Wastewater utilization device based on sintering production

By designing a wastewater utilization device for sintering production, the problem of water waste in sintering production was solved. The device enables multiple filtrations and sedimentation of wastewater, achieving wastewater recycling and water conservation.

CN223930906UActive Publication Date: 2026-02-24CHANGSHU LONGTENG SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202520533656.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-24
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The sintering process consumes a large amount of water, resulting in serious waste of water resources.

Method used

Design a wastewater utilization device based on sintering production, including a wastewater component, a water supply component, and a filtration component. The wastewater, after being sucked in by the purifier, undergoes multiple filtrations and sedimentation, and the clean wastewater is collected for reuse.

Benefits of technology

This achieves the recycling of wastewater, reduces water waste, and saves water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste water utilization device based on sintering production, which comprises a waste water component, a water supply component and a filtering component, and also comprises a mixing machine, a purifier and a waste water pipe, the dust outlet end of the mixing machine is communicated with the dust collection end of the purifier, and the liquid inlet end of the waste water pipe is communicated with the inside of the purifier; the filter assembly comprises a first filter tank, a second filter tank and a third filter tank, the position of the second filter tank is higher than that of the third filter tank, the position of the first filter tank is higher than that of the second filter tank, and a first water outlet pipe sprays water into the purifier, so that dust is blended into water to form waste liquid; waste liquid enters the first filter tank from the waste water pipe, flows into the second filter tank to be filtered after being filtered, and finally enters the third filter tank to be temporarily stored, and the waste liquid is not directly discharged but is filtered and collected for multiple times for reuse, so that water is saved, and the problem of water waste during sintering is solved.
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Description

Technical Field

[0001] This utility model relates to the field of water used in sintering production, and in particular to a wastewater utilization device based on sintering production. Background Technology

[0002] The sintering process control is basically divided into process links such as batching, mixing, ignition, sintering, ventilation, crushing, cooling, and screening. Among them, the mixing operation is further divided into three process steps: adding water, mixing and granulation. Moreover, "air, water and carbon" are the three essential elements of sintering production.

[0003] The mixing and water addition process in sintering production is the core and key step. On average, 0.5 tons of water are needed per ton of sinter. Based on the industry's average annual production capacity of 10 million tons, the water consumption is approximately 5 million tons per year, which is a very large amount. Utility Model Content

[0004] The purpose of this invention is to provide a wastewater utilization device based on sintering production, which solves the problem of water waste during sintering.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] This invention provides a wastewater utilization device based on sintering production, including a wastewater component, a water supply component, and a filtration component.

[0007] The wastewater assembly includes a mixer, a purifier, and a wastewater pipe. The dust outlet of the mixer is connected to the dust suction end of the purifier, and the liquid inlet of the wastewater pipe is connected to the interior of the purifier.

[0008] The water supply assembly includes a water storage tank, a first water outlet pipe, and a first water pump. The water storage tank stores clean water. The two ends of the first water outlet pipe are respectively connected to the purifier and the water storage tank. The first water pump is installed inside the water storage tank and on the first water outlet pipe.

[0009] The filtration assembly includes a first filtration tank, a second filtration tank, and a third filtration tank. The outlet end of the wastewater pipe is located inside the first filtration tank. The second filtration tank is located between the first filtration tank and the third filtration tank. The second water pump is located inside the third filtration tank. The position of the second filtration tank is higher than the position of the third filtration tank, and the position of the first filtration tank is higher than the position of the second filtration tank.

[0010] Optionally, the water supply assembly further includes a second outlet pipe and a second water pump, with the two ends of the second outlet pipe connected to the third filter tank and the water storage tank, respectively, and the second water pump installed on the second outlet pipe.

[0011] Optionally, the filtration assembly includes a water injection pump and a water injection pipe, with the two ends of the water injection pipe connected to the third filtration tank and the mixer, respectively, and the water injection pump mounted on the water injection pipe.

[0012] Optionally, a steam pipe is also provided in the third filter tank, and the steam pipe supplies steam to the third filter tank.

