Water-based emulsion reaction kettle
By introducing a mixing mechanism consisting of vertical plates, fixed rollers, and C-shaped plates into the reactor, the problem of uneven mixing of water-based emulsions was solved, achieving uniform mixing of the emulsions and cleaning of the reactor walls, thus improving mixing quality and efficiency.
Patent Information
- Application Number
- CN202520109978.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-17
AI Technical Summary
In traditional reactors, the mixing ratio of aqueous emulsions is poor, and the emulsion tends to accumulate at the bottom, leading to decreased flowability and affecting the mixing quality.
The mixing mechanism consists of components such as vertical plates, fixed rollers, C-shaped plates, bevel gears, transmission rollers, pulleys, and stirring rods. The fixed rollers drive the C-shaped plates to rotate the reaction vessel, and the stirring rods and scrapers work together to achieve uniform mixing of the emulsion and removal of residues from the vessel wall.
It achieves uniform mixing of water-based emulsions, avoids residue on the reactor wall, and improves mixing quality and efficiency.
Smart Images
Figure CN223931423U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, specifically to an aqueous emulsion reaction vessel. Background Technology
[0002] In a broad sense, a reaction vessel is a container where physical or chemical reactions occur. Through structural design and parameter configuration of the container, the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process can be achieved. In the production process of aqueous emulsions, the quality of the emulsion production needs to be improved by mixing and proportioning in a reaction vessel.
[0003] Traditional reactors have built-in mixing devices that rotate to flow and mix emulsions within the reactor. However, when the mixing device rotates, the emulsion at the bottom cannot flow effectively and in a timely manner, which can easily cause the emulsion to accumulate at the bottom of the reactor. This leads to a decrease in the flow performance of the emulsion within the reactor, reducing mixing efficiency and affecting mixing quality. In view of this, an aqueous emulsion reactor is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides an aqueous emulsion reaction vessel, which solves the problem of poor mixing and proportioning effects of aqueous emulsions.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: an aqueous emulsion reaction vessel, comprising a vertical plate, wherein a motor is fixedly installed on the left surface of the vertical plate;
[0008] The vertical plate is equipped with a mixing mechanism, which includes a fixed roller, a C-shaped plate, a first bevel gear, a second bevel gear, a transmission roller, a first pulley, a belt, a second pulley, a stirring rod, a reaction vessel, a fixed plate, a scraper, a liquid injection port, and a liquid discharge valve.
[0009] Preferably, the fixed roller is fixedly installed at the output end of the motor, and the fixed roller is rotatably sleeved on the inner surface of the vertical plate;
[0010] The C-shaped plate is fixedly sleeved on the outer surface of the fixed roller.
[0011] Preferably, the first bevel gear is fixedly sleeved on the outer surface of the fixed roller, and the second bevel gear is meshed with the outer surface of the first bevel gear.
[0012] Preferably, the transmission roller is fixedly sleeved on the inner surface of the second bevel gear, and the upper end of the transmission roller is rotatably connected to the lower surface of the C-shaped plate.
[0013] The first pulley is fixedly sleeved on the outer surface of the transmission roller.
[0014] Preferably, the belt drive is connected to the outer surface of the first pulley, and the second pulley is connected to the inner surface of the belt;
[0015] The stirring rod is fixedly sleeved on the inner surface of the second pulley.
[0016] Preferably, the reactor is fixedly installed on the upper surface of the C-shaped plate, and the liquid injection port is fixedly installed on the upper surface of the reactor.
[0017] The drain valve is fixedly installed on the outer surface of the reactor.
[0018] Preferably, the fixing plate is fixedly sleeved on the outer surface of the stirring rod, and the scraper is fixedly installed on the lower surface of the fixing plate.
[0019] (III) Beneficial Effects
[0020] Compared with the prior art, the present invention provides an aqueous emulsion reaction vessel, which has the following beneficial effects:
[0021] 1. This aqueous emulsion reactor uses a fixed roller to drive a C-shaped plate to rotate continuously. The C-shaped plate causes the reactor to rotate continuously, which can uniformly mix the aqueous solution in the reactor. It can also use a stirring rod to stir the aqueous solution in the reactor, making the mixing more uniform.
[0022] 2. This aqueous emulsion reactor can scrape off the residual emulsion on the inner wall of the reactor by the continuous rotation of the scraper, thus avoiding the emulsion adhering to the reactor wall and causing waste or affecting the reaction effect. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of an aqueous emulsion reaction vessel according to the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of the aqueous emulsion reaction vessel of this utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the aqueous emulsion reaction vessel of this utility model;
[0026] Figure 4 This is a schematic diagram of the structure of the aqueous emulsion reaction vessel of this utility model.
