Split type grading wheel convenient to maintain

Abstract

The utility model relates to the technical field of grading wheels, and discloses a split type grading wheel convenient to maintain. The rim II and the rim I are coaxially arranged and are connected through a plurality of connecting rods; the plurality of outer blades are inserted into a slot formed between the rim I and the rim II; the shaft sleeve is fixedly connected to the inner side of the first rim. The split type design is adopted, the first wheel ring and the second wheel ring are connected through the connecting rods and the fixing screw rods, and the blades comprise the outer blades and the inner blades, so that the outer blades and the inner blades are rapidly inserted and fixed through the inserting grooves and the inserting grooves. According to the design, the blades are extremely convenient to replace, the abraded blades can be rapidly replaced, the maintenance efficiency is remarkably improved, the downtime is reduced, maintenance and rapid replacement are facilitated, the whole grading wheel does not need to be replaced during maintenance due to the fact that the blades are convenient to replace, only the abraded blades need to be replaced, and the maintenance cost is remarkably reduced due to the design; and meanwhile, the production interruption time caused by equipment maintenance is also reduced.

Description

Technical Field

[0001] This utility model relates to the field of grading wheel technology, specifically a split-type grading wheel that is easy to maintain. Background Technology

[0002] A classifying wheel is a widely used piece of equipment in industrial production, primarily used for classifying materials to separate them into different particle sizes. It plays a vital role in various fields such as mineral processing, chemical engineering, building materials, and food processing. However, traditional classifying wheel designs have some problems and shortcomings, which may lead to low classification accuracy, rapid equipment wear, high maintenance costs, and limited applicability in practical applications.

[0003] Traditional classifiers typically employ an integral structure, with the blades and rim designed as a single unit. While this design is simple, the entire classifier needs to be replaced when the blades wear or are damaged, resulting in high maintenance costs and time consumption. Furthermore, the integral structure is more complex to install and disassemble, increasing the difficulty of maintenance.

[0004] Traditional grading wheel blades are typically fixed to the rim by welding or bolting. Replacement is cumbersome and requires specialized tools and skills, especially if the blades are worn or damaged. Furthermore, blade replacement can cause rim deformation or damage, further affecting the grading wheel's performance. Therefore, a more easily maintained, split-type grading wheel is proposed to address these issues. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a split-type grading wheel that is easy to maintain, in order to address the shortcomings of the prior art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a split-type grading wheel that is easy to maintain, comprising:

[0007] Wheel rim 1;

[0008] Wheel rim 2 is coaxially mounted with the wheel rim and connected by multiple connecting rods;

[0009] Multiple outer blades are inserted into slots opened between wheel rim one and wheel rim two;

[0010] A bushing is fixedly connected to the inner side of the first wheel rim and is used to install the split-type grading wheel.

[0011] Preferably, the connecting rod is hollow inside and is fitted with a fixing screw;

[0012] The two ends of the fixing screw respectively movably pass through wheel rim one and wheel rim two;

[0013] The two extended ends of the fixing screw are respectively threaded with locking nuts, which are used to fix wheel rim one and wheel rim two to the two ends of the connecting rod.

[0014] Preferably, slots are provided on both sides of the outer wall of the connecting rod, and a limiting slide rod is inserted into the slot;

[0015] Three arc-shaped inner support rods are fixedly connected between each pair of limit slide rods to abut against the inner side of the outer blade.

[0016] Preferably, the bushing has a plurality of inner sliding columns evenly spaced on its outer circumferential wall;

[0017] The inner sliding column is provided with a corresponding outer sliding column in the ray direction of the axis, and the outer sliding column is fixedly connected to the inner side of the connecting rod.

[0018] Multiple reinforcing rods, with their ends respectively fitted onto the outer walls of the inner and outer sliding columns, are used to improve the strength of the grading wheel;

[0019] Multiple sliding sleeves are provided, with two sliding sleeves fitted on the outer wall of each inner and outer sliding column, and connected to the upper and lower ends of the reinforcing rod respectively, for supporting the reinforcing rod.

[0020] Preferably, the outer wall of the reinforcing rod is fixedly connected with multiple arc-shaped rods, which are sequentially connected to the reinforcing rod to form a middle reinforcing ring, used to improve the structural strength of the grading wheel;

[0021] The reinforcing ring has multiple insertion holes, and corresponding insertion slots are provided at the locations of the insertion holes on wheel rim one and wheel rim two. Inner blades are inserted into the insertion holes and insertion slots.

[0022] Preferably, the inner side of the second wheel rim is fixedly connected to the axle ring by a plurality of equally spaced fixing rods;

[0023] The shaft ring is threadedly connected to the shaft sleeve by multiple locking screws;

[0024] An arc-shaped inner wheel is fixedly connected between the fixed rods, and the insertion groove is opened on the inner wall of the arc-shaped inner wheel for inserting the inner blade.

