Hot injection synthesis hydrothermal autoclave device
By improving the design of the autoclave's support, tank body, stirring, and lining, the problem of poor sealing was solved, achieving stability and stirring effect in the reaction inside the autoclave, thus ensuring the accuracy and safety of the reaction.
Patent Information
- Application Number
- CN202423278490.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing high-pressure reactor equipment lacks effective sealing measures, leading to contamination from fluid contact with the metal reactor body and poor capillary sealing. This can easily result in fluid leakage or external air entering the reaction system, affecting the accuracy and safety of the reaction.
The design incorporates a support assembly, tank assembly, stirring assembly, infusion assembly, and liner assembly, including a support frame, lower vessel body, upper vessel body, servo motor, PEEK shaft, PTFE gasket, liner cover, and liner tank. Threaded connections and sealing structures ensure the stability and sealing of the vessel body. The stirring assembly is driven by a servo motor to achieve multi-dimensional stirring, and the annular design of the liner assembly ensures the isolation of the fluid from the metal vessel body.
It achieves stability and sealing of the reaction inside the vessel, avoids fluid contamination and leakage, improves the accuracy and repeatability of the reaction, ensures that the reaction is carried out under controllable conditions, and enhances the stirring effect.
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Figure CN223931333U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chemical engineering technical field especially relates to a kind of hot injection synthesis hydrothermal autoclave device. BACKGROUND
[0002] Hydrothermal autoclave, also known as hydrothermal reactor, is a kind of closed container for chemical reaction under specific high temperature and high pressure conditions. Hydrothermal autoclave can be used for sample dissolution pretreatment in atomic absorption spectrometry and plasma emission analysis, small-dose synthesis reaction, high-temperature and high-pressure corrosion-resistant high-purity reaction container, and organic synthesis, hydrothermal synthesis, crystal growth or sample digestion extraction in petroleum chemical industry, biomedical, material science, geology chemistry, environmental science, food science, commodity inspection and other departments.
[0003] However, the high-pressure autoclave device still has many defects in actual use, such as: the existing high-pressure autoclave device may lack effective sealing measures to isolate the fluid and the metal autoclave body. Since metal autoclave body may have metal ions precipitated or impurities on the surface mixed into the fluid during use, the existing sealing structure cannot prevent the contact between the fluid and the metal autoclave body, which leads to the easy pollution of the fluid. At the same time, the traditional structure may only simply insert the capillary tube, lacking the structure for tightly clamping the capillary tube from both sides, which makes the sealing of the capillary tube prone to problems during use due to factors such as pressure change, temperature change or slight vibration inside the device. For example, in the hot injection synthesis hydrothermal reaction, the pressure and temperature inside the reaction system will change constantly. Without reliable sealing structure, gaps are easy to appear around the capillary tube, leading to fluid leakage or external air entering the reaction system. Therefore, it is necessary to design a kind of hot injection synthesis hydrothermal autoclave device. UTILITY MODEL CONTENT
[0004] To solve the above technical problems, the utility model provides a kind of hot injection synthesis hydrothermal autoclave device.
[0005] The utility model adopts the following technical scheme to realize: a kind of hot injection synthesis hydrothermal autoclave device, including support assembly, the support assembly includes support frame, the outer surface of the support frame is fixedly installed with connecting frame, the inside of the connecting frame is clamped with fixed block, the connecting frame is connected with fixed block by first fixed bolt screw thread, further including:
[0006] Pot body assembly, the pot body assembly includes lower autoclave body fixedly installed in the inner wall of connecting frame, the inner wall of the lower autoclave body is fixedly installed with gear ring, the top of the lower autoclave body is connected with upper autoclave body by second fixed bolt screw thread;
[0007] The stirring assembly comprises a servo motor fixedly installed at the bottom of the lower kettle body, a driving PEEK shaft is arranged at the top of the servo motor, main stirring leaves are fixedly installed on the outer surface of the PEEK shaft, and auxiliary stirring blades are arranged on one side of the main stirring leaves.
[0008] The infusion assembly comprises a support plate fixedly installed on the outer surface of the support frame, a solution tank is fixedly installed at the top of the support plate, a high-pressure liquid chromatography pump is fixedly installed at the top of the solution tank, a capillary is fixedly installed at the top of the high-pressure liquid chromatography pump, and the capillary is arranged in the interior of the upper kettle body away from one end of the capillary.
[0009] The inner lining assembly comprises an inner lining cover fixedly installed on the inner wall of the upper kettle body, and an inner lining tank is fixedly installed on the inner wall of the lower kettle body at the bottom of the inner lining cover.
