Ceramic glaze magnetic separation equipment
By introducing scraping and anti-clogging structures into the magnetic separator, the problems of glaze accumulation and dust pollution have been solved, achieving efficient glaze magnetic separation and reducing environmental pollution.
Patent Information
- Application Number
- CN202520079263.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-14
AI Technical Summary
In traditional magnetic separation equipment, glaze tends to accumulate, resulting in low magnetic separation efficiency. Furthermore, the magnetic adsorption device becomes less effective after adsorbing impurities, and glaze dust pollution is severe.
The design incorporates a scraping structure and an anti-clogging structure. The scraping structure cleans the glaze through the linkage of an electromagnetic roller and a cleaning roller, while the anti-clogging structure prevents the glaze from clogging through an auger. The combination of the scraping and anti-clogging structures improves magnetic separation efficiency and the continuous operating time of the equipment.
It effectively prevents glaze buildup and clogging, improves magnetic separation efficiency and equipment operation continuity, and reduces dust pollution.
Smart Images

Figure CN223931588U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic processing technology, specifically to a magnetic separation device for ceramic glaze. Background Technology
[0002] The history of ceramics is an important part of Chinese civilization, making outstanding contributions to the progress and development of human society. The invention and development of ceramics, in particular, holds unique significance. Glazing is a crucial step in ceramic processing, adding a variety of colors and enhancing the beauty of ceramics. Before glazing, the glaze material needs to be ground.
[0003] According to patent document CN214554403U, this utility model discloses a magnetic separation device for ceramic glaze production and processing, relating to the field of ceramic processing. It includes a magnetic separator box, with a screen cylinder at the top inside the separator box and first reinforcing plates on both sides of the screen cylinder. A second reinforcing plate, cooperating with the first reinforcing plates, is provided on the inner wall of the magnetic separator box, and a return spring is provided between the first and second reinforcing plates. An eccentric wheel is rotatably connected to the bottom of the screen cylinder inside the magnetic separator box, and a magnetic screen is located at the bottom of the screen cylinder. This utility model utilizes a motor to drive the eccentric wheel to rotate. When the eccentric wheel rotates to contact the bottom of the screen cylinder, it lifts the screen cylinder upwards. When the eccentric wheel is no longer in contact with the screen cylinder, the return spring drives the screen cylinder to return to its original position. The reciprocating motion of the screen cylinder causes the material to fall into the hopper through the magnetic screen. When the material contacts the magnetic screen, the screen performs magnetic separation, preventing material accumulation and ensuring thorough magnetic separation of the material.
[0004] In traditional magnetic separation equipment, glaze tends to accumulate, preventing the equipment from performing sufficient magnetic separation. In addition, after the magnetic adsorption device adsorbs a certain amount of impurities, it will reduce the effectiveness of subsequent magnetic separation operations. During the magnetic separation process, glaze is also prone to generating dust. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a magnetic separation device for ceramic glazes, thereby enabling magnetic separation of glaze particles.
[0006] To achieve the above objectives, the present invention provides the following technical solution: including a scraping structure, wherein a cleaning structure is provided inside the scraping structure, and an anti-clogging structure is fixedly connected to the top of the scraping structure;
[0007] The scraping structure includes a mounting shell, a rectangular feed port extending to the outside is provided on the right side of the top of the inner wall of the mounting shell, a circular through hole one extending to the outside is provided at the middle position of the upper rear side of the inner wall of the mounting shell, and a circular through hole two extending to the outside is provided on the left side of the rear side of the inner wall of the mounting shell.
[0008] The cleaning structure includes a stepper motor, the output end of which is fixedly connected to a rotating shaft, the bottom of which is fixedly connected to the top of the mounting housing, and a belt is fitted onto the outer wall of the rotating shaft.
[0009] The anti-blocking structure includes a mounting cylinder, and a motor housing is fixedly connected to the right end of the mounting cylinder.
[0010] Preferably, a triangular scraper is fixedly connected to the upper left side of both the front and rear sides of the inner wall of the mounting shell; a support plate is fixedly connected to the middle position of the bottom of the inner wall of the mounting shell; a second scraper is fixedly connected to the top of the support plate; a guide plate is fixedly connected to the upper right side of the inner wall of the mounting shell; a rectangular movable hole extending to the outside is provided on both the left and right sides of the lower front side of the inner wall of the mounting shell; a storage trough is movably connected to the inner wall of the rectangular movable hole; a rectangular fixed hole extending to the inside is provided on the upper front side of the mounting shell; and an observation window is fixedly connected to the inner wall of the rectangular fixed hole.