[0025] The present invention adopts the above technical solution, which can bring the following beneficial effects:

[0026] 1. This easy-to-maintain split-type grading wheel features a split design. Wheel rim one and wheel rim two are connected by a connecting rod and a fixing screw. The blades, including outer and inner blades, are quickly inserted and fixed via slots and insertion grooves. This design makes blade replacement extremely convenient; simply disassemble wheel rim two and the relevant nuts to quickly replace worn blades, significantly improving maintenance efficiency, reducing downtime, and facilitating maintenance and rapid replacement. Furthermore, due to the ease of blade replacement, the entire grading wheel does not need to be replaced during maintenance; only worn blades need to be replaced. This design significantly reduces maintenance costs and also minimizes production downtime caused by equipment repairs.

[0027] 2. This easy-to-maintain split-type grading wheel significantly improves its overall structural strength through the inclusion of reinforcing rods, inner sliding columns, outer sliding columns, and a central reinforcing ring. The design of the reinforcing rods and the central reinforcing ring not only enhances the rigidity of the wheel rim but also further disperses stress through the sliding sleeves and arc-shaped rods, ensuring stable operation of the grading wheel under high-speed rotation and heavy load conditions, thus enhancing structural strength.

[0028] 3. This easy-to-maintain split-type grading wheel features plug-in fixing of both the outer and inner blades, allowing for quick adjustment of the number and position of blades to meet different grading requirements. This flexibility enables the grading wheel to better cope with changing production conditions, improving the equipment's versatility and applicability, and facilitating flexible blade installation and adjustment.

[0029] 4. This easy-to-maintain split-type classifying wheel features a split design that makes blade replacement and adjustment more convenient. Users can select appropriate blade spacing and shape according to material characteristics, thereby improving classification accuracy. At the same time, the enhanced structural strength ensures the stability of the classifying wheel during high-speed operation, reducing classification errors caused by vibration or deformation, and further improving classification efficiency.

[0030] 5. This easy-to-maintain, split-type classifying wheel is suitable for a variety of materials and different classification needs. Whether processing materials with a narrow or wide particle size distribution, the classification effect can be optimized by adjusting the blade gap and number. This wide applicability allows the classifying wheel to meet the needs of different industrial scenarios. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the structure of this utility model;

[0032] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0033] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0034] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B.

[0035] In the diagram: 1. Wheel rim one; 11. Bushing; 12. Inner sliding column; 2. Connecting rod; 21. Fixing screw; 22. Locking nut; 23. Outer sliding column; 24. Arc-shaped inner support rod; 25. Limiting sliding rod; 3. Wheel rim two; 31. Arc-shaped inner wheel rim; 32. Fixing rod; 33. Bushing; 4. Outer blade; 5. Reinforcing rod; 6. Sliding sleeve; 7. Inner blade; 8. Middle reinforcing ring; 9. Locking screw. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] Please see Figure 1-4 One embodiment of this utility model is: a split-type grading wheel that is easy to maintain, comprising:

[0038] Wheel rim 1;

[0039] Wheel rim 2 3 is coaxially mounted with wheel rim 1 1 and connected by multiple connecting rods 2;

[0040] Multiple outer blades 4 are inserted into slots opened between wheel rim 1 and wheel rim 2 3;

[0041] Bushing 11 is fixedly connected to the inner side of wheel rim 1 and is used to install the split-type grading wheel.

[0042] The connecting rod 2 is hollow inside and is fitted with a fixing screw 21;

[0043] The two ends of the fixing screw 21 movably pass through wheel rim 1 and wheel rim 2 3, respectively;

[0044] Locking nuts 22 are threaded to the two extended ends of the fixing screw 21, which are used to fix wheel rim 1 and wheel rim 2 3 to the two ends of the connecting rod 2.

[0045] Slots are provided on both sides of the outer wall of the connecting rod 2, and a limit slide rod 25 is inserted into the slot;

[0046] Three arc-shaped inner support rods 24 are fixedly connected between each pair of limit slide rods 25, which are used to abut against the inner side of the outer blade 4.

[0047] Multiple inner sliding pillars 12 are equidistantly arranged on the outer circumference of the bushing 11;

[0048] The inner sliding column 12 is provided with a corresponding outer sliding column 23 in the ray direction of the axis, and the outer sliding column 23 is fixedly connected to the inner side of the connecting rod 2;

[0049] Multiple reinforcing rods 5 are respectively fitted at both ends onto the outer walls of the inner sliding column 12 and the outer sliding column 23 to improve the strength of the grading wheel;

[0050] Multiple sliding sleeves 6 are provided. Two sliding sleeves 6 are respectively fitted on the outer wall of each inner sliding column 12 and outer sliding column 23, and are respectively connected to the upper and lower ends of the reinforcing rod 5 to support the reinforcing rod 5.

[0051] Multiple arc-shaped rods are fixedly connected to the outer wall of the reinforcing rod 5, and multiple rods are connected to the reinforcing rod 5 in sequence to form a middle reinforcing ring 8, which is used to improve the structural strength of the grading wheel;

[0052] The reinforcing ring 8 has multiple insertion holes, and corresponding insertion slots are provided at the locations of wheel rim 1 and wheel rim 2 3, and inner blades 7 are inserted into the insertion holes and insertion slots.

