Reinforced W-shaped flat plate type demister

By introducing movable blocks and corrosion-resistant materials into the flat plate demister, the problems of low production efficiency and insufficient stability caused by fixed plate spacing are solved, achieving flexible installation and extended service life.

CN223930912UActive Publication Date: 2026-02-24CANGZHOU WANRUN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202520346785.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-02-24
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

The distance between the plate and the pipe clamp in existing flat-plate demisters is fixed and cannot be adjusted according to equipment needs, resulting in low production efficiency and limited device stability and service life.

Method used

The installation method, which uses a combination of moving blocks, locking blocks, locking ends, and fixing bolts, allows workers to adjust the spacing of the W-shaped corrugated plates themselves, and ensures stability through the shaping plate and scale groove; corrosion-resistant materials such as glass collection components are used in key parts to extend service life.

Benefits of technology

It improves the adaptability and production efficiency of the equipment, enhances its stability and service life, and exhibits higher corrosion resistance and service strength, especially in corrosive environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforced W-shaped flat plate type demister, and relates to the technical field of flat plate type demisters. The device comprises a plurality of W-shaped corrugated plates, collecting convex strips and pipe clamps, clamping ends clamped with clamping blocks are fixed to the upper ends and the lower ends of the W-shaped corrugated plates, and moving blocks are fixed to the tops of the multiple clamping blocks located at the upper end and the bottoms of the multiple clamping blocks located at the lower end. The upper surfaces of the multiple moving blocks located at the upper end and the lower surfaces of the multiple moving blocks located at the lower end are each provided with a moving groove matched with a pipe clamp external wheel. According to the plate-type demister disclosed by the utility model, a manner that the movable blocks, the clamping blocks, the clamping ends and the fixing bolts are matched and mounted between the pipe clamp and the W-type corrugated plates is adopted, so that a worker can automatically adjust the distance between the W-type corrugated plates as required when mounting the plate-type demister to equipment; therefore, the adaptation range of the device is widened.
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Description

Technical Field

[0001] This utility model belongs to the field of flat plate demisters, specifically, it relates to an enhanced W-type flat plate demister. Background Technology

[0002] Demisters are mainly used to capture mist particles and slurry droplets carried by flue gas. Plate demisters work by allowing gas containing mist to flow into the demister. The mist particles collide with the corrugated baffles, reducing their kinetic energy and speed, and are trapped on the surface of the baffles, thus achieving the function of demisting.

[0003] Currently, the distance between the plate and the pipe clamp of a flat-plate demister is fixed at the factory, making it impossible to change the spacing between the plates later according to the needs of the equipment. Therefore, it is often necessary to customize according to the requirements of the equipment supplier, which reduces the production efficiency of the manufacturer. In view of this, this utility model is proposed. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide an enhanced W-type flat plate demister.

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0006] An enhanced W-type flat plate demister includes multiple W-shaped corrugated plates, collecting ridges, and pipe clamps. Both the upper and lower ends of the multiple W-shaped corrugated plates are fixed with clamping ends that engage with clamping blocks. Movable blocks are fixed to the top of the multiple clamping blocks at the upper end and the bottom of the multiple clamping blocks at the lower end. Movable grooves adapted to the external wheels of the pipe clamps are formed on the upper surface of the multiple movable blocks at the upper end and the lower surface of the multiple movable blocks at the lower end.

[0007] Each of the moving blocks has a screw hole at its front end for screwing in a fixing bolt;

[0008] Each of the W-shaped corrugated plates has an integrally formed collecting ridge at the curved end protrusion, and both the collecting ridge and the surface of the W-shaped corrugated plate are coated with a corrosion-resistant coating.

[0009] Optionally, the front and rear ends of the plurality of W-shaped corrugated plates are fixed by shaping plates, and the middle of the two shaping plates is provided with a plurality of embedding grooves that are adapted to the outer contour of the W-shaped corrugated plates, and the upper and lower ends of the shaping plates are provided with screw holes for limiting bolts at equal intervals.