[0011] Preferably, a connecting shaft is fitted onto the other end of the inner wall of the belt, and a connecting shaft is fixedly connected to the rear end of the connecting shaft. The rear side of the outer wall of the connecting shaft is movably connected to the inner wall of the circular through hole. An electromagnetic roller is fixedly connected to the rear end of the connecting shaft, and the rear end of the electromagnetic roller is rotatably connected to the inner wall of the mounting shell.
[0012] Preferably, a belt second is fitted on the front side of the outer wall of the second connecting shaft, a third connecting shaft is fitted on the other end of the inner wall of the belt second, a cleaning roller is fixedly connected to the rear end of the third connecting shaft, the rear side of the outer wall of the belt second is movably connected to the inner wall of the circular through hole second, the rear end of the cleaning roller is rotatably connected to the inner wall of the mounting shell, and the outer wall of the cleaning roller is movably connected to the outer wall of the electromagnetic roller.
[0013] Preferably, the outer wall of the electromagnetic roller is movably connected to the outer walls of the triangular scraper and the second scraper.
[0014] Preferably, the inner wall of the mounting cylinder has a circular movable hole that extends through to the inside of the motor housing. The inner wall of the circular movable hole is movably connected to a second rotating shaft, and the right end of the second rotating shaft is fixedly connected to a drive motor.
[0015] Preferably, an auger is fixedly connected to the left end of the second rotating shaft, the outer wall of the auger is movably connected to the inner wall of the mounting cylinder, a feed shell is fixedly connected to the upper part of the outer wall of the mounting cylinder, a dust cover is hinged to the feed inlet of the feed shell, and a discharge shell is fixedly connected to the lower part of the outer wall of the mounting cylinder, the discharge shell corresponds to the rectangular feed inlet and is fixedly connected to the top of the mounting shell.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. By incorporating scraping and cleaning structures, the efficiency of glaze particles during magnetic separation is improved. Furthermore, the linkage effect generated by the rotation of the cleaning roller during magnetic separation cleans the electromagnetic roller. Simultaneously, the rotation of the electromagnetic roller scrapes off the glaze particles selected from its outer wall, enhancing the device's high efficiency.
[0018] 2. By incorporating an anti-clogging structure, it can effectively prevent materials from accumulating and clogging during the magnetic separation process, thereby improving magnetic separation efficiency and the continuous operating time of the equipment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic cross-sectional view of the structure of this utility model;
[0021] Figure 3 This is a schematic cross-sectional view of the scraping structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the cleaning structure of this utility model;
[0023] Figure 5 This is a schematic cross-sectional view of the anti-blocking structure of this utility model.
[0024] In the diagram: 1. Scraping structure; 2. Cleaning structure; 3. Anti-clogging structure; 11. Mounting shell; 12. Triangular scraper; 13. Support plate; 14. Second scraper; 15. Guide plate; 16. Rectangular feed inlet; 17. Observation window; 18. Circular through hole one; 19. Circular through hole two; 10. Storage tank; 21. Stepper motor; 22. Rotating shaft one; 23. Belt one; 24. Connecting shaft one; 25. Connecting shaft two; 26. Electromagnetic roller; 27. Belt two; 28. Connecting shaft three; 29. Cleaning roller; 31. Mounting cylinder; 32. Motor shell; 33. Rotating shaft two; 34. Drive motor; 35. Screwdriver; 36. Feed shell; 37. Dustproof cover; 38. Discharge shell. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-2 It includes a scraping structure 1, a cleaning structure 2 is provided inside the scraping structure 1, and an anti-clogging structure 3 is fixedly connected to the top of the scraping structure 1.