[0010] As a further improvement of the above scheme, the top of the lower kettle body is fixedly installed with a main mounting plate, the top of the main mounting plate is fixedly installed with the upper kettle body, a conical hole is formed in the interior of the upper kettle body, a conical connector is fixedly installed in the interior of the conical hole, and an auxiliary mounting plate is fixedly installed at the bottom of the upper kettle body.
[0011] Through the above technical scheme, the upper kettle body is installed on the main mounting plate through the auxiliary mounting plate at the bottom, and this structural mode is helpful to disperse the weight and the pressure borne by the upper kettle body, and when the device is in the running process, especially when the internal pressure may change in the process of hot injection synthesis, this structure can ensure the stability of the upper kettle body and reduce the risk of structural deformation or damage caused by pressure change.
[0012] As a further improvement of the above scheme, the auxiliary mounting plate and the main mounting plate are matched, and a second fixing bolt is screw-connected in the interiors of the auxiliary mounting plate and the main mounting plate.
[0013] Through the above technical scheme, in the reaction process, the sealed environment can prevent the substances in the kettle from leaking to the outside, avoid the waste of substances and the pollution to the surrounding environment, and at the same time, the sealed environment can also ensure that the reaction is carried out in a stable and controllable condition, which is conducive to improving the accuracy and repeatability of the reaction.
[0014] As a further improvement of the above scheme, the bottom of the lower kettle body is fixedly installed with a servo motor, a PTFE sealing gasket is arranged in the interior of the lower kettle body, and a PEEK shaft is rotatably installed in the interior of the PTFE sealing gasket.
[0015] Through the technical scheme, the PTFE sealing gasket is arranged between the servo motor and the lower kettle body, the PTFE sealing gasket has excellent sealing performance, the PEEK shaft is fixedly connected with the output end of the servo motor through the PTFE sealing gasket, the PTFE sealing gasket can effectively prevent the high-temperature and high-pressure substances in the kettle from leaking out from the gap between the shaft and the kettle body, and the stability of the reaction environment in the kettle is ensured.
[0016] As a further improvement of the above scheme, the output end of the servo motor is fixedly connected with the output end of the PEEK shaft through the lower kettle body, and a plurality of main stirring blades are fixedly installed on the outer surface of the PEEK shaft.
[0017] Through the technical scheme, when the servo motor drives the PEEK shaft to rotate, the main stirring blades rotate with it. The existence of the plurality of main stirring blades increases the stirring range of the reactants in the kettle.
[0018] As a further improvement of the above scheme, a driving gear is fixedly installed on the outer surface of the PEEK shaft, one side of the driving gear is slidingly installed in a stress gear inside the lower kettle body, and the stress gear is engaged with the driving gear.
[0019] Through the technical scheme, the driving gear on the outer surface of the PEEK shaft is engaged with the stress gear inside the lower kettle body, and this gear transmission structure can transmit the power of the PEEK shaft to the stress gear and realize effective conversion of the power. The stress gear is engaged with the gear ring, and this double engagement relationship limits and guides the movement of the stress gear.
[0020] As a further improvement of the above scheme, the stress gear is engaged with the gear ring, and an auxiliary stirring blade is fixedly installed on the top of the stress gear.
[0021] Through the technical scheme, the auxiliary stirring blade cooperates with the main stirring blade to stir the reactants in the kettle in different directions. This multi-dimensional stirring method further improves the stirring effect and more comprehensively covers the space in the kettle.
[0022] As a further improvement of the above scheme, the open end of the inner cover is provided with an outer ring, the inner side top of the outer ring is provided with a socket, the open end of the inner liner is fixedly installed with an inner ring, and the inner ring corresponds to the outer ring.
[0023] Through the technical scheme, the inner liner assembly is divided into an inner cover and an inner liner, the open end of the inner liner is provided with an inner ring, the open end of the inner cover is provided with an outer ring, and the inner side top is provided with a socket. When the inner cover is buckled on the inner liner, the outer ring is sleeved outside the inner ring, and the top of the inner ring is inserted into the socket, so that the inner cover and the inner liner are effectively sealed and connected, and the problem of fluid pollution caused by the contact between the fluid and the metal kettle body can be avoided.
[0024] Compared with the prior art, the utility model has the beneficial effects that:
[0025] The utility model discloses a top of the inner lining tank is provided with the inner ring, is provided with the outer ring and the spigot on the inner lining cover, can realize the effective sealing connection of inner lining cover and inner lining tank, can avoid the fluid pollution problem caused by fluid and metal cauldron body contact.
