Dust removal equipment for preventing dust explosion

By introducing a combined filtration structure of wet curtain and filter screen into the dust removal equipment, and combining it with a delivery pump to achieve the recycling of clean water, the problem of filter screen clogging is solved, and efficient dust removal and low-cost operation are achieved.

CN223931011UActive Publication Date: 2026-02-24NORTHEAST LIGHT ALLOY CO LTD
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Patent Information

Application Number
CN202520543194.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-24
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing dust treatment devices suffer from clogged filter screens, which gradually reduces the amount of gas passing through the filter bags, requiring frequent disassembly and cleaning, increasing operating and management costs and inconvenience.

Method used

A dust removal device was designed, comprising an explosion-proof cylinder, an air supply mechanism, a dust removal component, and a filter screen. It utilizes a combination of wet curtain and filter screen for filtration, and combines a delivery pump to achieve the recycling of clean water, thereby reducing dust content and minimizing filter screen clogging.

Benefits of technology

It effectively reduces dust content, minimizes filter clogging, extends cleaning cycles, saves water resources, lowers operating costs, and improves dust removal efficiency and ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dust removal equipment for preventing dust explosion and relates to the technical field of dust removal devices. The problems that filter screen holes of an existing dust treatment device are blocked, the amount of gas passing through a filter bag is gradually reduced, and the existing dust treatment device needs to be disassembled and cleaned frequently are solved. The dust removal device comprises an anti-explosion barrel and an air supply mechanism, the anti-explosion barrel is provided with a dust removal cavity with the two sides penetrating through, an air inlet is formed in one side of the dust removal cavity, an air outlet is formed in the other side of the dust removal cavity, the air supply mechanism is used for enabling air to enter from the air inlet, and after the air enters from the air inlet, the air is discharged from the air outlet. When the combustible dust is filtered, the combustible dust is firstly in contact with a water curtain formed by clean water in the wet curtain, combustible dust contained in the gas is adsorbed by the clean water, the clean water flows into the water storage tank to be collected, then the combustible dust is filtered again through the first filter screen, and at the moment, the content of the combustible dust is greatly reduced; the accumulation speed of combustible dust on the first filter screen is slower, so that the cleaning frequency is reduced, and the use is more convenient.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal device technology, specifically to a dust removal device for preventing dust explosions. Background Technology

[0002] When electrical equipment is in operation, if the content of combustible dust in the gas is high, the sparks generated by the electrical equipment during use may ignite the combustible dust in the gas, thereby damaging the equipment. Therefore, dust removal equipment should be used to reduce the content of combustible dust in the gas.

[0003] Existing dust control devices typically use fans to draw dust into the system, which then filters and collects the combustible dust through internal filter bags or similar devices. This method can reduce the amount of combustible dust in the air. However, over time, more and more combustible dust accumulates on the filter bags, causing blockage of the filter mesh and gradually reducing the amount of gas passing through the filter bags. This results in ventilation obstruction, reduced dust collection capacity, and the need for frequent disassembly and cleaning, causing inconvenience to production and high operating and management costs.

[0004] In summary, existing dust treatment devices suffer from the problem of filter screen clogging, which gradually reduces the amount of gas passing through the filter bag, requiring frequent disassembly and cleaning. Utility Model Content

[0005] The purpose of this invention is to solve the problem in existing dust treatment devices where filter screen clogging gradually reduces the amount of gas passing through the filter bag, requiring frequent disassembly and cleaning. Therefore, this invention provides a dust removal device to prevent dust explosions.

[0006] The technical solution of this utility model is: a dust removal device for preventing dust explosion, comprising: an explosion-proof cylinder and an air supply mechanism, wherein the explosion-proof cylinder has a dust removal chamber that extends through both sides, one side of the dust removal chamber is an air inlet and the other side of the dust removal chamber is an air outlet, and the air supply mechanism is used to allow gas to enter from the air inlet and be discharged from the air outlet.

[0007] A dust removal assembly and a first filter screen are provided between the top and bottom walls of the dust removal chamber. The dust removal assembly is located on the side closer to the air inlet, and the first filter screen is located on the side farther away from the air inlet.

[0008] The dust removal assembly includes a water outlet seat, a wet curtain, and a water collection seat connected in sequence. The water collection seat is connected to the water storage tank at the bottom of the explosion-proof cylinder through a first drain pipe.

[0009] Furthermore, it also includes: a delivery pump, the inlet of which is connected to the water storage tank, the outlet of which is connected to the outlet seat through a second drain pipe, and a second filter screen is provided inside the water storage tank.