[0013] Optionally, the filtration assembly further includes a first agitator, a first drain pipe, and a first drain pump. The first agitator is disposed in the first filtration tank, the first drain pipe is connected to the first filtration tank, and the first drain pump is disposed on the first drain pipe.

[0014] Optionally, the filtration assembly further includes a second agitator, a second drain pipe, and a second drain pump. The second agitator is disposed inside the second filtration tank, the second drain pipe is connected to the second filtration tank, and the second drain pump is disposed on the second drain pipe.

[0015] Optionally, a first outlet is provided on the wall of the first filtration tank, and a first filter screen is provided at the first outlet.

[0016] Furthermore, a second outlet is provided on the wall of the second filtration tank, and a second filter screen is provided at the second outlet, wherein the mesh size of the second filter screen is smaller than that of the first filter screen.

[0017] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0018] This utility model discloses a wastewater utilization device based on sintering production. As dust is drawn into the purifier, the first outlet pipe sprays water into the purifier, causing the dust to dissolve into the water and form waste liquid. The waste liquid exits from the wastewater pipe and enters the first filtration tank, where it is filtered. After filtration, it flows into the second filtration tank for further filtration, and finally enters the third filtration tank for temporary storage. The waste liquid is not directly discharged but is collected after multiple filtrations for reuse, thereby saving water and solving the problem of water waste during sintering. Attached Figure Description

[0019] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of a wastewater utilization device based on sintering production according to Embodiment 1 of the present invention;

[0021] Figure 2 yes Figure 1 A perspective view of the first, second, and third filter tanks shown.

[0022] Figure 3 This is an elevation view of the first, second, and third filter tanks in Embodiment 2;

[0023] Figure 4 yes Figure 3 Top view.

[0024] The reference numerals in the attached figures are explained as follows:

[0025] 1. Wastewater treatment system; 2. Water supply system; 3. Filtration system; 4. Steam pipe; 5. First filter screen;

[0026] 6. Second filter screen; 11. Mixer; 12. Purifier; 13. Wastewater pipe; 20. Water storage tank; 21. First outlet pipe; 22. Second outlet pipe; 23. First water pump; 24. Second water pump; 31. First filter tank;

[0027] 32. Second filtration tank; 33. Third filtration tank; 34. Water injection pump; 35. Water injection pipe; 311. First agitator; 312. First sewage pipe; 313. First sewage pump; 314. First outlet; 321. Second agitator;

[0028] 322. Second sewage pipe; 323. Second sewage pump; 324. Second water outlet. Detailed Implementation

[0029] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0032] Example 1, as Figure 1 and Figure 2 As shown, a wastewater utilization device based on sintering production includes a wastewater component 1, a water supply component 2, and a filter component 3. The water supply component 2 is used to supply clean water to the wastewater component 1 and the filter component 3 respectively. The wastewater component 1 generates wastewater, and the filter component 3 filters the wastewater.

[0033] Wastewater assembly 1 includes a mixer 11, a purifier 12, and a wastewater pipe 13. The dust outlet of the mixer 11 is connected to the dust suction end of the purifier 12. The mixture of materials in the mixer 11 will generate dust, which enters the purifier 12. The liquid inlet of the wastewater pipe 13 is connected to the interior of the purifier 12.

[0034] The water supply assembly 2 includes a water storage tank 20, a first water outlet pipe 21, and a first water pump 23. The water storage tank 20 is used to store clean water. The two ends of the first water outlet pipe 21 are connected to the purifier 12 and the water storage tank 20, respectively. The first water pump 23 is installed on the first water outlet pipe 21. When the dust stored in the purifier 12 needs to be discharged, the first water pump 23 is turned on. The clean water comes out from the first water outlet pipe 21 and sprays into the purifier 12. The dust and the clean water mix to form wastewater. The clean water sprayed out from the first water outlet pipe 21 is used to clean the inside of the purifier 12. The wastewater is discharged through the wastewater pipe 13.

