Full-automatic intelligent battery cell assembling equipment
The design of fully automated intelligent battery cell assembly equipment has enabled automated production of battery cells, solving the problems of low assembly efficiency and high damage rate, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202520311522.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-26
AI Technical Summary
In existing technologies, the assembly efficiency of square battery cells is low, assembly line operations lead to reduced production efficiency, and the battery cells are easily damaged during handling.
A fully automated intelligent battery cell assembly equipment was designed, comprising a rotating device, a dispensing device, a welding device, a feeding device, and a shearing device, to achieve automated feeding, welding, dispensing, shearing, and inspection, thereby improving production efficiency and reducing the defect rate.
Automated production lines have improved cell assembly efficiency, reduced production costs and defect rates, and ensured product quality.
Smart Images
Figure CN223927386U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to intelligent electric core processing technical field, specifically, especially, a full -automatic intelligent electric core equipment. BACKGROUND
[0002] The electric core refers to a single electrochemical cell containing positive and negative poles, which is generally not directly used. Unlike batteries containing protection circuits and shells, it can be directly used. The composition of a lithium-ion secondary rechargeable battery is as follows: electric core + protection circuit board. The rechargeable battery without the protection circuit board is the electric core, which is the power storage part in the rechargeable battery, and the quality of the electric core directly determines the service life of the rechargeable battery.
[0003] At present, the square electric core has the same side pole and the opposite side pole, and the opposite side pole is relatively mature and is used relatively more. When the electric core is assembled in the opposite side pole mode, the multiple tabs at both ends of the pole group are pre-welded together, and then the pole group is assembled into the shell. The pole group is first welded with the first cover plate, and then the other end tab is welded with the second cover plate. In order to meet the connection of the tab and the cover plate after the pole group enters the shell, it is necessary to balance the bending space of the tabs on both sides. The existing electric core assembly method is a flow line operation, and the latter process can be implemented only after the former process is completed, thereby reducing the production efficiency, and the carrying process is easy to produce shock, which causes damage to the electric core.
[0004] The prior art has defects and needs to be improved. CONTENT OF THE UTILITY MODEL
[0005] In order to solve the defects of the existing technology, the utility model provides a full -automatic intelligent electric core assembly equipment.
[0006] The technical document provided by the utility model is a full -automatic intelligent electric core assembly equipment, which comprises a workbench, a rotating device, a dispensing device, a welding device, a feeding device and a shearing device are arranged on the workbench respectively, the rotating device is arranged in the middle of the workbench, the dispensing device, the welding device, the feeding device and the shearing device are sequentially and interval arranged in the clockwise direction around the rotating device, one side of the dispensing device is provided with a first conveying line, and a plurality of universal wheels are arranged at the bottom of the workbench.
[0007] Preferably, the dispensing device includes a dispensing bracket, a first dispensing cylinder, a first dispensing slider, a second dispensing cylinder, a second dispensing slider, a third dispensing cylinder, a third dispensing slider, a fourth dispensing cylinder, a dispensing frame, and multiple dispensing heads. The dispensing bracket is disposed on a workbench. The fixed end of the first dispensing cylinder is mounted on the dispensing bracket. The first dispensing slider is mounted on the output end of the first dispensing cylinder. The fixed end of the second dispensing cylinder is mounted on the first dispensing slider. The second dispensing slider is mounted on the output end of the second dispensing cylinder. The third dispensing cylinder is mounted on the second dispensing slider. The third dispensing slider is mounted on the output end of the third dispensing cylinder. The fixed end of the fourth dispensing cylinder is mounted on the third dispensing slider. The dispensing frame is mounted on the output end of the fourth dispensing cylinder. Multiple dispensing heads are sequentially installed inside the dispensing frame.
[0008] Preferably, the welding device includes a welding support, a first welding cylinder, a first welding slider, a second welding cylinder, a second welding slider, a welding carriage, a welding motor, multiple welders, and a purifier. The welding support is mounted on a workbench. The fixed end of the first welding cylinder is mounted on the welding support. The first welding slider is mounted on the output end of the first welding cylinder. The fixed end of the second welding cylinder is mounted on the first welding slider. The second welding slider is mounted on the output end of the second welding cylinder. The welding carriage is mounted on the second welding slider. The fixed end of the welding motor is mounted on the welding carriage. Multiple welders are mounted on the output end of the welding motor. The purifier is mounted on one side of the welding carriage.
[0009] Preferably, the shearing device includes a shearing bracket, a first shearing unit, a second shearing unit, a third shearing unit, a shearing plate, a shearing frame, a shearing cylinder, a shearer, a shearing head, and a detection unit. The shearing bracket is disposed on a workbench. The first shearing unit is mounted on the shearing bracket. The second shearing unit is mounted on the first shearing unit. The third shearing unit is mounted on the second shearing unit. The shearing plate is mounted with the shearing frame and the detection unit at intervals. The shearing cylinder is mounted on the shearing frame. The shearer is mounted on the output end of the shearing cylinder. The shearing head is disposed on the shearer.