[0010] Optionally, the contact ends of the fixing bolt and the limiting bolt are each fitted with a pressure block via a bearing, and a corrosion-resistant silicone block is fixed to the outer surface of each pressure block. The ends of the fixing bolt and the limiting bolt are each fitted with a corrosion-resistant protective cap.

[0011] Optionally, the longitudinal section of the pipe clamp is designed as a T-shaped structure, and the first scale groove is evenly spaced on the front side of the horizontal end of the pipe clamp to facilitate the installation personnel to adjust the spacing of the W-shaped corrugated plates.

[0012] Optionally, the front side of the shaping plate is provided with equally spaced second scale grooves for installers to cut.

[0013] Optionally, each of the collecting protrusions and the opposite side of the W-shaped corrugated plate is provided with a glass collecting component, and the outer side of each glass collecting component is fixed with a connecting strip adapted to the connecting groove, and the connecting groove is opened on the opposite side of the collecting protrusion and the W-shaped corrugated plate.

[0014] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:

[0015] 1. This utility model uses a method of installing the pipe clamp and the W-shaped corrugated plate together with a moving block, a clamping block, a clamping end and a fixing bolt, so that when the worker installs the plate demister to the equipment, he can adjust the spacing of multiple W-shaped corrugated plates as needed, thus improving the adaptability of the device.

[0016] 2. This utility model takes into account that multiple W-shaped corrugated plates are subject to the impact of smoke during daily use, and therefore displacement is inevitable. Therefore, in addition to using fixing bolts for positioning, after the spacing is adjusted, positioning plates are placed on the front and rear ends of multiple W-shaped corrugated plates. The positioning plates can be cut to the required size. After the positioning plates are placed on the front and rear ends of multiple W-shaped corrugated plates, the fixing bolts are tightened to complete the fixation, thereby enhancing the stability of the device during use.

[0017] 3. This utility model further improves the service life of the collecting protrusion and the W-shaped corrugated plate by setting a glass collecting component at the connection between the collecting protrusion and the W-shaped corrugated plate for auxiliary liquid collection. That is, when the gas-liquid separation is of corrosive flue gas, the generated acidic or alkaline liquid will corrode the area. The glass collecting component, with its own corrosion-resistant properties, will improve the corrosion resistance of the area, thereby strengthening the use of the device and extending its service life.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort. In the drawings:

[0020] Figure 1This is a schematic diagram of the front cross-sectional structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the assembly structure of the combined parts of the shaping plate, the embedding groove and the W-shaped corrugated plate in this utility model;

[0022] Figure 3 This is a schematic diagram of the combined structure of the positioning plate and the embedding groove in this utility model.

[0023] Figure 4 This is a schematic diagram of the combined component structure of the W-shaped corrugated plate, snap-fit ​​end, collecting protrusion, and glass collecting element in this utility model.

[0024] Figure 5 This is a schematic diagram of the combined structure of the glass collecting component and the connector strip in this utility model.

[0025] Figure 6 This is a side view of the combined structure of the pipe clamp, fixing bolt, moving block and locking block in this utility model;

[0026] Figure 7 for Figure 1 A schematic diagram of the structure of part B in the diagram;

[0027] Figure 8 for Figure 1 A schematic diagram of the structure of part A in the diagram;

[0028] Figure 9 for Figure 2 A schematic diagram of the structure of part C in the diagram;

[0029] Figure 10 for Figure 3 A schematic diagram of the structure of part D in the diagram;

[0030] Figure 11 for Figure 6 A schematic diagram of the structure of part E in the diagram.

[0031] The attached diagram lists the components represented by each number as follows:

[0032] 1. W-shaped corrugated plate; 2. Clamping block; 3. Clamping end; 4. Moving block; 5. Pipe clamp; 6. Fixing bolt; 7. Collecting protrusion; 8. Shaping plate; 9. Embedded groove; 10. Limiting bolt; 11. Pressure block; 12. Corrosion-resistant silicone block; 13. Corrosion-resistant protective cover; 14. First scale groove; 15. Second scale groove; 16. Glass collecting component; 17. Insertion groove; 18. Insertion strip.

[0033] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0034] The present invention will now be described in further detail with reference to the accompanying drawings.

