Ethanol gas humidifying and mixing device

Abstract

The utility model provides an ethanol gas humidifying and mixing device which comprises a stirring box, and the stirring box comprises a box body and a box cover; a gas inlet, a gas outlet and a first sampling port are formed in the side wall of the box body; a first liquid injection opening and a second liquid injection opening are formed in the box cover; the air inlet pipe communicates with the air inlet, and the air outlet pipe communicates with the air outlet; comprising a first sampling instrument; one end of the first sampling pipe is communicated with the first sampling port, and the other end of the first sampling pipe is communicated with the first sampling instrument; a stirring device is mounted in the box body and comprises a U-shaped stirring channel, and stirring fans are mounted at openings in the two ends of the U-shaped stirring channel respectively; a first liquid storage box and a second liquid storage box are mounted in the box body; comprising a humidity detector, and a sensor of the humidity detector is arranged in a stirring box. The utility model solves the technical problems in the prior art that the mixing of ethanol gas containing specific humidity is not uniform enough, and the alcohol concentration and humidity are difficult to adjust accurately.

Description

Technical Field

[0001] This utility model relates to the field of physics, and more particularly to measurement and testing technology, specifically an ethanol gas humidification and mixing device. Background Technology

[0002] Ethanol gas is used in various industrial manufacturing, pharmaceutical preparation, and laboratory fields, and is a commonly used laboratory gas. The required humidity content of ethanol gas varies depending on the specific experimental or production needs.

[0003] Besides purchasing directly, the current technology for obtaining ethanol gas with high humidity accuracy usually involves using an ethanol gas generator in conjunction with a humidifier. However, these devices have the following drawbacks:

[0004] 1. Gas stratification is easily generated during the mixing process, resulting in insufficient uniformity of ethanol and water mixing, which is difficult to meet the requirements of some high-sensitivity experiments.

[0005] 2. The alcohol concentration and humidity are difficult to adjust precisely, and the ratio is prone to deviation. Utility Model Content

[0006] The purpose of this invention is to provide an ethanol gas humidification and mixing device, which aims to solve the technical problems in the prior art of producing ethanol gas with a specific humidity that is not mixed evenly and is difficult to precisely adjust the alcohol concentration and humidity.

[0007] An ethanol gas humidification and mixing device includes a mixing chamber, the mixing chamber comprising a chamber body and a cover installed at the opening of the chamber body; the side wall of the chamber body has an air inlet, an air outlet, and a first sampling port; the cover has a first liquid injection port and a second liquid injection port; an air inlet pipe is included, one end of which is connected to the air inlet and the other end of which is connected to the outside, and the air inlet pipe is equipped with a valve; an air outlet pipe is included, one end of which is connected to the air outlet and the other end of which is an output end, and a third fan is connected in series on the air outlet pipe; a sampling device is included, the sampling device comprising a first sampler; and a first sampling tube, one end of which is connected to the... The first sampling port is connected, and the other end of the first sampling tube is connected to the first sampler; a stirring device is installed inside the box, the stirring device includes a U-shaped stirring channel, the two ends of the stirring channel are the inlet end and the outlet end, respectively, and a first fan and a second fan are installed at the two openings of the stirring channel, the impellers of the first fan and the impellers of the second fan rotate in opposite directions during operation; a first liquid storage box and a second liquid storage box are also installed inside the box, the opening of the first liquid storage box is located directly below the first liquid injection port, and the opening of the second liquid storage box is located directly below the second liquid injection port; a humidity detector is included, and the sensor of the humidity detector is set inside the stirring box.

[0008] Furthermore, the sampling device includes a second sampler; a second sampling port is also provided on the side wall of the housing, the second sampling port being away from the first sampling port; it includes a second sampling tube; one end of the second sampling tube is connected to the second sampling port, and the other end of the second sampling tube is connected to the second sampler.

[0009] Furthermore, it includes a control frame, which is vertically fixed to one side of the mixing tank, and the sampling device is fixed to the control frame.

[0010] Furthermore, the control frame is equipped with a stirring fan adjustment switch, and the stirring fan adjustment switch, the first fan, and the second fan form a series circuit.

[0011] Furthermore, both the first and second liquid storage boxes are equipped with absorbent cotton, and both the outer shells of the first and second liquid storage boxes are densely covered with through holes.

