Mechanical gear cleaning device
By designing a mechanical gear cleaning device, the problem of debris accumulation on the gear surface was solved by using a high-pressure spray gun and transmission mechanism, achieving comprehensive cleaning of the gear surface and water recycling, thus improving processing quality.
Patent Information
- Application Number
- CN202423316707.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-31
AI Technical Summary
During the machining of mechanical gears, metal chips cut from the gear teeth accumulate on the surface and are difficult to remove completely and in a timely manner, affecting the quality of subsequent machining.
A mechanical gear cleaning device was designed, which uses a high-pressure spray gun to rinse and clean the gears. Combined with a transmission mechanism and a sealing structure, it ensures thorough cleaning and water recycling.
It achieves comprehensive cleaning of gear surfaces, reduces cleaning dead zones, improves the quality of subsequent processing, and facilitates the recycling of cleaning water.
Smart Images

Figure CN223932076U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical gear processing technology, and specifically to a mechanical gear cleaning device. Background Technology
[0002] Gears are mechanical components that transmit motion and power through continuous meshing of gears on their rims. Gear machining is the process of manufacturing various types of gears. Gears play a key role in mechanical transmission, and their machining quality directly affects the performance, efficiency, and reliability of mechanical systems.
[0003] In the prior art, during the machining of mechanical gears, a large amount of debris is cut from the gear teeth. This debris accumulates on the surface of the gears, making thorough and timely removal difficult and affecting the quality of subsequent machining. Therefore, this application presents a mechanical gear cleaning device. Utility Model Content
[0004] In view of the problems existing in the current mechanical gear processing, this utility model is proposed.
[0005] Therefore, the purpose of this utility model is to provide a mechanical gear cleaning device, which solves the problem that during the machining process of mechanical gears, a lot of debris is cut out at the gear teeth, and the accumulation of metal debris on the surface of the mechanical gears makes it difficult to carry out comprehensive and timely treatment, which will affect the subsequent processing quality of the mechanical gears.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A mechanical gear cleaning device includes a body, inside which a rotating cylinder is rotatably mounted. A turntable is fixedly connected to the top of the rotating cylinder. A motor is fixedly connected to the inner wall of the bottom of the body. A cylinder is fixedly connected to the top of the body. A connecting cylinder is fixedly connected to the piston rod end of the cylinder. Multiple high-pressure spray guns are provided inside the connecting cylinder. A water tank is fixedly connected to the top of the body. A connecting pipe is fixedly connected to the side wall of the water tank. The end of the connecting pipe opposite to the water tank extends into the interior of the connecting cylinder. A cavity is formed inside the turntable. Multiple openings are formed around the inner wall of the turntable above the cavity. Gears to be cleaned are respectively arranged inside the multiple openings of the turntable. A transmission mechanism is provided at the bottom of the body.
[0008] Preferably, the transmission mechanism includes a rotating shaft, two bevel gears, a first gear, and a second gear. The rotating shaft is rotatably connected to the inner wall of the bottom end of the machine body. The two bevel gears are respectively fixedly connected to the motor and the corresponding end of the rotating shaft. The first gear is fixedly sleeved on the shaft wall of the rotating shaft, and the second gear is fixedly sleeved on the cylinder wall of the rotating cylinder. The first gear and the second gear are meshed with each other, and the two bevel gears are meshed with each other.
[0009] Preferably, the turntable has a rectangular groove on the inner wall of the opening, and a rotating rod is slidably provided on the inner wall of the rectangular groove. The rotating rod extends into the interior of the turntable and passes through the gear to be cleaned. A slider is slidably provided on the inner wall of the rectangular groove. The rotating rod is rotatably connected to the inner wall of the slider, and a spring is fixedly connected to the side of the slider away from the rotating rod.
[0010] Preferably, a lever is fixedly connected to the top of the slider, and the lever extends through the rectangular groove to the outside of the turntable.
[0011] Preferably, a stabilizing ring is fixedly connected to the side wall of the turntable, and a ball bearing is rolled on the inner wall of the stabilizing ring. A groove is opened on the inner wall of the machine body, and the stabilizing ring is slidably disposed on the inner wall of the groove. A sealing strip is fixedly connected to the inner wall of the machine body above the groove, and the side wall of the sealing strip is pressed against the side wall of the turntable.
[0012] Preferably, a fixing frame is fixedly connected to the inner wall of the machine body, a water inlet sleeve is rotatably fitted on the cylinder wall of the rotating drum, the water inlet sleeve is fixedly connected to the fixing frame, a water supply pipe is provided on the side wall of the water inlet sleeve, multiple connection ports are opened on the cylinder wall of the rotating drum located at the water inlet sleeve, and a sealing frame is fixedly connected to the side wall of the rotating drum located at the connection port, the sealing frame is fitted into the inner wall of the water inlet sleeve.