[0010] Furthermore, the air supply mechanism includes a first fan and a second fan installed in the dust removal chamber, wherein the first fan is located between the wet curtain and the air inlet, and the second fan is located between the wet curtain and the first filter screen.

[0011] Furthermore, the bottom of the explosion-proof cylinder is connected to a dust collection box, and the bottom wall of the dust removal chamber has a dust discharge port that communicates with the dust collection box. The dust discharge port is located at the bottom of the side of the first filter screen away from the air outlet.

[0012] Furthermore, it also includes: a protective net, which is detachably installed at the air outlet.

[0013] Furthermore, the protective net is installed at the air outlet via a plug-in connection.

[0014] Furthermore, the top and bottom walls of the dust removal chamber located at the air outlet are respectively provided with mounting grooves. A movable plate is slidably arranged in the mounting groove. A limiting rod extending toward the dust removal chamber is provided on one side of the movable plate, and a pull rod extending to the outside of the explosion-proof cylinder is provided on the other side of the movable plate. An elastic element for driving the movable plate to move toward the dust removal chamber is provided between the movable plate and the inner wall of the mounting groove.

[0015] The top and bottom surfaces of the protective netting each have limiting grooves that mate with the limiting rod.

[0016] Furthermore, the protective netting is connected to symmetrically distributed handles.

[0017] Furthermore, the explosion-proof cylinder is connected to four downward-extending support legs at its four corners, and the bottom of each support leg is connected to a self-locking pulley.

[0018] Compared with the prior art, the present invention has the following advantages:

[0019] 1. The dust removal equipment for preventing dust explosion provided by this utility model involves gas entering through the air inlet and first coming into contact with the water curtain formed by the cleaning water inside the wet curtain. The cleaning water adsorbs the combustible dust contained in the gas. The cleaning water flows into the water storage tank for collection and then filters the combustible dust again through the first filter screen. At this time, the content of combustible dust has been greatly reduced, and the accumulation rate of combustible dust on the first filter screen is slower, reducing the number of cleaning times and making it more convenient to use.

[0020] 2. The dust removal equipment for preventing dust explosions provided by this utility model uses a second filter screen for filtration, and the clean water can be recycled under the drive of the delivery pump, thereby saving water resources and reducing the cost of use.

[0021] 3. The dust removal equipment for preventing dust explosions provided by this utility model has a wider range of applications because it is equipped with a self-locking pulley that facilitates the adjustment of the position of the explosion-proof cylinder in the later stage. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the dust removal equipment for preventing dust explosions according to this utility model;

[0023] Figure 2 yes Figure 1 Top view;

[0024] Figure 3 yes Figure 1 Enlarged view of region A in the middle;

[0025] Figure 4 yes Figure 1 A magnified view of region B in the middle.

[0026] In the diagram: 1. Explosion-proof cylinder; 2. Dust removal chamber; 3. Air inlet; 4. Air outlet; 5. First filter screen; 6. Water outlet seat; 7. Wet curtain; 8. Water collection seat; 9. First drain pipe; 10. Water storage tank; 11. Conveyor pump; 12. Second drain pipe; 13. Second filter screen; 14. First fan; 15. Second fan; 16. Dust collection box; 17. Protective net; 18. Moving plate; 19. Limiting rod; 20. Pull rod; 21. Elastic element; 22. Limiting groove; 23. Handle; 24. Support leg; 25. Self-locking pulley. Detailed Implementation

[0027] Specific implementation method one: Combining Figure 1 , Figure 3 This embodiment describes an explosion-proof cylinder 1 and an air supply mechanism. The explosion-proof cylinder 1 has a dust removal chamber 2 extending through both sides. One side of the dust removal chamber 2 is an air inlet 3, and the other side is an air outlet 4. The air supply mechanism is used to allow gas to enter from the air inlet 3 and exit from the air outlet 4. A dust removal assembly and a first filter screen 5 are arranged between the top and bottom walls of the dust removal chamber 2. The dust removal assembly is located on the side closer to the air inlet 3, and the first filter screen 5 is located on the side farther from the air inlet 3. The dust removal assembly includes a water outlet seat 6, a wet curtain 7, and a water collection seat 8 connected in sequence. The water outlet seat 6 is located on the top wall of the dust removal chamber 2, and the water collection seat 8 is located on the bottom wall of the dust removal chamber 2. Clean water flows into the wet curtain 7 through the water outlet seat 6, forming a water curtain inside the wet curtain 7. A water storage tank 10 is fixedly installed at the bottom of the explosion-proof cylinder 1, and the water collection seat 8 is connected to the water storage tank 10 at the bottom of the explosion-proof cylinder 1 through a first drain pipe 9.

