High-uniformity wood wax oil stirring mechanism
The wood wax oil mixing mechanism, with its dual mixing structure and anti-stick design, solves the problems of uneven mixing and bottom material contamination, achieving efficient and uniform mixing, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202520328573.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing wood wax oil mixing mechanisms lack mixing claws, resulting in uneven mixing, low efficiency, and the bottom design makes it easy for materials to stick, affecting product quality and increasing maintenance difficulty, thus failing to meet the high-efficiency requirements of modern production.
It adopts a dual stirring structure and an internal anti-sticking structure, including a dual stirring design in which the stirring claws move in different directions, and an anti-sticking scraper seat that fits against the inner wall of the tank. Combined with a belt drive system and a glass observation window, it improves stirring efficiency and uniformity.
It achieves uniform mixing of materials, reduces production cycle and maintenance workload, improves product quality and consistency, reduces production costs, and meets the high-efficiency requirements of modern production.
Smart Images
Figure CN223931129U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wood wax oil processing equipment, and in particular to a high-uniformity wood wax oil mixing mechanism. Background Technology
[0002] A wood wax oil mixing mechanism is a device specifically designed for mixing wood wax oil and its additives. It features efficient and uniform mixing capabilities. This mechanism typically consists of a wood wax oil mixing tank, an electric mixer, and a control system. The design of the wood wax oil mixing tank ensures that the material does not easily accumulate during the mixing process, providing good flowability and processing efficiency. The electric mixer, through rotation or reciprocating motion, fully blends the wood wax oil with various pigments, solvents, or maintenance ingredients to guarantee the quality and performance of the final product. Meanwhile, wood wax oil itself is widely used in the surface treatment of furniture and wood products due to its environmental friendliness, non-toxicity, ease of application, and excellent maintenance properties.
[0003] In existing technologies, the main function of wood wax oil mixing mechanisms is limited to basic mixing operations, lacking important auxiliary tools such as mixing claws. This design deficiency leads to a significant limitation in mixing effect. Due to the lack of mixing claws, materials are prone to sedimentation during mixing, resulting in uneven mixing and affecting the quality of the final product. In addition, the relatively low mixing efficiency leads to a longer production cycle, wasting valuable time and resources. When dealing with high-viscosity materials, the limitations of this mechanism are even more obvious, often failing to achieve rapid and uniform mixing. The cleaning and maintenance process also becomes complicated, as material adhesion can easily lead to equipment residue, increasing the workload of subsequent maintenance. These drawbacks not only increase production costs but also affect the market competitiveness of the product to some extent. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a highly uniform wood wax oil stirring mechanism.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-uniformity wood wax oil stirring mechanism, comprising a wood wax oil stirring tank, a plurality of tank bases fixed at the bottom of the wood wax oil stirring tank, a feed inlet on the surface of the wood wax oil stirring tank, a stirring rotating seat rotatably connected to the top of the inner wall of the wood wax oil stirring tank, the stirring rotating seat being driven to rotate by a first driving component, a stirring rod at the bottom of the stirring rotating seat, a rotating claw seat at the bottom end of the stirring rod, and stirring rotating claws rotatably connected to both ends of the rotating claw seat.
[0006] Preferably, a drive rod is rotatably connected inside the stirring base. The top end of the drive rod is fixed to the top of the inner wall of the wood wax oil stirring tank, and the bottom end of the drive rod is fixed to the bottom of the inner wall of the wood wax oil stirring tank. A first gear is fixed on the surface of the drive rod, and a second gear meshes with the surface of the first gear. The second gear is fixed to the top of the stirring rod. In existing technologies, wood wax oil stirring mechanisms can only achieve unidirectional rotation. This design limits the movement of the stirring claws, thus affecting the mixing effect of the materials. Because the stirring claws cannot rotate in any direction, materials with high viscosity are difficult to mix evenly, often resulting in localized accumulation or stratification. This not only affects the quality stability of the final product but also increases the difficulty of subsequent processing. Furthermore, unidirectional stirring is inefficient and wasteful of manpower when handling complex formulations or mixing different substances, failing to meet the high-efficiency requirements of modern production. To address these issues, this invention adopts a dual stirring structure. During stirring, as the stirring base rotates, the first gear, which is relatively fixed, rotates along with the stirring base, while the second gear drives the stirring rod to rotate, thus achieving dual stirring and effectively improving the stirring effect of wood wax oil. This design allows the stirring claws to move in different directions, increasing the fluidity of the materials, facilitating uniform mixing, and eliminating localized accumulation and stratification. This not only improves the quality stability of the final product and reduces the difficulty of subsequent processing but also increases the efficiency of handling complex formulations, meeting the demands of modern production for high efficiency and flexibility, thereby significantly reducing the waste of human resources.
