the production return order, the raw materials for the corresponding first production order (or second production order) have already been shipped, the raw material management device 50 can re-enter the relevant raw materials into the warehouse since the corresponding production line has stopped production.
[0037] In an exemplary embodiment, the raw material management device 50 can generate a raw material inventory list based on the inventory status of the raw material warehouse and send it to the central control device 10. The raw material inventory list includes inventory information for at least one raw material, so that the central control device 10 can understand the relevant raw material information. The raw material management device 50 can be programmed to send the raw material inventory list to the central control device 10 periodically, or it can be programmed to send the raw material inventory list to the central control device 10 when the inventory of a certain raw material is below a certain threshold, or it can be programmed to send the raw material inventory list to the central control device 10 after the central control device 10 sends an inventory query request for at least one raw material to the raw material management device 50. This invention does not impose any limitations on these provisions.
[0038] In an exemplary embodiment, the raw material management device 50 may be equipped with a production management system, such as the Kingdee production management system. The raw material management device 50 may include a display screen and supporting peripheral devices, such as a mouse and keyboard. Real-time inventory data of at least one raw material can be displayed on the display screen. Technicians can view the real-time inventory data of at least one raw material on the raw material management device 50, and can filter out a portion of the real-time inventory data of the raw materials as needed to generate a raw material inventory list and send it to the central control device 10. Technicians at the central control device 10 only need to focus on the real-time inventory of that portion of the raw materials.
[0039] In an exemplary embodiment, the central control device 10 can generate a production receiving slip and send it to the warehouse management device 40 after receiving a production report or a production report summary. The warehouse management device 40 then controls the products produced on the corresponding production line to be stored in the warehouse based on the production receiving slip. Technicians can operate the central control device 10 to achieve one-click real-time storage of products on the production line, eliminating the need to individually input information for each product into the product warehouse, greatly improving storage efficiency. Furthermore, by ensuring timely updates to product inventory, the business platform can view the latest inventory information more quickly, helping to improve the delivery rate.
[0040] In an exemplary embodiment, the warehouse management device 40 can generate a product inventory list based on the inventory status of the product warehouse and send it to the central control device 10. The product inventory list includes inventory information for at least one product, so that the central control device 10 can understand the relevant product information. The warehouse management device 40 can be programmed to send the product inventory list to the central control device 10 periodically, or it can be programmed to send the product inventory list to the central control device 10 when the inventory of a certain product exceeds a certain threshold, or it can be programmed to send the product inventory list to the central control device 10 after the central control device 10 sends an inventory query request for at least one product to the warehouse management device 40. This invention does not impose any limitations on these provisions.
[0041] In an exemplary embodiment, the warehouse management device 40 may be equipped with a production management system, such as the Kingdee production management system. The warehouse management device 40 may include a display screen and supporting peripheral devices, such as a mouse and keyboard. Real-time inventory data of at least one product can be displayed on the display screen. Technicians can view the real-time inventory data of at least one product on the warehouse management device 40, and can filter out the real-time inventory data of a portion of the products as needed to generate a product inventory list and send it to the central control device 10. Technicians at the central control device 10 only need to focus on the real-time inventory of that portion of the products.
[0042] Taking the production of light steel keel as an example, the raw materials include steel strip, and the equipment on the production line includes an uncoiler, forming machine, inkjet printer, and cutting machine. After the central control device 10 issues the first production order and production material requisition form, the raw material management device 50 configures the corresponding raw materials, and the production line control device 20 controls the corresponding production line to start working. The steel strip is uncoiled by the uncoiler, enters the forming machine rolls for cold bending and forming to obtain the keel. The keel is cut by the cutter of the cutting machine and inkjet printed at the inkjet printer, and can then be bundled for warehousing. The production line monitoring device 30 collects real-time production data of the production line and sends it to the central control device 10. The central control device 10 generates a production warehousing order based on the real-time production data and sends it to the warehouse management device 40. The warehouse management device 40 controls the warehousing of products produced by the production line. The production system provided by this utility model has a high degree of automation in the entire production process, which can reduce the dependence on manual labor. Even if there is a mistake in placing an order or an incorrect order, it can be corrected in time, which helps to improve production efficiency and improve warehousing and outbound efficiency.
[0043] The production system provided by this utility model is not limited to the application of keel production, but can be extended to other application scenarios. This utility model does not impose any restrictions on this.
[0044] Although the embodiments disclosed in this utility model are as described above, the content described is only for the purpose of facilitating understanding of this utility model and is not intended to limit this utility model. Any person skilled in the art to which this utility model pertains may make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in this utility model, but the patent protection scope of this utility model shall still be defined by the appended claims.
Claims
1. A production system, characterized in that, include: The central control device is equipped with the Kingdee production management system, which is used to generate the first production order or the stop production order and send it to the production line control device. The production line control device is equipped with a Kingdee production management system, which is used to receive the first production order or the stop production order, control at least one production line to produce according to the first production order, and control at least one production line to stop production according to the stop production order. A production line monitoring device, equipped with a Kingdee production management system, is used to collect real-time production data from at least one of the production lines and send it to the central control device. The central control device, the production line control device, and the production line monitoring device all include a display screen and supporting peripheral devices, including at least one of the following: mouse and keyboard.
2. The production system according to claim 1, characterized in that, It also includes a warehouse management device equipped with the Kingdee production management system, which is used to receive production receipt orders from the central control device and control the products produced by the production line to be stored in the warehouse according to the production receipt orders.
3. The production system according to claim 1, characterized in that, It also includes a raw material management device equipped with the Kingdee production management system, which is used to receive production material requisition forms from the central control device and configure raw materials according to the production material requisition forms. The production material requisition forms include raw material information required to produce the first production order or the second production order.