[0028] In this embodiment of the dust removal equipment for preventing dust explosions, after the gas enters through the air inlet 3, it first comes into contact with the water curtain formed by the cleaning water inside the wet curtain 7. The cleaning water adsorbs the combustible dust contained in the gas. The cleaning water flows into the water storage tank 10 for collection, and then filters the combustible dust again through the first filter screen 5. At this time, the content of combustible dust has been greatly reduced, and the accumulation rate of combustible dust on the first filter screen 5 is slower, reducing the number of cleaning times and making it more convenient to use.

[0029] Specific Implementation Method Two: Combining Figure 1 , Figure 2 This embodiment differs from specific embodiment one in that it also includes a delivery pump 11. The inlet of the delivery pump 11 is connected to the water storage tank 10, and the outlet of the delivery pump 11 is connected to the outlet seat 6 through a second drain pipe 12. A second filter screen 13 is installed inside the water storage tank 10. The water is filtered using the second filter screen 13, and the clean water can be recycled under the drive of the delivery pump 11, thereby saving water resources and reducing operating costs. Other components and connections are the same as in specific embodiment one.

[0030] Specific implementation method three: Combining Figure 1 This embodiment differs from specific embodiment one in that the air supply mechanism includes a first fan 14 and a second fan 15 installed within the dust removal chamber 2. The first fan 14 is located between the evaporative cooling pad 7 and the air inlet 3, while the second fan 15 is located between the evaporative cooling pad 7 and the first filter screen 5. The first fan 14 and the second fan 15 work together to drive the gas flow, resulting in better gas flow and higher dust removal efficiency. Other components and connections are the same as in specific embodiment one.

[0031] Specific implementation method four: Combination Figure 1 This embodiment differs from specific embodiment one in that the bottom of the explosion-proof cylinder 1 is connected to a dust collection box 16, and the bottom wall of the dust removal chamber 2 has a dust discharge port communicating with the dust collection box 16. The dust discharge port is located on the bottom of the side of the first filter screen 5 away from the air outlet 4. The bottom of the dust collection box 16 has a discharge port, and a matching sealing cover is installed at the discharge port. The dust collection box 16 can collect the dust on the first filter screen 5, preventing dust diffusion and making the working environment cleaner. Other components and connections are the same as in specific embodiment one.

[0032] Specific Implementation Method Five: Combining Figure 1 This embodiment differs from specific embodiment one in that it also includes a protective net 17, which is detachably installed at the air outlet 4. The protective net 17 serves a protective function, preventing external objects from entering the dust removal chamber 2 and affecting gas flow, thus ensuring dust removal efficiency. Other components and connections are the same as in specific embodiment one.

[0033] Specific Implementation Method Six: Combination Figure 1 This embodiment is identical to the specific embodiment except that the protective net 17 is installed at the air outlet 4 via a plug-in connection. This plug-in installation method eliminates the need for additional tools during installation and removal, making it very convenient and preventing tool loss. Other components and connections are the same as in specific embodiment five.

[0034] Specific implementation method seven: Combination Figure 1 , Figure 4 This embodiment differs from specific embodiment six in that the top and bottom walls of the dust removal chamber 2, located at the air outlet 4, are respectively provided with mounting grooves. A movable plate 18 is slidably disposed in the mounting groove. A limiting rod 19 extending towards the dust removal chamber 2 is provided on one side of the movable plate 18, and a pull rod 20 extending to the outside of the explosion-proof cylinder 1 is provided on the other side of the movable plate 18. An elastic element 21 for driving the movable plate 18 to move towards the dust removal chamber 2 is provided between the movable plate 18 and the inner wall of the mounting groove. In this embodiment, the elastic element 21 can be a spring, but this is not a limitation and can also be other elastic materials such as rubber blocks. The top and bottom surfaces of the protective net 17 are respectively provided with limiting grooves 22 that cooperate with the limiting rod 19. After the limiting rod 19 and the limiting groove 22 cooperate, the installation of the protective net 17 can be completed. When disassembling, the limiting rod 19 is moved against the elastic force of the elastic element 21 and then separated from the limiting groove 22, so that the protective net 17 can be removed. The other components and connections are the same as in Specific Implementation Method Six.

[0035] Specific implementation method eight: Combination Figure 4 This embodiment differs from Specific Embodiment Five in that the protective net 17 is equipped with two symmetrically distributed handles 23, both extending away from the explosion-proof cylinder 1. When installing or removing the protective net 17, simply grasp the handles 23 for easy movement. Other components and connections are the same as in Specific Embodiment Five.

