Training simulator for excavation operation
By using linkage mechanisms and virtual environment images, the excavation operation simulator can realistically simulate operations in non-horizontal environments, solving the problem that existing equipment cannot simulate complex sites and improving operators' skills and environmental survey capabilities.
Patent Information
- Application Number
- CN202520827588.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-28
AI Technical Summary
Existing excavation simulation equipment cannot effectively simulate the complex environment of actual excavation sites, especially the operational needs of excavators in non-horizontal environments.
The system employs a linkage mechanism, including four support shafts, slide rails, a rotary motor, and a hydraulic cylinder. By controlling levers and rockers to simulate the actual excavation environment, it enables the rotation and tilting of the upper base, providing a virtual excavation environment image.
It simulates the real operating experience of an excavator in a non-horizontal environment, improving the operator's driving skills and on-site environmental surveying capabilities.
Smart Images

Figure CN223927002U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to excavating training simulator technical field especially relates to a kind of training simulator for excavating operation. BACKGROUND
[0002] The excavator is the earth-moving machine that the material above or below the material of the machine face is excavated by shovel, and is loaded into transport vehicle or is unloaded to stockpile. The material excavated by excavator is mainly soil, coal, sand and soil and rock after pre-loosening. Common excavator structure includes power device, working device, rotating mechanism, control mechanism, transmission mechanism, walking mechanism and auxiliary facilities.
[0003] Chinese patent (publication number CN212990389U) discloses a mountain operation excavator teaching simulation training device, which can produce shaking during operation, improve the authenticity of the simulation training device, and make the operator truly experience the working environment of the excavator, indirectly improve the driving skills of the operator.
[0004] The existing excavating operation simulation equipment can perform basic excavating operation through simulation equipment, but in actual excavating site, the working environment is often complex, and the operation of excavator is not only excavating, but also needs to survey the site environment and find suitable excavating site, and constantly move the position of excavator. UTILITY MODEL CONTENT
[0005] The utility model is to solve the technical problem that the existing excavating operation simulation equipment can perform basic excavating operation through simulation equipment, but in actual excavating site, the working environment is often complex, and the operation of excavator is not only excavating, but also needs to survey the site environment and find suitable excavating site, and constantly move the position of excavator, and proposes a kind of training simulator for excavating operation.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A kind of training simulator for excavating operation, including seat, control rod, rocker, the rocker is arranged at the both sides of seat, the upper base is provided in the lower of seat, the control rod is arranged in the front of seat, the display screen is provided in the front of control rod, the seat, display screen, control rod are all installed on upper base;
[0008] The bottom of the upper base is further provided with a lower base, a linkage mechanism is arranged between the upper base and the lower base, the linkage mechanism comprises four supporting shafts, a circular slide rail is arranged on the lower base, the lower ends of the supporting shafts are slidably connected to the slide rail through connecting blocks, and the bottom of the upper base is provided with slide grooves matched with the supporting shafts, and the upper ends of the supporting shafts slide on the slide grooves.
[0009] A rotating motor is arranged in the lower base, and a rotating shaft is fixedly connected to the driving end of the rotating motor.
[0010] Preferably, the bottom of the upper base is fixedly connected with a mounting block, and the upper end of the rotating shaft is movably connected with the mounting block.
[0011] Preferably, a sliding block is slidably arranged in each slide groove, the upper end of the supporting shaft is rotatably connected with the sliding block, the lower end of the supporting shaft is rotatably connected with the connecting block, the connecting block is slidably arranged on the slide rail, and the four slide grooves are circumferentially arranged on the bottom of the upper base.
[0012] Preferably, the two connecting blocks arranged opposite to each other are fixedly connected with a connecting plate, the rotating shaft passes through the connecting plate, a hydraulic cylinder is rotatably arranged on the surface of each end of the connecting plate, a driving shaft is fixedly connected to the driving end of each hydraulic cylinder, and the two driving shafts are movably connected with the middle positions of the two supporting shafts.
[0013] Preferably, the middle positions of the two supporting shafts for connecting the driving shafts are provided with protrusions, and the driving shafts are rotatably connected with the protrusions.
[0014] Preferably, the movable surface of the mounting block relative to the rotating shaft and the mounting surface of the supporting shaft connected with the hydraulic cylinder are the same plane.