[0035] Please see Figures 1 to 11 This utility model provides a technical solution: a reinforced W-type flat plate demister, including multiple W-type corrugated plates 1, collecting convex strips 7 and pipe clamps 5. Both the upper and lower ends of the multiple W-type corrugated plates 1 are fixed with clamping ends 3 that are clamped with clamping blocks 2. Movable blocks 4 are fixed at the top of the multiple clamping blocks 2 at the upper end and at the bottom of the multiple clamping blocks 2 at the lower end. Movable grooves adapted to the outer wheels of the pipe clamps 5 are opened on the upper surface of the multiple movable blocks 4 at the upper end and the lower surface of the multiple movable blocks 4 at the lower end.

[0036] Each movable block 4 has a screw hole at its front end for screwing in the fixing bolt 6;

[0037] Each W-shaped corrugated plate 1 has an integrally formed collecting ridge 7 at its curved end. Both the collecting ridge 7 and the surface of the W-shaped corrugated plate 1 are coated with a corrosion-resistant coating. Considering that the distance between the plate and the pipe clamp 5 of current flat-plate demisters is fixed at the factory, it is impossible to change the spacing between the plates later according to equipment requirements. Therefore, customization is often required according to the equipment supplier's specifications, reducing the manufacturer's production efficiency. This utility model addresses this by using a moving block 4, a clamping block 2, a clamping end 3, and a fixing bolt 6 between the pipe clamp 5 and the W-shaped corrugated plate 1. The combined installation method allows workers to adjust the spacing of multiple W-shaped corrugated plates 1 as needed when installing the plate demister to the equipment, thus improving the adaptability of the device. During adjustment, the fixing bolt 6 can be loosened and the moving block 4 can be slid. As the slider moves along the horizontal end of the pipe clamp 5, the distance between the multiple W-shaped corrugated plates 1 changes. During the movement, the first scale groove 14 can be used as a reference to help workers know the spacing value. The W-shaped corrugated plates 1 are connected to the clamping block 2 by the snap-fit ​​end 3, which makes it convenient for workers to disassemble and replace the W-shaped corrugated plates 1 later.

[0038] The front and rear ends of multiple W-shaped corrugated plates 1 are fixed by shaping plates 8. Multiple embedding slots 9 that match the outer contour of the W-shaped corrugated plates 1 are opened in the middle of the two shaping plates 8. The upper and lower ends of the shaping plates 8 are equally spaced with screw holes for limiting bolts 10. Considering that the multiple W-shaped corrugated plates 1 are subject to the impact of smoke during daily use, displacement is inevitable. Therefore, in addition to using fixing bolts 6 for positioning, after the spacing is adjusted, shaping plates 8 are fitted on the front and rear ends of the multiple W-shaped corrugated plates 1. The shaping plates 8 can be cut to the required size. After fitting the shaping plates 8 on the front and rear ends of the multiple W-shaped corrugated plates 1, the fixing bolts 6 are tightened to complete the fixation, thereby enhancing the stability of the device during use. When the customer requires a more difficult size of embedding slot 9, they can contact the factory to design a corresponding shaping plate 8 to avoid the embedding slot 9 spacing on the shaping plate 8 not meeting the equipment requirements.

[0039] The contact ends of the fixing bolt 6 and the limiting bolt 10 are both equipped with pressure blocks 11 via bearings. Each pressure block 11 has a corrosion-resistant silicone block 12 fixed on its outer surface. The ends of the fixing bolt 6 and the limiting bolt 10 are fitted with corrosion-resistant protective caps 13. The fixing bolt 6 is used to fix the moving block 4 and the pipe clamp 5. The limiting bolt 10 is used to fix the shaping plate 8 and the W-shaped corrugated plate 1. The presence of the corrosion-resistant protective cap 13 protects the top end of the fixing bolt 6 and the limiting bolt 10. The presence of the corrosion-resistant silicone block 12 increases the friction of the contact surface of the pressure block 11.