[0007] Preferably, a first support rod is fixed to both sides of the stirring rotating seat, and a second support rod is fixed to the bottom end of the first support rod. An anti-sticking scraping seat is rotatably connected to the bottom end of the second support rod. In the prior art, the bottom design of the wood wax oil stirring mechanism is prone to contamination of the inner wall, leading to waste of wood wax oil and uneven stirring effect. This design defect not only increases material loss during the stirring process but also affects the quality of the final product, causing product consistency and performance degradation. Since wood wax oil is an important material for protecting and beautifying wood, the uniformity of its composition is crucial. If the stirring mechanism fails to effectively prevent material accumulation at the bottom, it will lead to differences in color and performance between different batches of products. In addition, the adhesion at the bottom also brings additional trouble to daily cleaning and maintenance, increasing labor costs in the production process. To address these problems, this utility model adopts an internal anti-sticking design. The structure, during mixing, rotates the mixing rotor, driving the first support rod to rotate, which in turn drives the second support rod and the anti-stick scraper seat to rotate. Because the anti-stick scraper seat is completely flush with the inner wall of the wood wax oil mixing tank, bottom anti-sticking is achieved, effectively preventing material from adhering to the inner wall during mixing, thus reducing waste and improving mixing efficiency. This ensures the uniformity of the wood wax oil's composition, thereby improving the quality and consistency of the final product and avoiding differences in color and performance between different batches. Furthermore, the optimized bottom design simplifies cleaning and maintenance processes, reduces labor costs in the production process, and ultimately improves the overall efficiency and economy of the production line.
[0008] Preferably, a first pulley is fixed to the top of the stirring rotary seat, a drive motor is fixed to the surface of the wood wax oil stirring tank, a second pulley is fixed to the drive end of the drive motor, and a belt is nested on the surface of the second pulley, the belt being nested within the surface of the first pulley. By using a belt and pulley to replace direct motor drive, the center of gravity of the equipment can be effectively adjusted, enhancing system stability. This design not only reduces vibration and noise but also allows for flexible adjustment of speed and torque under different operating conditions, improving the overall operating efficiency of the mechanical system. Furthermore, the belt drive system has better shock absorption and energy transfer efficiency than direct drive, thereby extending the service life of mechanical components and further improving the reliability and performance of the equipment.
[0009] Preferably, the surface of the wood wax oil mixing tank is provided with a glass observation panel. The addition of the glass observation panel allows operators to easily observe the internal mixing process and the mixing state of the paint. This transparent observation window not only improves the visibility of the working process but also facilitates the timely detection of any abnormalities, such as uneven mixing or bubble formation, thereby improving operational safety and mixing efficiency.
[0010] Preferably, the bottom of each of the tank bases is provided with anti-slip grooves. The anti-slip grooves can effectively increase the friction between the base and the work surface, preventing the tank from sliding or tipping over during stirring or moving, thereby ensuring the safe operation of the equipment and the personal safety of the personnel. In addition, this design can also reduce material loss caused by tank instability and improve work efficiency.
[0011] Preferably, the rotating claw seat is screwed to the bottom end of the stirring rod. This facilitates the replacement of the rotating claw seat, allowing for quick adaptation to different stirring needs or improved stirring effect. Users can flexibly change to a suitable type of rotating claw seat according to different materials or process requirements to optimize stirring performance, improve production efficiency, reduce downtime, and enhance the adaptability and practicality of the equipment.