[0015] Compared with the prior art, the beneficial effects of the utility model are that the trainee sits on the seat to perform operation training, performs excavation operation training through the two side rocker arms and the front control rod, the front display screen provides a virtual excavation environment image, when performing operation, the upper base can be rotated relative to the lower base according to the actual virtual environment and operation mode, the horizontal plane angle is rotated, and the inclination angle of the upper base is further changed according to the specific environment, so that the actual excavation environment is simulated, that is, the state when the excavator operates in a non-horizontal plane environment. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A planar structure schematic view of the training simulator for excavation operation is provided for the utility model.
[0017] Figure 2A three-dimensional structure schematic diagram of a training simulator for excavation operation is provided in the utility model.
[0018] Figure 3 A structural schematic diagram of a linkage mechanism is provided.
[0019] Figure 4 A partial structural schematic diagram of one side of the upper base and the lower base is provided.
[0020] Figure 5 A partial structural schematic diagram of the other side of the upper base and the lower base is provided.
[0021] In the figure: 1 seat, 2 upper base, 3 lower base, 4 control rod, 5 rocker, 6 display screen, 7 sliding groove, 8 support shaft, 9 connecting block, 10 sliding rail, 11 hydraulic cylinder, 12 rotating shaft, 13 protruding block, 14 connecting plate, 15 mounting block, 16 sliding block, 17 driving shaft. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0023] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0024] Reference Figures 1-5 A training simulator for excavation operation, comprising a seat 1, a control rod 4, a rocker 5, the rocker 5 being arranged on both sides of the seat 1, an upper base 2 being arranged below the seat 1, the control rod 4 being arranged in front of the seat 1, a display screen 6 being arranged in front of the control rod 4, the seat 1, the display screen 6 and the control rod 4 all being mounted on the upper base 2.
[0025] The bottom of the upper base 2 is further provided with a lower base 3, a linkage mechanism being arranged between the upper base 2 and the lower base 3, the linkage mechanism comprising four support shafts 8, the lower base 3 being provided with a circular sliding rail 10, the lower ends of the support shafts 8 being slidably mounted on the sliding rail 10 through connecting blocks 9, the bottom of the upper base 2 being provided with a sliding groove 7 used in cooperation with the support shafts 8, the upper ends of the support shafts 8 being slid on the sliding groove 7.
[0026] A rotary motor (not shown) is installed inside the lower base 3. The drive end of the rotary motor is fixedly connected to a rotating shaft 12, which is movably connected to the bottom of the upper base 2.
[0027] A mounting block 15 is fixedly connected to the bottom of the upper base 2, and the upper end of the rotating shaft 12 is movably connected to the mounting block 15. During training, the upper base 2 will rotate and sway. The movable connection between the mounting block 15 and the rotating shaft 12 is adapted to the swaying process of the upper base 2.
[0028] Each groove 7 has a slider 16 slidably installed inside it. The upper end of the support shaft 8 is rotatably connected to the slider 16, and the lower end of the support shaft 8 is rotatably connected to the connecting block 9. The connecting block 9 is slidably installed on the slide rail 10. The four grooves 7 are evenly distributed around the bottom of the upper base 2. When the upper base 2 rotates, each support shaft 8 in the linkage mechanism moves accordingly. The connecting block 9 connected to the lower end of the support shaft 8 will slide on the slide rail 10 to adapt to the change in orientation. The upper end of the support shaft 8 is slidably installed through the slider 16 to adapt to the swinging process of the upper base 2.
[0029] A connecting plate 14 is fixedly connected between the two connecting blocks 9 facing each other. A rotating shaft 12 passes through the connecting plate 14. Hydraulic cylinders 11 are rotatably mounted on both ends of the connecting plate 14. A drive shaft 17 is fixedly connected to the drive end of each hydraulic cylinder 11. The two drive shafts 17 are movably connected to the middle sections of the two support shafts 8. By controlling the extension and retraction of the drive ends of the two hydraulic cylinders 11, the support shafts 8 are pushed or pulled to change their angle, thereby changing the overall angle of the upper base 2.
[0030] A protrusion 13 is provided at the middle section of the two support shafts 8 used to connect the drive shaft 17, and the drive shaft 17 is rotatably connected to the protrusion 13. The protrusion 13 connects the drive shaft 17 to one side of the support shaft 8.
[0031] The movable surface of the mounting block 15, which rotates relative to the rotating shaft 12, is on the same plane as the mounting surface of the support shaft 8, which is connected to the hydraulic cylinder 11.