[0012] Furthermore, a partition is vertically installed inside the box. One side of the partition is fixed to the inner wall of the box, and the other side is fixed to the U-shaped inner bend of the stirring channel. The two openings of the stirring channel are respectively located on both sides of the partition.

[0013] Furthermore, the humidity detector is mounted on the lid, and the sensor of the humidity detector is located on the inside of the lid.

[0014] Furthermore, the outer wall of the box has two or more clamps at the opening edge, and the box cover is sealed to the box body through the clamps.

[0015] Compared with existing technologies, the advantages of this invention are positive and obvious:

[0016] 1. The mixing tank of this utility model is equipped with a stirring device. The two fans of the stirring device continuously disperse and mix the gas in the tank through the stirring channel, so as to avoid uneven mixing caused by gas stratification.

[0017] 2. This utility model uses a sampler to determine the ethanol concentration, a humidity detector to determine the humidity value, and then adds ethanol and water through two injection ports to adjust the mixture, thereby improving the mixing accuracy. Attached Figure Description

[0018] Figure 1 A schematic diagram of the structure of an embodiment of this utility model.

[0019] Figure 2 A schematic diagram of the structure of the mixing tank in the embodiments of this utility model.

[0020] Figure 3 A schematic diagram of the internal structure of the mixing tank in an embodiment of this utility model.

[0021] Figure 4 A side view of the internal structure of the mixing tank in the embodiments of this utility model.

[0022] Figure 5 A side view of an embodiment of this utility model.

[0023] Figure 6 A rear view structural diagram of an embodiment of this utility model.

[0024] In the diagram: 1. Mixing tank; 110. Tank cover; 111. Clamp; 112. First liquid inlet; 113. Second liquid inlet; 120. Tank body; 121. Air outlet; 122. Air inlet; 123. First sampling port; 124. Second sampling port; 2. Control frame; 210. Mixing fan adjustment switch; 3. Sampling device; 310. First sampler; 320. Second sampler; 4. Humidity detector; 5. Air outlet pipe; 6. Third fan; 7. Air inlet pipe; 8. First sampling tube; 9. Second sampling tube; 10. Mixing device; 1011. Mixing channel; 1012. First fan; 1013. Second fan; 11. First liquid storage box; 12. Second liquid storage box; 13. Partition. Detailed Implementation

[0025] The following embodiments will further illustrate the present invention, but are not intended to limit the present invention.

[0026] like Figures 1 to 5 As shown, this embodiment provides an ethanol gas humidification and mixing device.

[0027] The mixing tank 1 includes a tank body 120 and a cover 110 installed at the opening of the tank body 120; ten clamps 111 are installed around the edge of the opening on the outer wall of the tank body 120, and the cover 110 is sealed to the tank body 120 through these clamps 111, making the mixing tank 1 a sealed container.

[0028] Includes control frame 2, which is vertically fixed to one side of mixing tank 1.

[0029] The side walls of the housing 120 are respectively provided with an air inlet 122, an air outlet 121, a first sampling port 123, and a second sampling port 124.

[0030] It includes an air intake pipe 7, one end of which is connected to the air inlet 122, and the other end of which is connected to the outside. A valve is installed on the air intake pipe 7, which is used to output gas and then input new air.

[0031] Includes an outlet pipe 5, one end of which is connected to an outlet 121, and the other end of which is the output end. A third blower 6 is connected in series with the outlet pipe 5. The outlet pipe 5 is used to output the prepared mixed gas. A valve also needs to be installed on the outlet pipe 5 when there is no container at the end of the outlet pipe 5.

[0032] The system includes a sampling device 3, which is fixedly mounted on a control frame 2. The sampling device 3 includes a first sampler 310 and a second sampler 320. In this embodiment, the first sampler 310 and the second sampler 320 are equipped with GD-100 fixed gas detectors and use a pump-suction sampling method to detect ethanol concentration. The system also includes a first sampling tube 8 and a second sampling tube 9. One end of the first sampling tube 8 is connected to a first sampling port 123, and the other end of the first sampling tube 8 is connected to the first sampler 310. One end of the second sampling tube 9 is connected to a second sampling port 124, and the other end of the second sampling tube 9 is connected to the second sampler 320.