[0010] Preferably, the detection unit includes a detection base plate, a detection camera, a detection light source, and a detection protective cover. The detection base plate is mounted on a shearing frame, the detection camera is mounted on the detection base plate, the detection light source is located at the lower end of the detection base plate, and the detection protective cover is mounted on the detection camera.
[0011] Preferably, the rotating device is further provided with a locking assembly, which includes a locking plate, a locking bearing, and a locking bolt. The locking plate is mounted on the rotating plate, the locking bearing is sleeved on the tail of the locking bolt, the locking bearing is located between two clamping plates, the head of the locking bolt is located outside the rotating plate, and the tail of the locking bolt passes through a threaded hole opened on one side wall of the rotating plate.
[0012] Preferably, the rotating plate further includes a sealing plate and a pressure relief structure. The sealing plate is sealed on the rotating plate, the pressure relief structure is disposed on the sealing plate, and the sealing plate is provided with an injection hole.
[0013] Preferably, an operating protective cover is installed on the workbench.
[0014] Compared to the advantages of existing technologies, this utility model is equipped with a rotating device, a dispensing device, a welding device, a feeding device, and a shearing device, which can automatically perform product feeding, welding, dispensing, shearing, inspection, and unloading, thereby improving production efficiency, reducing production costs, and significantly reducing the defect rate, thus having good market application value. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the dispensing device of this utility model;
[0017] Figure 3 This is a schematic diagram of the welding device of this utility model;
[0018] Figure 4 This is a schematic diagram of the shearing device of this utility model.
[0019] Labels: 1. Workbench; 2. Rotating device; 3. Dispensing device; 4. Welding device; 5. Feeding device; 6. Shearing device; 7. First conveyor line; 8. Dispensing bracket; 9. First dispensing cylinder; 10. First dispensing slider; 11. Second dispensing cylinder; 2. Second dispensing slider; 32. Third dispensing cylinder; 33. Fourth dispensing cylinder; 44. Dispensing frame; 5. Multiple dispensing heads; 65. Welding bracket; 66. First welding cylinder; 7. Second welding cylinder; 8. Second welding slider; 9. Welding carriage; 10. Welding motor; 11. Multiple welders; 12. Purifier; 13. Shearing bracket; 14. First shearing unit; 15. Second shearing unit; 16. Third shearing unit; 17. Shearing plate; 18. Shearing frame; 19. Shearing cylinder; 20. Shearer; 10. Shearing head; 11. Detection unit. Detailed Implementation
[0020] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
[0021] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. The accompanying drawings show preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0022] It should be noted that when a component is described as being "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is described as being "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention.
[0024] The present invention will now be described in detail with reference to the accompanying drawings.
[0025] like Figures 1-4 As shown: A fully automatic intelligent battery cell assembly equipment includes a workbench 1. A rotating device 2, a dispensing device 3, a welding device 4, a feeding device 5, and a shearing device 6 are respectively arranged on the workbench 1. The rotating device 2 is located in the middle of the workbench 1. The dispensing device 3, the welding device 4, the feeding device 5, and the shearing device 6 are arranged in a clockwise direction around the rotating device 2. A first conveyor line 7 is arranged on one side of the dispensing device 3. Multiple casters are arranged at the bottom of the workbench 1.
[0026] It should be noted that the first batch of products is conveyed to the feeding device 5 processing position via the first conveyor line 7. The feeding device 5 transfers the products to the rotating device 2, which then rotates them to the welding device 4 processing position for welding. After welding, the rotating device 2 rotates again to the dispensing device 3 processing position, and then to the shearing device 6 processing position for shearing. After shearing, the detection unit 610 on the shearing device 6 detects and determines whether the product is qualified. Qualified products are rotated by the rotating device 2 to the feeding device 5 processing position, where they are transferred to the first conveyor for unloading. Another product is then picked up for feeding. Unqualified products are alerted by the detection unit 610 and, with the assistance of the feeding device 5, are picked up by staff for disassembly, further sorting, and processing, ensuring that the product cost is significantly reduced.