[0032] Trainees sit in seat 1 for operation training, using the joysticks 5 on both sides and the control lever 4 in front to train for digging operations. The display screen 6 in front provides a virtual digging environment image. During operation, the upper base 2 can rotate relative to the lower base 3 according to the actual virtual environment and operation method, rotating at the horizontal angle. At the same time, the tilt angle of the upper base 2 will also change according to the specific environment to simulate the actual digging environment, that is, the state when the excavator is operating in a non-horizontal environment.
[0033] The rotary motor inside the lower base 3 can drive the rotating shaft 12 to rotate through the drive end. The rotating shaft 12 can drive the upper base 2 to rotate through the mounting block 15. When the upper base 2 rotates, the support shaft 8 connected to the bottom slide groove 7 can slide on the slide rail 10 through the connecting block 9 to adapt to the rotation of the upper base 2 on the plane.
[0034] When it is necessary to tilt the upper base 2, the two hydraulic cylinders 11 operate the connected support shaft 8 respectively. One end of the hydraulic cylinder 11 retracts, and the other end of the hydraulic cylinder 11 extends, thereby pulling the connected support shaft 8 and pushing one end of the support shaft 8 to move relative to the outside of the slide groove 7, which can lift one side of the upper base 2. Pulling one end of the support shaft 8 to move relative to the inside of the slide groove 7 can pull down the other side of the upper base 2. Thus, the two hydraulic cylinders 11 cooperate with each other to effectively tilt the upper base 2, so that the trainee will be in a tilted state to simulate a non-horizontal excavation environment.
[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A training simulator for excavation operations, comprising a seat (1), a control lever (4), and a joystick (5), characterized in that, The rocker arm (5) is located on both sides of the seat (1), and an upper base (2) is located below the seat (1). The control lever (4) is located in front of the seat (1), and a display screen (6) is located in front of the control lever (4). The seat (1), the display screen (6), and the control lever (4) are all mounted on the upper base (2). The bottom of the upper base (2) is also provided with a lower base (3). A linkage mechanism is provided between the upper base (2) and the lower base (3). The linkage mechanism includes four support shafts (8). A circular slide rail (10) is provided on the lower base (3). The lower end of the support shaft (8) is slidably mounted on the slide rail (10) through a connecting block (9). The bottom of the upper base (2) is provided with a slide groove (7) that cooperates with the support shaft (8). The upper end of the support shaft (8) slides on the slide groove (7). A rotary motor is provided inside the lower base (3), and a rotating shaft (12) is fixedly connected to the drive end of the rotary motor. The rotating shaft (12) is movably connected to the bottom of the upper base (2).
2. A training simulator for excavation operations according to claim 1, characterized in that, The bottom of the upper base (2) is fixedly connected to the mounting block (15), and the upper end of the rotating shaft (12) is movably connected to the mounting block (15).
3. A training simulator for excavation operations according to claim 2, characterized in that, Each of the grooves (7) is slidably installed with a slider (16). The upper end of the support shaft (8) is rotatably connected to the slider (16), and the lower end of the support shaft (8) is rotatably connected to the connecting block (9). The connecting block (9) is slidably installed on the slide rail (10). The four grooves (7) are evenly arranged around the bottom of the upper base (2).
4. A training simulator for excavation operations according to claim 3, characterized in that, A connecting plate (14) is fixedly connected between the two connecting blocks (9) facing each other. The rotating shaft (12) passes through the connecting plate (14). Hydraulic cylinders (11) are rotatably installed on both ends of the connecting plate (14). The driving ends of the hydraulic cylinders (11) are fixedly connected to driving shafts (17). The two driving shafts (17) are movably connected to the middle sections of the two support shafts (8).
5. A training simulator for excavation operations according to claim 4, characterized in that, A protrusion (13) is provided at the middle section of the two support shafts (8) used to connect the drive shaft (17), and the drive shaft (17) is rotatably connected to the protrusion (13).
6. A training simulator for excavation operations according to claim 5, characterized in that, The movable surface of the mounting block (15) that rotates relative to the rotating shaft (12) is on the same plane as the mounting surface of the support shaft (8) connected to the hydraulic cylinder (11).
Citation Information
Patent Citations
Mountain operation excavator teaching simulation trainer
CN212990389U