[0027] Please see Figure 3-4 The scraping structure 1 includes a mounting shell 11. A rectangular feed port 16 extending to the outside is provided on the right side of the top of the inner wall of the mounting shell 11. A circular through hole 18 extending to the outside is provided in the middle of the upper rear side of the inner wall of the mounting shell 11. A circular through hole 19 extending to the outside is provided on the left side of the rear side of the inner wall of the mounting shell 11. A triangular scraper 12 is fixedly connected to the upper left side of the front and rear sides of the inner wall of the mounting shell 11. A support plate 13 is fixedly connected to the middle of the bottom of the inner wall of the mounting shell 11. A second scraper 14 is fixedly connected to the top of the support plate 13. A guide plate 15 is fixedly connected to the upper right side of the inner wall of the mounting shell 11. A guide plate 15 is fixedly connected to the lower left side of the front side of the inner wall of the mounting shell 11. Both right sides have rectangular movable holes extending to the outside. A storage trough 10 is movably connected to the inner wall of each rectangular movable hole. A rectangular fixing hole extending to the inside is opened on the upper front side of the mounting shell 11. An observation window 17 is fixedly connected to the inner wall of the rectangular fixing hole. The cleaning structure 2 includes a stepper motor 21. A rotating shaft 22 is fixedly connected to the output end of the stepper motor 21. The bottom of the stepper motor 21 is fixedly connected to the top of the mounting shell 11. A belt 23 is fitted onto the outer wall of the rotating shaft 22. A connecting shaft 24 is fitted onto the other end of the inner wall of the belt 23. A connecting shaft 25 is fixedly connected to the rear end of the connecting shaft 24. The rear side of the outer wall of the connecting shaft 25 is connected to a circular... The inner wall of hole 18 is movably connected. An electromagnetic roller 26 is fixedly connected to the rear end of connecting shaft 25. The rear end of electromagnetic roller 26 is rotatably connected to the inner wall of mounting housing 11. A belt 27 is fitted onto the front side of the outer wall of connecting shaft 25. A connecting shaft 28 is fitted onto the other end of the inner wall of belt 27. A cleaning roller 29 is fixedly connected to the rear end of connecting shaft 28. The rear side of the outer wall of belt 27 is movably connected to the inner wall of circular through hole 19. The rear end of cleaning roller 29 is rotatably connected to the inner wall of mounting housing 11. The outer wall of cleaning roller 29 is movably connected to the outer wall of electromagnetic roller 26. The outer wall of electromagnetic roller 26 is movably connected to the outer walls of triangular scraper 12 and second scraper 14. The stepper motor 21 drives the rotating shaft 22 to rotate, which in turn causes the belt 23 and belt 27 to rotate synchronously. The rotation of belt 23 drives the connecting shaft 24 to rotate, which in turn causes the connecting shaft 25 to rotate, thereby driving the electromagnetic roller 26 to rotate. The rotation of the electromagnetic roller 26 is connected to the triangular scraper 12 and the second scraper 14 through its outer wall, so that the scraper can perform cleaning work and scrape the glaze particles on the outer wall of the electromagnetic roller 26 into the interior of the left storage tank 10. At the same time, the rotation of belt 27 drives the connecting shaft 28 to rotate, which in turn causes the cleaning roller 29 to rotate. The rotation of the cleaning roller 29 can clean the material attached to the outer wall of the electromagnetic roller 26.
[0028] Please see Figure 5The anti-blocking structure 3 includes an installation cylinder 31. A motor housing 32 is fixedly connected to the right end of the installation cylinder 31. A circular movable hole penetrating into the motor housing 32 is opened on the right end of the inner wall of the installation cylinder 31. A rotating shaft 33 is movably connected to the inner wall of the circular movable hole. A drive motor 34 is fixedly connected to the right end of the rotating shaft 33. An auger 35 is fixedly connected to the left end of the rotating shaft 33. The outer wall of the auger 35 is movably connected to the inner wall of the installation cylinder 31. A feed shell 36 is fixedly connected to the upper part of the outer wall of the installation cylinder 31. A dust cover 37 is hinged to the feed inlet of the feed shell 36. An discharge shell 38 is fixedly connected to the lower part of the outer wall of the installation cylinder 31. The discharge shell 38 corresponds to the rectangular feed inlet 16 and is fixedly connected to the top of the installation shell 11. The drive motor 34 is started to drive the rotating shaft 33 to rotate, which in turn causes the auger 35 to rotate. The dust cover 37 is flipped up to open the feed shell 36, and the glaze particles to be magnetically separated are poured into the feed shell 36. The auger 35 will prevent the glaze particles from clogging. Then the dust cover 37 is closed to prevent dust from being emitted during magnetic separation and causing environmental pollution. The glaze particles fall through the discharge shell 38 and the rectangular feed port 16 onto the top of the guide plate 15, and are guided by the guide plate 15 to the left side above the outer wall of the electromagnetic roller 26. The glaze particles selected by the electromagnetic roller 26 will rotate as the electromagnetic roller 26 rotates, while the unselected glaze particles will slide into the inside of the storage tank 10 on the right.