[0035] The water supply assembly 2 also includes a second water outlet pipe 22 and a second water pump 24. The two ends of the second water outlet pipe 22 are connected to the third filter tank 33 and the water storage tank 20, respectively. The second water pump 24 is installed on the second water outlet pipe 22. The third filter tank 33 is filled with clean water, which is a mixture of filtered water and clean water. When the liquid stored in the third filter tank 33 is insufficient, the second water pump 24 is turned on, and the second water outlet pipe 22 supplies clean water to the third filter tank 33, so that the small amount of fine dust impurities in the third filter tank 33 are diluted.

[0036] The filter assembly 3 includes a first filter tank 31, a second filter tank 32, and a third filter tank 33. The outlet end of the wastewater pipe 13 is located in the first filter tank 31. Wastewater flows out of the wastewater pipe 13 and enters the first filter tank 31, where it settles first. The second filter tank 32 is located between the first filter tank 31 and the third filter tank 33. The outlet end of the second filter tank 32 is higher than the inlet end of the third filter tank 33, and the outlet end of the first filter tank 31 is higher than the inlet end of the second filter tank 32. After settling in the first filter tank 31, some dust and impurities in the wastewater settle at the bottom of the first filter tank 31. The relatively clean wastewater overflows from the first filter tank 31 and flows into the second filter tank 32, where it settles again. The relatively clean wastewater after settling becomes filtered water, which overflows from the second filter tank 32 and flows into the third filter tank 33, where it is stored for later use.

[0037] In this example, the first filter tank 31, the second filter tank 32, and the third filter tank 33 are all cubic in shape.

[0038] The filter assembly 3 includes a water injection pump 34 and a water injection pipe 35. The two ends of the water injection pipe 35 are connected to the third filter tank 33 and the mixer 11, respectively. The water injection pump 34 is installed on the water injection pipe 35. When clean water needs to be injected into the mixer 11, the water injection pump 34 is turned on and the water injection pipe 35 injects clean water into the mixer 11.

[0039] The third filter tank 33 is also equipped with a steam pipe 4, which is connected to a steam source. The steam pipe 4 supplies steam to the third filter tank 33, and the steam heats the liquid in the third filter tank 33. The steam outlet of the steam pipe 4 is located at the bottom of the third filter tank 33, so the steam flows upward and the liquid in the third filter tank 33 will churn. There are also a small amount of fine dust impurities in the third filter tank 33. The churning of the liquid prevents the fine dust impurities from settling. These small amounts of fine dust impurities flow back to the mixer 11 from the water injection pipe 35 along with the liquid.

[0040] The filter assembly 3 also includes a first agitator 311, a first drain pipe 312, and a first drain pump 313. The first agitator 311 is installed inside the first filter tank 31, the first drain pipe 312 is connected to the first filter tank 31, and the first drain pump 313 is installed on the first drain pipe 312. When the first filter tank 31 needs to be cleaned, because a lot of dust and impurities have settled in the first filter tank 31, the first agitator 311 is turned on. The first agitator 311 stirs the sediment and liquid in the first filter tank 31, so that the sediment and liquid mix to form sewage. At the same time, the first drain pump 313 is started so that the sewage in the first filter tank 31 is discharged from the first drain pipe 312.

[0041] The filter assembly 3 also includes a second agitator 321, a second drain pipe 322, and a second drain pump 323. The second agitator 321 is installed inside the second filter tank 32, and the second drain pipe 322 is connected to the second filter tank 32. The second drain pump 323 is installed on the second drain pipe 322. When the second filter tank 32 needs to be cleaned, because a lot of dust and impurities have settled inside the second filter tank 32, the second agitator 321 is turned on. The second agitator 321 stirs the sediment and liquid inside the second filter tank 32, causing the sediment and liquid to mix and form sewage. At the same time, the second drain pump 323 is turned on, so that the sewage inside the second filter tank 32 is discharged from the second drain pipe 322.

[0042] The first filter tank 31 has a first outlet 314 on its wall and a first filter screen 5 at the first outlet 314. Wastewater settles in the first filter tank 31, and then the relatively clean wastewater passes through the first filter screen 5 and flows into the second filter tank 32.