[0027] Preferably, the dispensing device 3 includes a dispensing bracket 31, a first dispensing cylinder 32, a first dispensing slider 33, a second dispensing cylinder 34, a second dispensing slider 35, a third dispensing cylinder 36, a third dispensing slider 37, a fourth dispensing cylinder 38, a dispensing frame 39, and multiple dispensing heads 310. The dispensing bracket 31 is mounted on the workbench 1. The fixed end of the first dispensing cylinder 32 is mounted on the dispensing bracket 31, and the first dispensing slider 33 is mounted on the output end of the first dispensing cylinder 32. The fixed end of the second dispensing cylinder 34 is installed on the slider 33. The second dispensing slider 35 is installed on the output end of the second dispensing cylinder 34. The third dispensing cylinder 36 is installed on the second dispensing slider 35. The third dispensing slider 37 is installed on the output end of the third dispensing cylinder 36. The fixed end of the fourth dispensing cylinder 38 is installed on the third dispensing slider 37. The dispensing frame 39 is installed on the output end of the fourth dispensing cylinder 38. Multiple dispensing heads 310 are sequentially installed in the dispensing frame 39.
[0028] It should be noted that the first dispensing cylinder 32 drives the second dispensing cylinder 34 to move back and forth through the first dispensing slider 33. While the second dispensing cylinder 34 moves back and forth, it can drive the third dispensing cylinder 36 to move left and right. While the third dispensing cylinder 36 moves left and right, it can drive the fourth dispensing cylinder 38 to move up and down. The fourth dispensing cylinder 38 then drives multiple dispensing heads 310 on the dispensing frame 39 to perform dispensing processing on the product on the rotating device 2.
[0029] Preferably, the welding device 4 includes a welding bracket 41, a first welding cylinder 42, a first welding slider, a second welding cylinder 43, a second welding slider 44, a welding carriage 45, a welding motor 46, multiple welders 47, and a purifier 48. The welding bracket 41 is mounted on the workbench 1. The fixed end of the first welding cylinder 42 is mounted on the welding bracket 41. The first welding slider is mounted on the output end of the first welding cylinder 42. The fixed end of the second welding cylinder 43 is mounted on the first welding slider. The second welding slider 44 is mounted on the output end of the second welding cylinder 43. The welding carriage 45 is mounted on the second welding slider 44. The fixed end of the welding motor 46 is mounted on the welding carriage 45. Multiple welders 47 are mounted on the output end of the welding motor 46. The purifier 48 is mounted on one side of the welding carriage 45.
[0030] It should be noted that the first welding cylinder 42 drives the second welding cylinder 43 to work through the first welding slider. The second welding cylinder 43 drives the welding carriage 45 to work through the second welding slider 44. The welding motor 46 on the welding carriage 45 drives multiple welders 47 to weld the product below. The fumes generated during the process are absorbed and treated by the purifier 48.
[0031] Preferably, the shearing device 6 includes a shearing bracket 61, a first shearing unit 62, a second shearing unit 63, a third shearing unit 64, a shearing plate 65, a shearing frame 66, a shearing cylinder 67, a shearer 68, a shearing head 69, and a detection unit 610. The shearing bracket 61 is disposed on the workbench 1. The first shearing unit 62 is mounted on the shearing bracket 61. The second shearing unit 63 is mounted on the first shearing unit 62. The third shearing unit 64 is mounted on the second shearing unit 63. The shearing plate 65 is mounted on the third shearing unit 64. The shearing frame 66 and the detection unit 610 are respectively spaced apart on the shearing plate 65. The shearing cylinder 67 is mounted on the shearing frame 66. The shearer 68 is mounted on the output end of the shearing cylinder 67. The shearing head 69 is disposed on the shearer 68.
[0032] It should be noted that the first shearing unit 62, the second shearing unit 63, and the third shearing unit 64 move along the XYZ axes, thereby moving the shearing plate 65. The shearing cylinder 67 drives the shearer 68 to shear the product below through the shearing head 69. After the shearing is completed, the product is inspected by the detection unit 610 set on one side to determine whether it is qualified.
[0033] Preferably, the detection unit 610 includes a detection base plate, a detection camera, a detection light source, and a detection protective cover. The detection base plate is disposed on the shearing frame 66, the detection camera is disposed on the detection base plate, the detection light source is disposed at the lower end of the detection base plate, and the detection protective cover is disposed on the detection camera.
[0034] It should be noted that the inspection camera can effectively detect and distinguish the processed products below by using the illumination of the inspection light source, while the inspection protective cover is for the protection of the inspection camera.
[0035] Preferably, the rotating device 2 is further provided with a locking assembly, which includes a locking plate, a locking bearing, and a locking bolt. The locking plate is mounted on the rotating plate, the locking bearing is sleeved on the tail of the locking bolt, the locking bearing is located between two clamping plates, the head of the locking bolt is located outside the rotating plate, and the tail of the locking bolt passes through a threaded hole opened on one side wall of the rotating plate.
[0036] It should be noted that the locking bolt has a butterfly knob, and the tail of the locking bolt passes through a threaded hole on one side wall of the rotating plate. Therefore, after the bottom of the product is inserted into the mounting slot of the corresponding placement seat, the locking bolt can be rotated by rotating the butterfly knob, which will cause the locking bearing at the tail of the locking bolt to move to the right. After the locking bearing touches the adjacent locking plate, continue to rotate the butterfly knob, so that the locking plate can push the product to the right and fix the product.