[0036] Specific Implementation Method Nine: Combining Figure 1 This embodiment differs from specific embodiment one in that the explosion-proof cylinder 1 has downwardly extending support legs 24 connected to its four corners. The bottom of each support leg 24 is connected to a self-locking pulley 25. The self-locking pulleys 25 facilitate subsequent adjustment of the explosion-proof cylinder 1, thus broadening its application range. Other components and connections are the same as in any of specific embodiments one through eight.

[0037] How to use this implementation method:

[0038] Start the first fan 14, the second fan 15 and the delivery pump 11. The first fan 14 and the second fan 15 drive the gas to enter from the inlet and exit from the outlet 4. The delivery pump 11 makes the clean water circulate between the water outlet seat 6, the wet curtain 7, the water collection seat 8 and the water storage tank 10.

[0039] During dust removal, the gas first comes into contact with the water curtain formed by the clean water inside the wet curtain 7. The clean water adsorbs the combustible dust contained in the gas. After the clean water flows into the water storage tank 10, it is filtered by the second filter screen 13, and then the combustible dust is filtered again by the first filter screen 5.

[0040] The content of this utility model is not limited to the above-described embodiments; a combination of one or more specific embodiments can also achieve the purpose of the utility model.

Claims

1. A dust collection device for preventing dust explosions, comprising: An explosion-proof cylinder (1) and an air supply mechanism are provided. The explosion-proof cylinder (1) has a dust removal chamber (2) that runs through both sides. One side of the dust removal chamber (2) is an air inlet (3), and the other side of the dust removal chamber (2) is an air outlet (4). The air supply mechanism is used to allow gas to enter from the air inlet (3) and exit from the air outlet (4). The dust removal chamber (2) is characterized in that a dust removal component and a first filter screen (5) are provided between the top wall and the bottom wall of the dust removal chamber (2), the dust removal component is located on the side close to the air inlet (3), and the first filter screen (5) is located on the side away from the air inlet (3); The dust removal assembly includes a water outlet seat (6), a wet curtain (7), and a water collection seat (8) connected in sequence. The water collection seat (8) is connected to the water storage tank (10) at the bottom of the explosion-proof cylinder (1) through a first drain pipe (9).

2. A dust removal device for preventing dust explosions according to claim 1, characterized in that, Also includes: A delivery pump (11) is provided, the inlet of which is connected to the water storage tank (10), and the outlet of which is connected to the outlet seat (6) through a second drain pipe (12). A second filter screen (13) is provided inside the water storage tank (10).

3. A dust removal device for preventing dust explosions according to claim 1, characterized in that, The air supply mechanism includes a first fan (14) and a second fan (15) installed in the dust removal chamber (2). The first fan (14) is located between the wet curtain (7) and the air inlet (3), and the second fan (15) is located between the wet curtain (7) and the first filter screen (5).

4. A dust removal device for preventing dust explosions according to claim 1, characterized in that, The bottom of the explosion-proof cylinder (1) is connected to a dust storage box (16), and the bottom wall of the dust removal chamber (2) has a dust discharge port that communicates with the dust storage box (16). The dust discharge port is located at the bottom of the side of the first filter screen (5) away from the air outlet (4).

5. A dust removal device for preventing dust explosions according to claim 1, characterized in that, Also includes: A protective net (17) is detachably installed at the air outlet (4).

6. A dust removal device for preventing dust explosions according to claim 5, characterized in that, The protective net (17) is installed at the air outlet (4) by plugging and connecting.

7. A dust removal device for preventing dust explosions according to claim 6, characterized in that, The dust removal chamber (2) has mounting grooves on its top and bottom walls at the air outlet (4). A movable plate (18) is slidably installed in the mounting groove. A limiting rod (19) extending toward the dust removal chamber (2) is provided on one side of the movable plate (18). A pull rod (20) extending to the outside of the explosion-proof cylinder (1) is provided on the other side of the movable plate (18). An elastic element (21) for driving the movable plate (18) to move toward the dust removal chamber (2) is provided between the movable plate (18) and the inner wall of the mounting groove. The top and bottom surfaces of the protective net (17) have limiting grooves (22) that cooperate with the limiting rod (19).

8. A dust removal device for preventing dust explosions according to claim 5, characterized in that, The protective net (17) is connected to symmetrically distributed handles (23).

9. A dust removal device for preventing dust explosions according to any one of claims 1-8, characterized in that, The explosion-proof cylinder (1) is connected to four downward-extending support legs (24) at its four corners, and the bottom of the support legs (24) is connected to a self-locking pulley (25).