[0027] In the diagram: 1. Vertical plate; 2. Motor; 3. Fixed roller; 4. C-shaped plate; 5. First bevel gear; 6. Second bevel gear; 7. Transmission roller; 8. First pulley; 9. Belt; 10. Second pulley; 11. Stirring rod; 12. Reactor; 13. Fixed plate; 14. Scraper; 15. Liquid injection port; 16. Drain valve. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-4 This utility model provides a new technical solution: an aqueous emulsion reaction vessel, including a vertical plate 1, on the left surface of the vertical plate 1, a motor 2 is fixedly installed;
[0030] The vertical plate 1 is equipped with a mixing mechanism, which includes a fixed roller 3, a C-shaped plate 4, a first bevel gear 5, a second bevel gear 6, a transmission roller 7, a first pulley 8, a belt 9, a second pulley 10, a stirring rod 11, a reaction vessel 12, a fixed plate 13, a scraper 14, a liquid injection port 15, and a liquid discharge valve 16.
[0031] Furthermore, the fixed roller 3 is fixedly installed at the output end of the motor 2, and the fixed roller 3 is rotatably sleeved on the inner surface of the vertical plate 1;
[0032] The C-shaped plate 4 is fixedly sleeved on the outer surface of the fixed roller 3.
[0033] Furthermore, the first bevel gear 5 is fixedly sleeved on the outer surface of the fixed roller 3, and the second bevel gear 6 is meshed with the outer surface of the first bevel gear 5.
[0034] Furthermore, the transmission roller 7 is fixedly sleeved on the inner surface of the second bevel gear 6, and the upper end of the transmission roller 7 is rotatably connected to the lower surface of the C-shaped plate 4.
[0035] The first pulley 8 is fixedly sleeved on the outer surface of the transmission roller 7.
[0036] Furthermore, belt 9 is driven to the outer surface of the first pulley 8, and second pulley 10 is driven to the inner surface of belt 9;
[0037] The stirring rod 11 is fixedly sleeved on the inner surface of the second pulley 10.
[0038] Furthermore, the reactor 12 is fixedly installed on the upper surface of the C-shaped plate 4, and the liquid injection port 15 is fixedly installed on the upper surface of the reactor 12.
[0039] The drain valve 16 is fixedly installed on the outer surface of the reactor 12.
[0040] Furthermore, the fixing plate 13 is fixedly sleeved on the outer surface of the stirring rod 11, and the scraper 14 is fixedly installed on the lower surface of the fixing plate 13;
[0041] When using this aqueous emulsion reactor, the aqueous solution is injected into the reactor 12 through the injection port 15. At this time, the motor 2 is started, and its operation outputs power to the fixed roller 3 fixedly mounted at the output end, causing it to rotate. Simultaneously, the fixed roller 3 drives the first bevel gear 5 fixedly sleeved on its outer surface to rotate, and also drives the C-shaped plate 4 fixedly sleeved on its outer surface to rotate. This causes the reactor 12 fixed on the C-shaped plate 4 to flip, allowing for uniform mixing. Simultaneously, the first bevel gear 5 drives the second bevel gear 6 meshing with its outer surface to rotate, and the second bevel gear 6 drives the transmission roller 7 fixedly sleeved on its inner surface to rotate. The transmission roller 7... The first pulley 8, which is fixedly sleeved on the outer surface, rotates, driving the belt 9 connected to the outer surface to rotate. The belt 9 drives the second pulley 10 connected to the inner surface to rotate, and the second pulley 10 drives the stirring rod 11, which is fixedly sleeved on the inner surface, to rotate. Through the continuous rotation of the stirring rod 11, the aqueous solution in the reactor 12 is mixed. At the same time, the stirring rod 11 drives the fixed plate 13, which is fixedly sleeved on the outer surface, to rotate. The fixed plate 13 drives the scraper 14, which is fixedly installed on the lower surface, to rotate. Through the scraper 14, the residual emulsion on the inner wall of the reactor 12 is scraped off, avoiding the emulsion from adhering to the reactor wall and causing waste or affecting the reaction effect.
[0042] This aqueous emulsion reactor uses a fixed roller 3 to drive a C-shaped plate 4 to rotate continuously. The C-shaped plate 4 drives the reactor 12 to rotate continuously, which can uniformly mix the aqueous solution in the reactor 12. The stirring rod 11 can also stir the aqueous solution in the reactor 12 to make the mixing more uniform. The scraper 14 can scrape off the emulsion remaining on the inner wall of the reactor 12 by rotating continuously, so as to avoid the emulsion adhering to the reactor wall and causing waste or affecting the reaction effect.
[0043] Structural Description:
[0044] Vertical plate 1: Serves as the supporting structure for the entire reactor, used to fix and install motor 2 and other components such as the mixing mechanism, providing an installation base for the various components of the reactor.