[0037] Preferably, the rotating plate further includes a sealing plate and a pressure relief structure. The sealing plate is sealed on the rotating plate, the pressure relief structure is disposed on the sealing plate, and the sealing plate is provided with an injection hole.
[0038] It should be noted that the sealing plate and pressure relief structure are both auxiliary functions used in the processing of battery cells.
[0039] Preferably, an operating protective cover is installed on the workbench 1.
[0040] Furthermore, the first conveyor line 7 can be configured as a double-layer assembly line or as two circulating assembly lines, one for feeding and the other for discharging.
[0041] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
Claims
1. A fully automated intelligent battery cell assembly equipment, characterized in that, The device includes a workbench, on which a rotating device, a dispensing device, a welding device, a feeding device, and a shearing device are respectively arranged. The rotating device is located in the middle of the workbench, and the dispensing device, welding device, feeding device, and shearing device are arranged in a clockwise direction around the rotating device. A first conveyor line is arranged on one side of the dispensing device, and multiple casters are arranged at the bottom of the workbench.
2. The fully automated intelligent battery cell assembly equipment according to claim 1, characterized in that, The dispensing device includes a dispensing bracket, a first dispensing cylinder, a first dispensing slider, a second dispensing cylinder, a second dispensing slider, a third dispensing cylinder, a third dispensing slider, a fourth dispensing cylinder, a dispensing frame, and multiple dispensing heads. The dispensing bracket is mounted on a workbench. The fixed end of the first dispensing cylinder is mounted on the dispensing bracket. The first dispensing slider is mounted on the output end of the first dispensing cylinder. The fixed end of the second dispensing cylinder is mounted on the first dispensing slider. The second dispensing slider is mounted on the output end of the second dispensing cylinder. The third dispensing cylinder is mounted on the second dispensing slider. The fixed end of the fourth dispensing cylinder is mounted on the third dispensing slider. The dispensing frame is mounted on the output end of the fourth dispensing cylinder. Multiple dispensing heads are sequentially installed within the dispensing frame.
3. The fully automated intelligent battery cell assembly equipment according to claim 1, characterized in that, The welding apparatus includes a welding support, a first welding cylinder, a first welding slider, a second welding cylinder, a second welding slider, a welding carriage, a welding motor, multiple welders, and a purifier. The welding support is mounted on a workbench. The fixed end of the first welding cylinder is mounted on the welding support. The first welding slider is mounted on the output end of the first welding cylinder. The fixed end of the second welding cylinder is mounted on the first welding slider. The second welding slider is mounted on the output end of the second welding cylinder. The welding carriage is mounted on the second welding slider. The fixed end of the welding motor is mounted on the welding carriage. Multiple welders are mounted on the output end of the welding motor. The purifier is mounted on one side of the welding carriage.
4. The fully automated intelligent battery cell assembly equipment according to claim 1, characterized in that, The shearing device includes a shearing bracket, a first shearing unit, a second shearing unit, a third shearing unit, a shearing plate, a shearing frame, a shearing cylinder, a shearer, a shearing head, and a detection unit. The shearing bracket is mounted on a workbench. The first shearing unit is mounted on the shearing bracket. The second shearing unit is mounted on the first shearing unit. The third shearing unit is mounted on the second shearing unit. The shearing plate is mounted with the shearing frame and the detection unit at intervals. The shearing cylinder is mounted on the shearing frame. The shearer is mounted on the output end of the shearing cylinder. The shearing head is mounted on the shearer.
5. The fully automated intelligent battery cell assembly equipment according to claim 4, characterized in that, The detection unit includes a detection base plate, a detection camera, a detection light source, and a detection protective cover. The detection base plate is mounted on a shearing frame, the detection camera is mounted on the detection base plate, the detection light source is located at the lower end of the detection base plate, and the detection protective cover is mounted on the detection camera.
6. The fully automated intelligent battery cell assembly equipment according to claim 1, characterized in that, The rotating device is also equipped with a locking assembly, which includes a locking plate, a locking bearing, and a locking bolt. The locking plate is mounted on the rotating plate, the locking bearing is sleeved on the tail of the locking bolt, the locking bearing is located between two clamping plates, the head of the locking bolt is located outside the rotating plate, and the tail of the locking bolt passes through a threaded hole opened on one side wall of the rotating plate.
7. The fully automated intelligent battery cell assembly equipment according to claim 1, characterized in that, The rotating plate also includes a sealing plate and a pressure relief structure. The sealing plate is sealed on the rotating plate, and the pressure relief structure is located on the sealing plate. The sealing plate is provided with a liquid injection hole.
8. The fully automated intelligent battery cell assembly equipment according to claim 1, characterized in that, An operating protective cover is installed on the workbench.