[0043] The second filter tank 32 has a second outlet 324 on its wall and a second filter screen 6 at the second outlet 324. The mesh size of the second filter screen 6 is smaller than that of the first filter screen 5. The relatively clean wastewater settles in the second filter tank 32 and then flows out of the second filter screen 6. The filtered water enters the first filter tank 31.

[0044] The first filter 5 filters out large dust particles and impurities, while the second filter 6 filters out small dust particles and impurities.

[0045] Example 2, as Figure 3 and Figure 4 As shown, unlike Embodiment 1, the first filter tank 31, the second filter tank 32 and the third filter tank 33 are all configured as hollow columns. The first filter tank 31 is located inside the second filter tank 32, and the second filter tank 32 is located inside the third filter tank 33. Wastewater overflows from the first filter tank 31 into the second filter tank 32, and then overflows from the second filter tank 32 into the third filter tank 33.

[0046] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the protection scope of this utility model.

Claims

1. A wastewater utilization device based on sintering production, comprising a wastewater component (1), a water supply component (2), and a filtration component (3), characterized in that, The wastewater assembly (1) includes a mixer (11), a purifier (12) and a wastewater pipe (13). The dust outlet of the mixer (11) is connected to the dust suction end of the purifier (12), and the liquid inlet of the wastewater pipe (13) is connected to the interior of the purifier (12). The water supply assembly (2) includes a water storage tank (20), a first water outlet pipe (21) and a first water pump (23). The water storage tank (20) is used to store clean water. The two ends of the first water outlet pipe (21) are respectively connected to the purifier (12) and the water storage tank (20). The first water pump (23) is installed on the first water outlet pipe (21). The filtration assembly (3) includes a first filtration pool (31), a second filtration pool (32) and a third filtration pool (33). The outlet end of the wastewater pipe (13) is located in the first filtration pool (31). The second filtration pool (32) is located between the first filtration pool (31) and the third filtration pool (33). The outlet end of the second filtration pool (32) is higher than the inlet end of the third filtration pool (33). The outlet end of the first filtration pool (31) is higher than the inlet end of the second filtration pool (32).

2. The wastewater utilization device based on sintering production according to claim 1, characterized in that, The water supply assembly (2) also includes a second water outlet pipe (22) and a second water pump (24). The two ends of the second water outlet pipe (22) are respectively connected to the third filter pool (33) and the water storage tank (20). The second water pump (24) is installed on the second water outlet pipe (22).

3. The wastewater utilization device based on sintering production according to claim 1, characterized in that, The filter assembly (3) includes a water injection pump (34) and a water injection pipe (35). The two ends of the water injection pipe (35) are respectively connected to the third filter tank (33) and the mixer (11). The water injection pump (34) is installed on the water injection pipe (35).

4. The wastewater utilization device based on sintering production according to claim 1, characterized in that, The third filter tank (33) is also equipped with a steam pipe (4), which supplies steam to the third filter tank (33).

5. The wastewater utilization device based on sintering production according to claim 1, characterized in that, The filter assembly (3) further includes a first stirrer (311), a first drain pipe (312) and a first drain pump (313). The first stirrer (311) is disposed in the first filter tank (31), the first drain pipe (312) is connected to the first filter tank (31), and the first drain pump (313) is disposed on the first drain pipe (312).

6. The wastewater utilization device based on sintering production according to claim 1, characterized in that, The filter assembly (3) further includes a second stirrer (321), a second drain pipe (322), and a second drain pump (323). The second stirrer (321) is installed inside the second filter tank (32), the second drain pipe (322) is connected to the second filter tank (32), and the second drain pump (323) is installed on the second drain pipe (322).

7. The wastewater utilization device based on sintering production according to claim 1, characterized in that, The first filter tank (31) has a first outlet (314) on its wall and a first filter screen (5) is provided at the first outlet (314).

8. The wastewater utilization device based on sintering production according to claim 7, characterized in that, The second filter tank (32) has a second outlet (324) on its wall, and a second filter screen (6) is provided at the second outlet (324). The mesh size of the second filter screen (6) is smaller than that of the first filter screen (5).