[0033] The second sampling port 124 is located far from the first sampling port 123. Compared with a single sampler, setting up two samplers at the same time makes it easier to collect and measure the ethanol concentration at different locations far apart in the chamber 120, thereby judging the uniformity of gas mixing. When the first sampler 310 and the second sampler 320 maintain the same or very close values ​​for a long time, it can be judged that the gas in the mixing chamber 1 has been fully mixed and uniform.

[0034] A stirring device 10 is installed inside the housing 120. The stirring device 10 includes a U-shaped stirring channel 1011, which is horizontally fixed to the bottom of the housing 120. The two ends of the stirring channel 1011 are the inlet end and the outlet end, respectively. A first fan 1012 is installed at the inlet end of the stirring channel 1011, and a second fan 1013 is installed at the outlet end. The impellers of the first fan 1012 and the second fan 1013 rotate in opposite directions during operation. The first fan 1012 draws air into the stirring channel 1011, and the second fan 1013 discharges the gas in the stirring channel 1011 outward. This allows the gas to collide, bend, and mix during the process of passing through the stirring channel 1011, thereby achieving the effect of uniform gas mixing.

[0035] The control frame 2 is equipped with a stirring fan regulating switch 210. The stirring fan regulating switch 210, the first fan 1012 and the second fan 1013 form a series circuit. The speed of the first fan 1012 and the second fan 1013 can be adjusted as needed by the fan regulating switch.

[0036] A partition 13 is vertically installed inside the housing 120. One side of the partition 13 is fixed to the inner wall of the housing 120, and the other side is fixed to the U-shaped inner bend of the mixing channel 1011. The two openings of the mixing channel 1011 are respectively located on both sides of the partition 13. The partition 13 separates the two openings of the mixing channel 1011 from each other. After the gas leaves the outlet end of the mixing channel 1011, it needs to travel a longer distance before re-entering the inlet end of the mixing channel 1011, which further improves the gas mixing effect, eliminates gas stratification, and makes the mixing more uniform.

[0037] The tank cover 110 has a first injection port 112 and a second injection port 113, and sealing caps are installed on the first injection port 112 and the second injection port 113 respectively for sealing. A first storage box 11 and a second storage box 12 are also installed inside the tank body 120. The bottoms of the first storage box 11 and the second storage box 12 are fixedly connected to the stirring channel 1011. The opening of the first storage box 11 is located directly below the first injection port 112, and the opening of the second storage box 12 is located directly below the second injection port 113. The first storage box 11 is used to store water, and the second storage box 12 is used to store ethanol. The evaporation of water in the first storage box 11 will increase the humidity inside the stirring tank 1, and the evaporation of ethanol in the second storage box 12 will increase the ethanol content inside the stirring tank 1. When the humidity is insufficient, water can be added through the first injection port 112 to increase the humidity; when the ethanol content is low, ethanol can be added through the second injection port 113 to increase the content.

[0038] Each of the first liquid storage box 11 and the second liquid storage box 12 is provided with an absorbent cotton. The outer shells of the first liquid storage box 11 and the second liquid storage box 12 are densely covered with through holes, thereby improving the evaporation efficiency of water or the volatilization efficiency of ethanol.

[0039] It includes a humidity detector 4, which is installed on the lid 110. The sensor of the humidity detector 4 is located inside the lid 110 to measure the humidity value inside the mixing tank 1. The humidity detector 4 is selected with a display screen for easy and intuitive reading of the humidity.

[0040] How to use this embodiment:

[0041] First, add an appropriate amount of water to the first storage box 11 through the first injection port 112, and add an appropriate amount of ethanol to the second storage box 12 through the second injection port 113. After adding the ethanol, the sealing plug of the injection port should be closed.

[0042] Turn on the first fan 1012 and the second fan 1013. The two fans quickly agitate the air in the mixing box 1, causing water and ethanol to be converted into gaseous state. The air, gaseous water, and gaseous ethanol are continuously mixed through the mixing channel 1011, thereby eliminating gas stratification and making the mixture more uniform.

[0043] Observe the humidity detector 4. When the humidity is insufficient, water can be added through the first injection port 112 to increase the humidity. Observe the sampling device 3. When the ethanol content is low, ethanol can be added through the second injection port 113 to increase the ethanol content.