[0053] The inner side of the wheel rim 3 is fixedly connected to the axle rim 33 by a plurality of equidistant fixing rods 32;

[0054] The shaft ring 33 is threaded onto the shaft sleeve 11 via multiple locking screws 9;

[0055] An arc-shaped inner wheel 31 is fixedly connected between the fixed rods 32, and a slot is opened on the inner wall of the arc-shaped inner wheel 31 for inserting the inner blade 7.

[0056] Working principle: When using this grading wheel, first place the wheel rim 1. Then, fix multiple connecting rods 2 directly with fixing screws 21 and lock nuts 22 to the wheel rim 1. Then, quickly fix the arc-shaped inner support rod 24 to the connecting rod 2 through the limiting slide pin 25, and achieve support for the overall structure. At the same time, the outer blade can be inserted into the wheel rim 1 and fixed to support it.

[0057] Subsequently, the reinforcing ring 8 and the reinforcing rod 5 are fixed by sleeve 6 on the outer wall of the outer sliding column 23 and the inner sliding column 12 respectively, which can further improve the support of the grading wheel. At the same time, the inner blade 7 is inserted into the insertion hole and inserted into the insertion groove of the wheel rim 1 to achieve quick fixation. Then, the wheel rim 2 3 is placed on the bushing 11, and its through hole is aligned with the fixing screw 21. The inner blade 7 and the outer blade 4 are inserted and aligned to achieve stable fixation. Then, the locking screw 9 is threaded onto the bushing 1 to achieve stable fixation.

[0058] When the blades are worn, simply remove the wheel rim 2 3, remove the locking screw 9 and locking nut 22, and then remove the inner blade 7 and outer blade 4 that need to be replaced, thereby achieving quick replacement and improving work efficiency.

[0059] This utility model provides a modular grading wheel that is easy to maintain. There are many methods and approaches to implement this technical solution, and the above description is only a preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model. All components not explicitly stated in this embodiment can be implemented using existing technology.

Claims

1. A modular grading wheel that is easy to maintain, characterized in that, include: Wheel rim 1 (1); Wheel rim 2 (3) is coaxially arranged with wheel rim 1 (1) and connected by multiple connecting rods (2); Multiple outer blades (4) are inserted into slots opened between the first rim (1) and the second rim (3); A bushing (11) is fixedly connected to the inner side of the wheel rim (1) and is used to install the split-type graded wheel.

2. The easily maintainable split-type grading wheel according to claim 1, characterized in that: The connecting rod (2) is hollow inside and is fitted with a fixing screw (21); The two ends of the fixing screw (21) respectively movably pass through the first wheel rim (1) and the second wheel rim (3); The two sides of the fixed screw (21) are respectively threaded with locking nuts (22) to fix wheel rim one (1) and wheel rim two (3) to the two ends of the connecting rod (2).

3. The easily maintainable split-type grading wheel according to claim 2, characterized in that: The outer wall of the connecting rod (2) is provided with slots on both sides, and a limit slide rod (25) is inserted into the slot; Three arc-shaped inner support rods (24) are fixedly connected between each pair of limit slide rods (25) to abut against the inner side of the outer blade (4).

4. The easily maintainable split-type grading wheel according to claim 3, characterized in that: The bushing (11) has multiple inner sliding columns (12) equidistantly arranged on its outer circumferential wall; The inner sliding column (12) is provided with a corresponding outer sliding column (23) in the axial direction and the outer sliding column (23) is fixedly connected to the inner side of the connecting rod (2); Multiple reinforcing rods (5) are respectively fitted at both ends onto the outer walls of the inner sliding column (12) and the outer sliding column (23) to improve the strength of the grading wheel; Multiple sliding sleeves (6) are provided, with two sliding sleeves (6) fitted on the outer wall of each inner sliding column (12) and outer sliding column (23), and connected to the upper and lower ends of the reinforcing rod (5) respectively, for supporting the reinforcing rod (5).

5. A maintenance-friendly split-type grading wheel according to claim 4, characterized in that: The outer wall of the reinforcing rod (5) is fixedly connected with multiple arc-shaped rods, which are connected in sequence with the reinforcing rod (5) to form a middle reinforcing ring (8) to improve the structural strength of the grading wheel; The middle reinforcing ring (8) has multiple insertion holes, and corresponding insertion slots are provided at the locations of wheel rim one (1) and wheel rim two (3) corresponding to the insertion holes, and inner blades (7) are inserted into the insertion holes and insertion slots.

6. A maintenance-friendly split-type grading wheel according to claim 5, characterized in that: The inner side of the wheel rim 2 (3) is fixedly connected to the axle rim (33) by a plurality of equally spaced fixing rods (32); The shaft ring (33) is threaded onto the bushing (11) by a plurality of locking screws (9); An arc-shaped inner wheel rim (31) is fixedly connected between the fixed rods (32), and the insertion groove is opened on the inner wall of the arc-shaped inner wheel rim (31) for inserting the inner blade (7).

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