[0026] The utility model discloses a top of the inner lining cover is designed as a cone, corresponds the cauldron body and is designed as a cone hole, and installs the slot and installs bolt and conical connector on the cauldron body outside, not only can realize the further sealing installation of inner lining cover and inner lining tank, and its when installation is extruded can from both sides tightly hold capillary tube, guarantees the sealing reliability of capillary tube installation position. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is whole structure schematic view of the utility model;
[0028] Figure 2 It is whole structure internal schematic view of the utility model;
[0029] Figure 3 It is stirring subassembly structure schematic view of the utility model;
[0030] Figure 4 It is the utility model Figure 4 It is the structure enlarged view of A place in the utility model;
[0031] Figure 5 It is support subassembly structure schematic view of the utility model.
[0032] MAIN SYMBOL EXPLANATION:
[0033] 1, support subassembly;101, support frame;102, connecting frame;103, fixed block;104, first fixed bolt;2, tank subassembly;201, lower cauldron body;202, gear ring;203, main mounting plate;204, upper cauldron body;205, auxiliary mounting plate;206, second fixed bolt;3, stirring subassembly;301, servo motor;302, PEEK shaft;303, PTFE sealing pad;304, main stirring vane;305, drive gear;306, stress gear;307, auxiliary stirring vane;4, infusion subassembly;401, support plate;402, solution tank;403, high pressure liquid chromatography pump;404, capillary tube;405, conical connector;5, inner lining subassembly;501, inner lining tank;502, inner lining cover. DETAILED DESCRIPTION
[0034] Hereinafter, the utility model is further described in conjunction with the drawings and specific embodiments, it is to be explained that, in the premise of not conflicting, the following described each embodiment or each technical feature between or between can be combined to form new embodiment.
[0035] Embodiment:
[0036] Please combine Figures 1-5 The hot injection synthetic water thermal high-pressure kettle device of the embodiment comprises a support assembly 1, the support assembly 1 comprises a support frame 101, the outer surface of the support frame 101 is fixedly installed with a connecting frame 102, the inside of the connecting frame 102 is clamped with a fixed block 103, and the connecting frame 102 and the fixed block 103 are screw-connected through a first fixed bolt 104.
[0037] The kettle body assembly 2 comprises a lower kettle body 201 fixedly installed on the inner wall of the connecting frame 102, the inner wall of the lower kettle body 201 is fixedly installed with a gear ring 202, and the top of the lower kettle body 201 is screw-connected with an upper kettle body 204 through a second fixed bolt 206.
[0038] The stirring assembly 3 comprises a servo motor 301 fixedly installed at the bottom of the lower kettle body 201, the top of the servo motor 301 is provided with a driving PEEK shaft 302, the outer surface of the PEEK shaft 302 is fixedly installed with a main stirring blade 304, and one side of the main stirring blade 304 is provided with an auxiliary stirring blade 307.
[0039] The infusion assembly 4 comprises a support plate 401 fixedly installed on the outer surface of the support frame 101, the top of the support plate 401 is fixedly installed with a solution tank 402, the top of the solution tank 402 is fixedly installed with a high-pressure liquid chromatography pump 403, the top of the high-pressure liquid chromatography pump 403 is fixedly installed with a capillary tube 404, and the end of the capillary tube 404 away from the capillary tube 404 is arranged in the inside of the upper kettle body 204.
[0040] The lining assembly 5 comprises an inner lining cover 502 fixedly installed on the inner wall of the upper kettle body 204, and the bottom of the inner lining cover 502 is provided with an inner lining tank 501 fixedly installed on the inner wall of the lower kettle body 201.
[0041] The top of the lower kettle body 201 is fixedly installed with a main mounting plate 203, the top of the main mounting plate 203 is fixedly installed with the upper kettle body 204, the inside of the upper kettle body 204 is provided with a conical hole, the inside of the conical hole is fixedly installed with a conical connector 405, and the bottom of the upper kettle body 204 is fixedly installed with an auxiliary mounting plate 205.
[0042] The auxiliary mounting plate 205 is matched with the main mounting plate 203, and the second fixed bolt 206 is screw-connected in the inside of the auxiliary mounting plate 205 and the main mounting plate 203.
[0043] The kettle body assembly 2 is composed of a lower kettle body 201 and an upper kettle body 204, the top of the lower kettle body 201 is matched with the auxiliary mounting plate 205 at the bottom of the upper kettle body 204 through the main mounting plate 203, and then is threadedly connected by the second fixing bolt 206, so as to form a sealed reaction kettle body.
[0044] The servo motor 301 is fixedly installed at the bottom of the lower kettle body 201, the PTFE sealing gasket 303 is arranged in the lower kettle body 201, and the PEEK shaft 302 is rotatably installed in the PTFE sealing gasket 303.