[0045] Fixed roller 3: Used to connect to the output end of motor 2, transmit the power of motor to other components, and at the same time, it is rotated and sleeved on the inner surface of vertical plate 1 to support and position C-shaped plate 4.
[0046] C-shaped plate 4: It is fixedly sleeved on the outer surface of the fixed roller 3 and is used to support components such as the reactor 12, providing support and installation platform for the entire mixing mechanism.
[0047] The first bevel gear 5 is fixedly sleeved on the outer surface of the fixed roller 3 and meshes with the second bevel gear 6 to transmit the rotation of the fixed roller 3 to the transmission roller 7, thereby realizing the conversion and transmission of power.
[0048] The second bevel gear 6 meshes with the first bevel gear 5, receives the power transmitted by the first bevel gear 5, drives the transmission roller 7 to rotate, and changes the direction of power transmission.
[0049] Transmission roller 7: It is fixedly sleeved on the inner surface of the second bevel gear 6, and its upper end is rotatably connected to the lower surface of the C-shaped plate 4. It transmits the rotation of the second bevel gear 6 to the first pulley 8, and plays the role of transmitting power and providing support.
[0050] First pulley 8: Fixedly sleeved on the outer surface of transmission roller 7, and connected to second pulley 10 via belt 9, transmitting the rotation of transmission roller 7 to second pulley 10, thereby achieving further power transmission.
[0051] Belt 9: It is a transmission connection between the first pulley 8 and the second pulley 10, used to transmit power and make the first pulley 8 and the second pulley 10 rotate synchronously.
[0052] The second pulley 10 is connected to the inner surface of the belt 9 and fixedly sleeved on the inner surface of the stirring rod 11. It receives the power transmitted by the first pulley 8 through the belt 9 and drives the stirring rod 11 to rotate.
[0053] Stirring rod 11: It is fixedly sleeved on the inner surface of the second pulley 10 and extends into the interior of the reactor 12. By rotating, it stirs the aqueous emulsion in the reactor to make the emulsion fully mixed.
[0054] Reactor 12: Used to contain aqueous emulsions, providing space and location for emulsion reactions.
[0055] Fixed plate 13: It is fixedly sleeved on the outer surface of the stirring rod 11 and is used to install the scraper 14 so that the scraper 14 can rotate with the rotation of the stirring rod 11.
[0056] Scraper 14: Fixedly installed on the lower surface of the fixed plate 13. When the stirring rod 11 rotates, the scraper 14 slides against the inner wall of the reactor 12 to scrape off the emulsion remaining on the inner wall of the reactor, thus avoiding the emulsion adhering to the reactor wall and causing waste or affecting the reaction effect.
[0057] Injection port 15: Fixedly installed on the upper surface of the reactor 12, used to inject aqueous emulsion or other reaction raw materials into the reactor.
[0058] Drain valve 16: Fixedly installed on the outer surface of the reactor 12, used to control the discharge of emulsion in the reactor, so as to facilitate the discharge of the emulsion after the reaction from the reactor.
[0059] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aqueous emulsion reaction vessel, comprising a vertical plate (1), characterized in that: A motor (2) is fixedly installed on the left surface of the upright plate (1); Among them, the vertical plate (1) is equipped with a mixing mechanism, which includes a fixed roller (3), a C-shaped plate (4), a first bevel gear (5), a second bevel gear (6), a transmission roller (7), a first pulley (8), a belt (9), a second pulley (10), a stirring rod (11), a reaction vessel (12), a fixed plate (13), a scraper (14), a liquid injection port (15), and a liquid discharge valve (16). The fixed roller (3) is fixedly installed at the output end of the motor (2), and the fixed roller (3) is rotatably sleeved on the inner surface of the vertical plate (1); Among them, the C-shaped plate (4) is fixedly sleeved on the outer surface of the fixed roller (3); The first bevel gear (5) is fixedly sleeved on the outer surface of the fixed roller (3), and the second bevel gear (6) is meshed with the outer surface of the first bevel gear (5); The transmission roller (7) is fixedly sleeved on the inner surface of the second bevel gear (6), and the upper end of the transmission roller (7) is rotatably connected to the lower surface of the cross plate of the C-shaped plate (4). The first pulley (8) is fixedly sleeved on the outer surface of the transmission roller (7); The belt (9) is driven to the outer surface of the first pulley (8), and the second pulley (10) is driven to the inner surface of the belt (9); The stirring rod (11) is fixedly sleeved on the inner surface of the second pulley (10); The reactor (12) is fixedly installed on the upper surface of the horizontal plate of the C-shaped plate (4), and the liquid injection port (15) is fixedly installed on the upper surface of the reactor (12); Among them, the drain valve (16) is fixedly installed on the outer surface of the reactor (12); The fixing plate (13) is fixedly sleeved on the outer surface of the stirring rod (11), and the scraper (14) is fixedly installed on the lower surface of the fixing plate (13).