[0012] Beneficial effects:
[0013] 1. In existing technologies, the main function of wood wax oil mixing mechanisms is limited to basic mixing operations, lacking important auxiliary tools such as mixing claws. This design deficiency greatly limits the mixing effect. Due to the lack of mixing claws, materials are prone to sedimentation during the mixing process, resulting in uneven mixing and affecting the quality of the final product. In addition, the relatively low mixing efficiency leads to a longer production cycle, wasting valuable time and resources. When handling high-viscosity materials, the limitations of this mechanism are even more obvious, often failing to achieve rapid and uniform mixing. The cleaning and maintenance process also becomes complicated, as material adhesion can easily lead to equipment residue, increasing the workload of subsequent maintenance. These drawbacks not only increase production costs but also affect the market competitiveness of the product to some extent. To address these issues, this utility model adopts a mixing claw structure to significantly improve the mixing effect, ensure uniform mixing of materials, and thus improve the quality of the final product. When handling high-viscosity materials, the new design will achieve faster and more uniform mixing, effectively shortening the production cycle and saving time and resources. Furthermore, the improved cleaning and maintenance process will reduce equipment residue and reduce maintenance workload. Ultimately, these improvements will significantly reduce production costs, enhance the market competitiveness of the product, and thus promote the sustainable development of the enterprise.
[0014] 2. In existing technologies, wood wax oil stirring mechanisms can only achieve unidirectional rotation. This design limits the movement of the stirring claws, thus affecting the mixing effect of the materials. Because the stirring claws cannot rotate in any direction, materials with high viscosity are difficult to mix evenly, often resulting in localized accumulation or stratification. This not only affects the quality stability of the final product but also increases the difficulty of subsequent processing. Furthermore, unidirectional stirring is inefficient and wastes manpower when handling complex formulations or mixing different substances, failing to meet the high-efficiency requirements of modern production. To address these issues, this invention adopts a dual stirring structure to effectively improve the stirring effect of wood wax oil. This design allows the stirring claws to move in different directions, thereby increasing the fluidity of the materials, facilitating uniform mixing, and eliminating localized accumulation and stratification. This not only improves the quality stability of the final product and reduces the difficulty of subsequent processing but also increases the efficiency of handling complex formulations, meeting the demands of modern production for high efficiency and flexibility, and significantly reducing the waste of human resources.
[0015] 3. In existing technologies, the bottom design of the wood wax oil mixing mechanism is prone to contamination of the inner wall, leading to waste of wood wax oil and uneven mixing. This design flaw not only increases material loss during mixing but also affects the quality of the final product, causing inconsistency and performance degradation. Since wood wax oil is an important material for protecting and beautifying wood, the uniformity of its composition is crucial. If the mixing mechanism fails to effectively prevent material accumulation at the bottom, it will lead to differences in color and performance between different batches of products. In addition, the adhesion at the bottom also brings additional trouble to daily cleaning and maintenance, increasing labor costs in the production process. To address these issues, this utility model adopts an internal anti-stick structure, which can effectively prevent material from adhering to the inner wall during mixing, thereby reducing waste and improving mixing efficiency. This will ensure the uniformity of the wood wax oil's composition, thereby improving the quality and consistency of the final product and avoiding differences in color and performance between different batches. Furthermore, the optimized bottom design can simplify the cleaning and maintenance process, reduce labor costs in the production process, and thus improve the overall efficiency and economy of the production line. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a cross-sectional view of the stirring structure of this utility model;
[0018] Figure 3 This is an exploded view of the stirring structure of this utility model.
[0019] Legend:
[0020] 1. Wood wax oil mixing tank; 101. Inlet; 102. Tank base; 103. Glass observation plate; 104. Stirring rotating seat; 105. Stirring rod; 106. Rotating claw seat; 107. Stirring rotating claw; 2. Drive rod; 201. First gear; 202. Second gear; 3. First support rod; 301. Second support rod; 302. Anti-sticking scraping seat; 4. First pulley; 401. Drive motor; 402. Second pulley; 403. Belt. Detailed Implementation
[0021] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.