[0045] The output end of the servo motor 301 is fixedly connected with the output end of the PEEK shaft 302 through the lower kettle body 201, and a plurality of main stirring blades 304 are fixedly installed on the outer surface of the PEEK shaft 302.
[0046] The PEEK shaft 302 is driven to rotate in the PTFE sealing gasket 303 by the servo motor 301, and the plurality of main stirring blades 304 fixedly installed on the outer surface of the PEEK shaft 302 rotate accordingly, and the rotation of the main stirring blades 304 can stir the reactants in the kettle to make the reactants uniformly mixed.
[0047] The driving gear 305 is fixedly installed on the outer surface of the PEEK shaft 302, and the stress gear 306 is slidably installed on the inner side of the lower kettle body 201, and the stress gear 306 is engaged with the driving gear 305.
[0048] The stress gear 306 is engaged with the gear ring 202, and the auxiliary stirring blade 307 is fixedly installed on the top of the stress gear 306.
[0049] When the PEEK shaft 302 rotates, the driving gear 305 drives the stress gear 306 to rotate, and due to the engagement relationship between the stress gear 306 and the gear ring 202, the stress gear 306 performs a circular motion around the gear ring 202 in the rotating process, and the auxiliary stirring blade 307 is fixedly installed on the top of the stress gear 306, and the auxiliary stirring blade 307 rotates with the rotation of the stress gear 306 and cooperates with the main stirring blade 304.
[0050] The opening end of the inner lining cover 502 is provided with an outer ring, the inner side top of the outer ring is provided with a spigot, the opening end of the inner lining kettle 501 is fixedly installed with an inner ring, and the inner ring corresponds to the outer ring.
[0051] The inner liner assembly 5 is divided into an inner liner cover 502 and an inner liner tank 501. The inner liner tank 501 has an inner ring at its open end, and the corresponding inner liner cover 502 has an outer ring at its open end, with a slot on its inner top. When the inner liner cover 502 is placed over the inner liner tank 501, the outer ring covers the inner ring, and the top of the inner ring is inserted into the slot, thus achieving an effective sealing connection between the inner liner cover 502 and the inner liner tank 501. This avoids fluid contamination caused by contact between the fluid and the metal vessel body.
[0052] The implementation principle of the hot-injection synthesis hydrothermal autoclave device in this application embodiment is as follows:
[0053] The top of the inner liner 502 is conical, and the corresponding upper vessel 204 has a conical hole. An installation groove is opened on the top of the upper vessel 204. A bolt is installed on the upper part of the installation groove, and a conical connector 405 is installed on the lower part. The bottom of the corresponding installation groove also has a conical hole. Thus, when the inner liner 502 and the inner liner tank 501 are fastened together, the inner liner 502 can achieve a further sealed installation by matching the conical top of the inner liner 502 with the conical hole inside the upper vessel 204. At the same time, through the conical hole on the top of the inner liner tank 501 and the conical connector 405, the capillary tube 404 can be tightly clamped from both sides when it is squeezed during installation, ensuring the sealing reliability of the capillary tube 404 installation position.
[0054] By snapping the fixing block 103 into the connecting frame 102, the connecting frames 102 on both sides of the lower vessel 201 are connected by rotating the first fixing bolt 104, and the support frame 101 in the support assembly 1 provides support for the entire device. The tank assembly 2 consists of the lower vessel 201 and the upper vessel 204. The top of the lower vessel 201 is connected to the auxiliary mounting plate 205 at the bottom of the upper vessel 204 through the main mounting plate 203, and then threadedly connected by the second fixing bolt 206, thereby forming a sealed reaction vessel.
[0055] Driven by the servo motor 301, the PEEK shaft 302 rotates within the PTFE sealing gasket 303. The PTFE sealing gasket 303 acts as a seal, preventing leakage of substances inside the reactor while allowing the PEEK shaft 302 to rotate. When the PEEK shaft 302 rotates, several main stirring blades 304 fixedly mounted on its outer surface also rotate. The rotation of the main stirring blades 304 can stir the reactants inside the reactor, making the reactants mix evenly, which helps to improve reaction efficiency, uniform temperature distribution, prevent precipitation and agglomeration, and promote gas release.