[0040] The longitudinal section of the pipe clamp 5 is designed with a T-shaped structure. The first scale groove 14 is evenly spaced on the front side of the horizontal end of the pipe clamp 5 to facilitate the installation personnel to adjust the spacing of the W-shaped corrugated plates 1. The first scale groove 14 makes it convenient for the equipment installation personnel to know the distance between multiple W-shaped corrugated plates 1.

[0041] The front side of the shaping plate 8 is provided with equally spaced second scale grooves 15 for installers to cut. The second scale grooves 15 make it convenient for users to cut the shaping plate 8 to the required length as needed.

[0042] Each collecting protrusion 7 and the W-shaped corrugated plate 1 are provided with a glass collecting element 16 on their opposite sides. The outer side of each glass collecting element 16 is fixed with a connecting strip 18 that matches the connecting groove 17. The connecting groove 17 is opened on the opposite side of the collecting protrusion 7 and the W-shaped corrugated plate 1. By setting the glass collecting element 16 at the connection between the collecting protrusion 7 and the W-shaped corrugated plate 1 for auxiliary liquid collection, the service life of the collecting protrusion 7 and the W-shaped corrugated plate 1 is further improved. That is, when the gas-liquid separation is of corrosive flue gas, the generated acidic or alkaline liquid will corrode the area. The glass collecting element 16, with its own corrosion-resistant properties, will improve the corrosion resistance of the area, thereby strengthening the use of the device and extending its service life.

[0043] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.

Claims

1. A reinforced W-type flat-plate demister, comprising multiple W-type corrugated plates (1), collecting ridges (7), and pipe clamps (5), characterized in that, Both ends of the plurality of W-shaped corrugated plates (1) are fixed with snap-fit ​​ends (3) that snap-fit ​​with snap-fit ​​blocks (2). The top of the plurality of snap-fit ​​blocks (2) at the upper end and the bottom of the plurality of snap-fit ​​blocks (2) at the lower end are fixed with moving blocks (4). The upper surface of the plurality of moving blocks (4) at the upper end and the lower surface of the plurality of moving blocks (4) at the lower end are provided with moving grooves that are adapted to the outer wheels of the pipe clamp (5). Each of the moving blocks (4) has a screw hole at its front end for screwing in the fixing bolt (6); Each of the W-shaped corrugated plates (1) has a collecting protrusion (7) integrally formed at the curved end protrusion, and the collecting protrusion (7) and the surface of the W-shaped corrugated plate (1) are coated with a corrosion-resistant coating.

2. The enhanced W-type flat-plate demister according to claim 1, characterized in that, The front and rear ends of the multiple W-shaped corrugated plates (1) are fixed by shaping plates (8). The middle of the two shaping plates (8) is provided with multiple embedding grooves (9) that are adapted to the outer contour of the W-shaped corrugated plates (1). The upper and lower ends of the shaping plates (8) are provided with screw holes for limiting bolts (10) at equal intervals.

3. The enhanced W-type flat-plate demister according to claim 1, characterized in that, The contact ends of the fixing bolt (6) and the limiting bolt (10) are each fitted with a pressure block (11) via a bearing. Each pressure block (11) has a corrosion-resistant silicone block (12) fixed on its outer surface. The ends of the fixing bolt (6) and the limiting bolt (10) are fitted with corrosion-resistant protective caps (13).

4. The enhanced W-type flat-plate demister according to claim 1, characterized in that, The longitudinal section of the pipe clamp (5) is a T-shaped structure design. The first scale groove (14) is opened at equal intervals on the front side of the horizontal end of the pipe clamp (5) to facilitate the installation personnel to adjust the spacing of the W-shaped corrugated plate (1).

5. A reinforced W-type flat-plate demister according to claim 2, characterized in that, The front side of the shaping plate (8) is provided with second scale grooves (15) at equal intervals for the installer to cut.

6. The enhanced W-type flat-plate demister according to claim 1, characterized in that, Each of the collecting protrusions (7) and the opposite side of the W-shaped corrugated plate (1) is provided with a glass collecting component (16), and the outer side of each glass collecting component (16) is fixed with a connecting strip (18) that is compatible with the connecting groove (17), and the connecting groove (17) is opened on the opposite side of the collecting protrusions (7) and the W-shaped corrugated plate (1).