[0029] Working principle: The stepper motor 21 drives the rotating shaft 22 to rotate, which in turn causes belts 23 and 27 to rotate synchronously. The rotation of belt 23 drives the connecting shaft 24 to rotate, which in turn causes the connecting shaft 25 to rotate, thereby driving the electromagnetic roller 26 to rotate. The rotation of the electromagnetic roller 26 is connected to the triangular scraper 12 and the second scraper 14 through its outer wall, allowing the scraper to perform cleaning work, scraping the glaze particles on the outer wall of the electromagnetic roller 26 into the left storage tank 10. Simultaneously, the rotation of belt 27 drives the connecting shaft 28 to rotate, which in turn causes the cleaning roller 29 to rotate. The rotation of the cleaning roller 29 removes the material adhering to the outer wall of the electromagnetic roller 26. The motor 34 drives the rotating shaft 33 to rotate, which in turn causes the auger 35 to rotate. By flipping the dust cover 37 upward, the feed shell 36 is opened, and the glaze particles to be magnetically separated are poured into the feed shell 36. Under the action of the auger 35, the glaze particles are prevented from clogging. Then the dust cover 37 is closed to prevent dust from being emitted during magnetic separation and causing environmental pollution. The glaze particles fall through the discharge shell 38 and the rectangular feed inlet 16 onto the top of the guide plate 15, and are guided by the guide plate 15 to the left side above the outer wall of the electromagnetic roller 26. The glaze particles selected by the electromagnetic roller 26 will rotate as the electromagnetic roller 26 rotates, while the unselected glaze particles will slide into the inside of the storage tank 10 on the right.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A magnetic separation device for ceramic glaze, comprising a scraping structure (1), characterized in that: The scraping structure (1) is provided with a cleaning structure (2) inside, and the top of the scraping structure (1) is fixedly connected with an anti-clogging structure (3). The scraping structure (1) includes a mounting shell (11). A rectangular feed port (16) extending to the outside is provided on the right side of the top of the inner wall of the mounting shell (11). A circular through hole (18) extending to the outside is provided at the middle position of the upper rear side of the inner wall of the mounting shell (11). A circular through hole (19) extending to the outside is provided on the left side of the rear side of the inner wall of the mounting shell (11). The cleaning structure (2) includes a stepper motor (21), the output end of which is fixedly connected to a rotating shaft (22), the bottom of which is fixedly connected to the top of the mounting shell (11), and a belt (23) is fitted on the outer wall of the rotating shaft (22). The anti-blocking structure (3) includes a mounting cylinder (31), and a motor housing (32) is fixedly connected to the right end of the mounting cylinder (31). A triangular scraper (12) is fixedly connected to the upper left side of the front and rear sides of the inner wall of the mounting shell (11), a support plate (13) is fixedly connected to the middle position of the bottom of the inner wall of the mounting shell (11), and a second scraper (14) is fixedly connected to the top of the support plate (13). The other end of the inner wall of the first belt (23) is fitted with a connecting shaft (24). The rear end of the first connecting shaft (24) is fixedly connected to a connecting shaft (25). The rear side of the outer wall of the second connecting shaft (25) is movably connected to the inner wall of the circular through hole (18). The rear end of the second connecting shaft (25) is fixedly connected to an electromagnetic roller (26). The front side of the outer wall of the second connecting shaft (25) is fitted with a second belt (27). The other end of the inner wall of the second belt (27) is fitted with a connecting shaft (28). The rear end of the third connecting shaft (28) is fixedly connected to a cleaning roller (29). The inner wall of the mounting cylinder (31) has a circular movable hole that extends through the motor housing (32) to the right end. The inner wall of the circular movable hole is movably connected to a rotating shaft (33). The right end of the rotating shaft (33) is fixedly connected to a drive motor (34), and the left end of the rotating shaft (33) is fixedly connected to an auger (35).
2. The ceramic glaze magnetic separation device according to claim 1, characterized in that: A guide plate (15) is fixedly connected to the upper right side of the inner wall of the mounting shell (11). A rectangular movable hole is opened on both the left and right sides of the lower front side of the inner wall of the mounting shell (11) and extends to the outside. A storage tank (10) is movably connected to the inner wall of the rectangular movable hole. A rectangular fixed hole is opened on the upper front side of the mounting shell (11) and extends to the inside. An observation window (17) is fixedly connected to the inner wall of the rectangular fixed hole.
3. The ceramic glaze magnetic separation device according to claim 1, characterized in that: The rear end of the electromagnetic roller (26) is rotatably connected to the inner wall of the mounting shell (11).
4. The ceramic glaze magnetic separation device according to claim 1, characterized in that: The rear side of the outer wall of the second belt (27) is movably connected to the inner wall of the second circular through hole (19), the rear end of the cleaning roller (29) is rotatably connected to the inner wall of the mounting shell (11), and the outer wall of the cleaning roller (29) is movably connected to the outer wall of the electromagnetic roller (26).
5. A ceramic glaze magnetic separator according to claim 1, characterized in that: The outer wall of the electromagnetic roller (26) is movably connected to the outer walls of the triangular scraper (12) and the second scraper (14).
6. The ceramic glaze magnetic separation device according to claim 1, characterized in that: The outer wall of the auger (35) is movably connected to the inner wall of the mounting cylinder (31). A feed shell (36) is fixedly connected to the upper part of the outer wall of the mounting cylinder (31). A dust cover (37) is hinged to the feed inlet of the feed shell (36). A discharge shell (38) is fixedly connected to the lower part of the outer wall of the mounting cylinder (31). The discharge shell (38) corresponds to the rectangular feed inlet (16) and is fixedly connected to the top of the mounting shell (11).
Citation Information
Patent Citations
Magnetic separation equipment for ceramic glaze production and processing
CN214554403U