[0022] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific implementation examples:
[0024] Reference Figure 1-3 A high-uniformity wood wax oil mixing mechanism includes a wood wax oil mixing tank 1, with multiple tank bases 102 fixed at the bottom of the wood wax oil mixing tank 1. The surface of the wood wax oil mixing tank 1 is provided with a feed inlet 101. A stirring rotating seat 104 is rotatably connected to the top of the inner wall of the wood wax oil mixing tank 1. The stirring rotating seat 104 is driven to rotate by a first driving component. A stirring rod 105 is provided at the bottom of the stirring rotating seat 104. A rotating claw seat 106 is provided at the bottom end of the stirring rod 105. Both ends of the rotating claw seat 106 are rotatably connected to stirring rotating claws 107. In existing technologies, the main function of wood wax oil mixing mechanisms is limited to basic mixing operations, lacking important auxiliary tools such as mixing claws. This design deficiency greatly limits the mixing effect. Due to the lack of mixing claws, materials are prone to sedimentation during the mixing process, resulting in uneven mixing and affecting the quality of the final product. In addition, the relatively low mixing efficiency leads to a longer production cycle, wasting valuable time and resources. When dealing with high-viscosity materials, the limitations of this mechanism are even more obvious, often failing to achieve rapid and uniform mixing. The cleaning and maintenance process also becomes complicated, as material adhesion can easily lead to equipment residue, increasing the workload of subsequent maintenance. These drawbacks not only increase production costs but also affect the market competitiveness of the product to some extent. To address these issues, this utility model adopts a mixing claw mixing structure. When mixing is required, the first drive component is activated. Under the drive of the first drive component, the mixing rotating seat 104 rotates, and the mixing rod 105 stirs under the drive of the mixing rotating seat 104, thereby driving the mixing rotating claw 107 to stir.
[0025] The stirring rotating seat 104 is rotatably connected to a drive rod 2. The top end of the drive rod 2 is fixed to the top of the inner wall of the wood wax oil mixing tank 1, and the bottom end of the drive rod 2 is fixed to the bottom of the inner wall of the wood wax oil mixing tank 1. A first gear 201 is fixed on the surface of the drive rod 2, and a second gear 202 is meshed on the surface of the first gear 201. The second gear 202 is fixed to the top of the stirring rod 105. In the prior art, the wood wax oil stirring mechanism can only achieve unidirectional rotation. This design limits the movement of the stirring claws, thus affecting the mixing effect of the materials. Because the stirring claws cannot rotate in any direction, materials with high viscosity are difficult to mix evenly during stirring, often resulting in local accumulation or stratification. This not only affects the quality stability of the final product but also increases the difficulty of subsequent processing. In addition, the unidirectional stirring method is inefficient and wastes manpower when dealing with complex formulas or mixing different substances, failing to meet the high-efficiency requirements of modern production. To address these issues, this utility model adopts a dual stirring structure. During the stirring operation, as the stirring rotating seat 104 rotates, the first gear 201, which is relatively fixed, rotates along with the stirring rotating seat 104. The second gear 202 drives the stirring rod 105 to rotate, thereby achieving dual stirring.
[0026] Both sides of the stirring rotating seat 104 are fixed with a first support rod 3, and the bottom of the first support rod 3 is fixed with a second support rod 301. The bottom of the second support rod 301 is rotatably connected with an anti-sticking scraping seat 302. In the prior art, the bottom design of the wood wax oil stirring mechanism is prone to sticking to the inner wall, resulting in waste of wood wax oil and uneven stirring effect. This design defect not only increases material loss during the stirring process, but also affects the quality of the final product, causing product consistency and performance degradation. Since wood wax oil is an important material for protecting and beautifying wood, the uniformity of its composition is crucial. If the stirring mechanism fails to effectively prevent material accumulation at the bottom, it will lead to differences in color and performance between different batches of products. In addition, the adhesion at the bottom also brings additional trouble to daily cleaning and maintenance, increasing labor costs in the production process. To address these issues, this utility model adopts an internal anti-sticking structure. When stirring is performed, as the stirring rotating seat 104 rotates, it drives the first support rod 3 to rotate, which in turn drives the second support rod 301 and the anti-sticking scraper seat 302 to rotate. Since the anti-sticking scraper seat 302 is completely attached to the inner wall of the wood wax oil stirring tank 1, bottom anti-sticking is achieved.