[0044] When the humidity detector 4 displays the desired value, stop adding water; when the values ​​of the first sampler 310 and the second sampler 320 in the sampling device 3 are nearly identical and both reach the desired value, stop adding ethanol. After all parameters stabilize, the gas mixture in the mixing tank 1 is now the desired mixture.

[0045] Turn on the third fan 6 to evacuate the mixing tank 1. The extracted mixed gas is injected into a container for storage and use, thus completing the preparation and extraction of humidified mixed ethanol gas.

[0046] Finally, remove the container, turn on the third fan 6, and vent the remaining gas in the mixing tank 1 through the air outlet pipe 5. Then, open the valve of the air inlet pipe 7 to inject fresh air into the mixing tank 1.

[0047] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An ethanol gas humidification and mixing device, characterized in that: The equipment includes a mixing tank (1), which includes a tank body (120) and a cover (110) installed at the opening of the tank body (120); the side wall of the tank body (120) is provided with an air inlet (122), an air outlet (121) and a first sampling port (123); the cover (110) is provided with a first liquid injection port (112) and a second liquid injection port (113); Includes an air intake pipe (7), one end of which is connected to the air inlet (122), and the other end of which is connected to the outside. A valve is provided on the air intake pipe (7). It includes an air outlet pipe (5), one end of which is connected to the air outlet (121), the other end of which is the output end, and a third fan (6) is connected in series on the air outlet pipe (5). It includes a sampling device (3), which includes a first sampler (310); and a first sampling tube (8), one end of which is connected to the first sampling port (123), and the other end of which is connected to the first sampler (310). The housing (120) is equipped with a stirring device (10), which includes a U-shaped stirring channel (1011). The two ends of the stirring channel (1011) are the inlet end and the outlet end, respectively. A first fan (1012) and a second fan (1013) are installed at the two ends of the stirring channel (1011), respectively. The impeller of the first fan (1012) and the impeller of the second fan (1013) rotate in opposite directions during operation. The housing (120) is also equipped with a first liquid storage box (11) and a second liquid storage box (12). The opening of the first liquid storage box (11) is located directly below the first liquid injection port (112), and the opening of the second liquid storage box (12) is located directly below the second liquid injection port (113). Includes a humidity detector (4), the sensor of which is located inside the mixing tank (1).

2. The ethanol gas humidification and mixing device according to claim 1, characterized in that: The sampling device (3) includes a second sampler (320); The side wall of the box (120) is also provided with a second sampling port (124), which is far away from the first sampling port (123); It includes a second sampling tube (9); one end of the second sampling tube (9) is connected to the second sampling port (124), and the other end of the second sampling tube (9) is connected to the second sampler (320).

3. The ethanol gas humidification and mixing device according to claim 1, characterized in that: Includes a control frame (2), which is vertically fixed to one side of the mixing tank (1), and the sampling device (3) is fixed on the control frame (2).

4. The ethanol gas humidification and mixing device according to claim 3, characterized in that: The control frame (2) is equipped with a stirring fan regulating switch (210), and the stirring fan regulating switch (210), the first fan (1012), and the second fan (1013) form a series circuit.

5. The ethanol gas humidification and mixing device according to claim 1, characterized in that: Both the first liquid storage box (11) and the second liquid storage box (12) are provided with absorbent cotton, and both the outer shells of the first liquid storage box (11) and the second liquid storage box (12) are densely covered with through holes.

6. The ethanol gas humidification and mixing device according to claim 1, characterized in that: A partition (13) is vertically arranged inside the box (120). One side of the partition (13) is fixed to the inner wall of the box (120), and the other side is fixed to the U-shaped inner bend of the stirring channel (1011). The two openings of the stirring channel (1011) are respectively located on both sides of the partition (13).

7. The ethanol gas humidification and mixing device according to claim 1, characterized in that: The humidity detector (4) is installed on the box cover (110), and the sensor of the humidity detector (4) is located on the inside of the box cover (110).

8. The ethanol gas humidification and mixing device according to claim 1, characterized in that: The outer wall of the box (120) has two or more clamps (111) at the opening edge, and the box cover (110) is sealed to the box (120) through the clamps (111).

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