[0056] Simultaneously, as the PEEK shaft 302 rotates, the drive gear 305 drives the force-receiving gear 306 to rotate. Due to the meshing relationship between the force-receiving gear 306 and the gear ring 202, the force-receiving gear 306 will make a circular motion around the gear ring 202 during rotation. An auxiliary stirring blade 307 is fixedly installed on the top of the force-receiving gear 306. The auxiliary stirring blade 307 rotates with the rotation of the force-receiving gear 306 and works in coordination with the main stirring blade 304. The rotation direction and trajectory of the auxiliary stirring blade 307 are different from those of the main stirring blade 304. This different stirring method further improves the mixing effect of the reactants in the reactor, makes more comprehensive use of the stirring component 3 to promote the uniformity of the reaction, and improves the reaction efficiency.
[0057] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A hot-injection synthesis hydrothermal autoclave apparatus, comprising a support assembly (1), the support assembly (1) comprising a support frame (101), a connecting frame (102) fixedly mounted on the outer surface of the support frame (101), a fixing block (103) being snapped into the interior of the connecting frame (102), the connecting frame (102) and the fixing block (103) being threadedly connected by a first fixing bolt (104), characterized in that, Also includes: Tank assembly (2), the tank assembly (2) includes a lower vessel (201) fixedly installed on the inner wall of the connecting frame (102), a gear ring (202) fixedly installed on the inner wall of the lower vessel (201), and an upper vessel (204) threadedly connected to the top of the lower vessel (201) by a second fixing bolt (206). The stirring assembly (3) includes a servo motor (301) fixedly installed at the bottom of the lower vessel body (201). The top of the servo motor (301) is provided with a drive PEEK shaft (302). The outer surface of the PEEK shaft (302) is fixedly installed with a main stirring blade (304). An auxiliary stirring blade (307) is provided on one side of the main stirring blade (304). The infusion assembly (4) includes a support plate (401) fixedly installed on the outer surface of the support frame (101), a solution tank (402) fixedly installed on the top of the support plate (401), a high-pressure liquid chromatography pump (403) fixedly installed on the top of the solution tank (402), a capillary tube (404) fixedly installed on the top of the high-pressure liquid chromatography pump (403), and a capillary tube (404) located at the end of the capillary tube (404) away from the capillary tube (404) inside the upper vessel body (204). The inner liner assembly (5) includes an inner liner cover (502) fixedly installed on the inner wall of the upper vessel body (204), and the bottom of the inner liner cover (502) is provided with an inner liner tank (501) fixedly installed on the inner wall of the lower vessel body (201).
2. The hydrothermal autoclave apparatus for hot injection synthesis as described in claim 1, characterized in that: The lower vessel body (201) is fixedly mounted with a main mounting plate (203) on top, and the upper vessel body (204) is fixedly mounted with the top of the main mounting plate (203). The upper vessel body (204) has a conical hole inside, and a conical connector (405) is fixedly mounted inside the conical hole. The upper vessel body (204) is fixedly mounted with an auxiliary mounting plate (205) at the bottom.
3. The hydrothermal autoclave apparatus for hot injection synthesis as described in claim 2, characterized in that: The auxiliary mounting plate (205) is matched with the main mounting plate (203), and the auxiliary mounting plate (205) and the main mounting plate (203) are internally threaded with a second fixing bolt (206).
4. The hydrothermal autoclave apparatus for hot injection synthesis as described in claim 1, characterized in that: A servo motor (301) is fixedly installed at the bottom of the lower vessel body (201), and a PTFE sealing gasket (303) is provided inside the lower vessel body (201). A PEEK shaft (302) is rotatably installed inside the PTFE sealing gasket (303).
5. The hydrothermal autoclave apparatus for hot injection synthesis as described in claim 4, characterized in that: The output end of the servo motor (301) passes through the lower vessel body (201) and is fixedly connected to the output end of the PEEK shaft (302). Several main stirring blades (304) are fixedly installed on the outer surface of the PEEK shaft (302).
6. The hydrothermal autoclave apparatus for hot injection synthesis as described in claim 5, characterized in that: A drive gear (305) is fixedly mounted on the outer surface of the PEEK shaft (302). One side of the drive gear (305) is slidably mounted on a force-bearing gear (306) inside the lower vessel body (201). The force-bearing gear (306) meshes with the drive gear (305).
7. The hydrothermal autoclave apparatus for hot injection synthesis as described in claim 6, characterized in that: The force-bearing gear (306) meshes with the gear ring (202), and an auxiliary stirring blade (307) is fixedly installed on the top of the force-bearing gear (306).
8. The hydrothermal autoclave apparatus for hot injection synthesis as described in claim 1, characterized in that: The inner liner cover (502) has an outer ring at its open end, and an insertion port is provided on the top inner side of the outer ring. The inner ring is fixedly installed at the open end of the inner liner tank (501), and the inner ring corresponds to the outer ring.