[0027] A first pulley 4 is fixed to the top of the stirring rotary seat 104. A drive motor 401 is fixed to the surface of the wood wax oil mixing tank 1. A second pulley 402 is fixed to the drive end of the drive motor 401. A belt 403 is nested on the surface of the second pulley 402, and the belt 403 is nested on the surface of the first pulley 4. By using a belt and pulley to replace the direct drive of the motor, the center of gravity of the equipment can be effectively adjusted, and the stability of the system can be enhanced. This design can not only reduce vibration and noise, but also flexibly adjust the speed and torque under different working conditions, thereby improving the operating efficiency of the entire mechanical system. In addition, the belt drive system has better shock absorption and energy transmission efficiency than direct drive, thereby extending the service life of mechanical parts and further improving the reliability and performance of the equipment. A glass observation plate 103 is provided on the surface of the wood wax oil mixing tank 1. The addition of the glass observation plate allows the operator to easily observe the internal stirring process and the mixing state of the paint. This transparent observation window not only improves the visibility of the working process but also facilitates the timely detection of any abnormalities, such as uneven mixing or bubble formation, thereby improving operational safety and mixing efficiency. Multiple tank bases 102 are equipped with anti-slip grooves on their bottoms. These grooves effectively increase the friction between the base and the work surface, preventing the tanks from sliding or tipping over during mixing or movement, thus ensuring safe operation of the equipment and the personal safety of the personnel. Furthermore, this design reduces material loss due to tank instability and improves work efficiency. The rotating claw seat 106 is screwed to the bottom of the mixing rod 105, facilitating the replacement of the rotating claw seat and allowing for quick adaptation to different mixing needs or improved mixing effects. Users can flexibly change to suitable rotating claw seat types according to different materials or process requirements to optimize mixing performance, improve production efficiency, reduce downtime, and enhance the adaptability and practicality of the equipment.
[0028] The working principle of this utility model is as follows: When stirring is required, the first drive assembly is activated. Under the drive of the first drive assembly, the stirring rotating seat 104 rotates. Driven by the stirring rotating seat 104, the stirring rod 105 stirs, which in turn drives the stirring rotating claw 107 to stir. During the stirring operation, as the stirring rotating seat 104 rotates, the first gear 201, which is relatively fixed, will rotate along with the stirring rotating seat 104. The second gear 202 drives the stirring rod 105 to rotate, thereby achieving double stirring. During the stirring operation, as the stirring rotating seat 104 rotates, the first support rod 3 rotates, which in turn drives the second support rod 301 and the anti-stick scraper seat 302 to rotate. Since the anti-stick scraper seat 302 is completely in contact with the inner wall of the wood wax oil mixing tank 1, the bottom is anti-stick.
[0029] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A high-uniformity wood wax oil mixing mechanism, comprising a wood wax oil mixing tank (1), wherein a plurality of tank bases (102) are fixed to the bottom of the wood wax oil mixing tank (1), and a feed inlet (101) is provided on the surface of the wood wax oil mixing tank (1), characterized in that: The top of the inner wall of the wood wax oil mixing tank (1) is rotatably connected to a stirring rotating seat (104). The stirring rotating seat (104) is driven to rotate by a first driving component. The bottom of the stirring rotating seat (104) is provided with a stirring rod (105). The bottom end of the stirring rod (105) is provided with a rotating claw seat (106). Both ends of the rotating claw seat (106) are rotatably connected to stirring rotating claws (107).
2. The high-uniformity wood wax oil stirring mechanism according to claim 1, characterized in that: The stirring rotating seat (104) is rotatably connected to a drive rod (2). The top end of the drive rod (2) is fixed to the top of the inner wall of the wood wax oil stirring tank (1), and the bottom end of the drive rod (2) is fixed to the bottom of the inner wall of the wood wax oil stirring tank (1). A first gear (201) is fixed on the surface of the drive rod (2), and a second gear (202) meshes with the surface of the first gear (201). The second gear (202) is fixed to the top of the stirring rod (105).
3. The high-uniformity wood wax oil stirring mechanism according to claim 1, characterized in that: The stirring rotating seat (104) is fixed with a first support rod (3) on both sides. The bottom end of the first support rod (3) is fixed with a second support rod (301). The bottom end of the second support rod (301) is rotatably connected with an anti-sticking scraping seat (302).
4. The high-uniformity wood wax oil stirring mechanism according to claim 1, characterized in that: The top of the stirring rotating seat (104) is fixed with a first pulley (4), the surface of the wood wax oil stirring tank (1) is fixed with a drive motor (401), the drive end of the drive motor (401) is fixed with a second pulley (402), the surface of the second pulley (402) is nested with a belt (403), and the belt (403) is nested on the surface of the first pulley (4).
5. The high-uniformity wood wax oil stirring mechanism according to claim 1, characterized in that: The surface of the wood wax oil mixing tank (1) is provided with a glass observation plate (103).
6. The high-uniformity wood wax oil stirring mechanism according to claim 1, characterized in that: The bottom of each of the tank bases (102) is provided with anti-slip texture.
7. The high-uniformity wood wax oil stirring mechanism according to claim 1, characterized in that: The rotating claw seat (106) is screwed to the bottom end of the stirring rod (105).