[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0014] 1. In this utility model, the high-pressure spray gun draws water from the water tank through the connecting pipe and sprays it out under pressure, which can rinse and clean the gear to be cleaned. The gear to be cleaned is vertically set and will rotate along the rotating rod under the influence of the high-pressure water droplets. It can be automatically adjusted during rinsing and cleaning, which can improve the comprehensiveness of cleaning and reduce cleaning dead corners.
[0015] 2. In this utility model, pulling the lever causes the slider to slide along the inner wall of the rectangular groove and compresses the spring, which can retract the rotating rod into the inside of the rectangular groove. Then, after the gear to be cleaned is placed inside the opening of the turntable, the lever is released so that the rotating rod passes through the gear to be cleaned. This allows the gear to be cleaned to be stably placed inside the opening, which is convenient for subsequent cleaning.
[0016] 3. In this utility model, the wastewater after cleaning flows into the cavity of the turntable through the opening, and flows out into the water inlet sleeve through the connection port at the bottom of the drum. Then it is discharged through the water supply pipe. This can ensure that the turntable surface is clean and improve the cleaning quality, while facilitating the subsequent recycling of cleaning water. The fixed frame can improve the stability of the water inlet sleeve, and the sealing frame can improve the sealing of the drum inside the water inlet sleeve to prevent water from overflowing. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 For the present utility model Figure 1 Enlarged schematic diagram of part A;
[0020] Figure 3 For the present utility model Figure 1 Enlarged schematic diagram of part B.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Machine body; 2. Rotating drum; 3. Turntable; 4. Motor; 5. Rotating shaft; 6. Bevel gear; 7. First gear; 8. Second gear; 9. Cylinder; 10. Connecting cylinder; 11. High-pressure spray gun; 12. Water tank; 13. Connecting pipe; 14. Gear to be cleaned; 15. Rotating rod; 16. Sliding block; 17. Spring; 18. Lever; 19. Stabilizing ring; 20. Ball bearing; 21. Sealing strip; 22. Water inlet sleeve; 23. Fixing frame; 24. Water supply pipe; 25. Sealing frame. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0024] This utility model discloses a mechanical gear cleaning device.
[0025] This utility model provides, for example Figure 1-3The mechanical gear cleaning device shown includes a body 1, a rotating drum 2 rotatably arranged inside the body 1, a turntable 3 fixedly connected to the top of the drum 2, a motor 4 fixedly connected to the inner wall of the bottom end of the body 1, a cylinder 9 fixedly connected to the top of the body 1, a connecting cylinder 10 fixedly connected to the piston rod end of the cylinder 9, a plurality of high-pressure spray guns 11 arranged inside the connecting cylinder 10, a water tank 12 fixedly connected to the top of the body 1, a connecting pipe 13 fixedly connected to the side wall of the water tank 12, the end of the connecting pipe 13 away from the water tank 12 extending into the interior of the connecting cylinder 10, a cavity opened inside the turntable 3, a plurality of openings circumferentially opened on the inner wall of the turntable 3 above the cavity, and gears 14 to be cleaned are respectively arranged inside the plurality of openings of the turntable 3.
[0026] The bottom of the machine body 1 is provided with a transmission mechanism, which includes a rotating shaft 5, two bevel gears 6, a first gear 7 and a second gear 8. The rotating shaft 5 is rotatably connected to the inner wall of the bottom end of the machine body 1. The two bevel gears 6 are respectively fixedly connected to the motor 4 and the corresponding end of the rotating shaft 5. The first gear 7 is fixedly sleeved on the shaft wall of the rotating shaft 5, and the second gear 8 is fixedly sleeved on the cylinder wall of the rotating cylinder 2. The first gear 7 and the second gear 8 are meshed with each other, and the two bevel gears 6 are meshed with each other.
[0027] A rectangular groove is provided on the inner wall of the opening of the turntable 3. A rotating rod 15 is slidably provided on the inner wall of the rectangular groove of the turntable 3. The rotating rod 15 extends into the opening of the turntable 3 and passes through the gear 14 to be cleaned. A slider 16 is slidably provided on the inner wall of the rectangular groove of the turntable 3. The rotating rod 15 is rotatably connected to the inner wall of the slider 16. A spring 17 is fixedly connected to the side of the slider 16 away from the rotating rod 15. A lever 18 is fixedly connected to the top of the slider 16. The lever 18 extends through the rectangular groove to the outer side of the turntable 3.
[0028] In use, pulling lever 18 causes slider 16 to slide along the inner wall of the rectangular groove, compressing spring 17. This retracts rotating rod 15 into the rectangular groove. Then, after placing the gear 14 to be cleaned inside the opening of turntable 3, releasing lever 18 allows rotating rod 15 to pass through the gear 14, ensuring the gear 14 is stably positioned inside the opening for easy cleaning. The output shaft of motor 4 then rotates, driving rotating shaft 5 via bevel gear 6. Rotating shaft 5 then drives second gear 8 via first gear 7, thus allowing the rotating rod to... The cylinder 2 and the turntable 3 rotate stably. The stable rotation of the turntable 3 can transfer the gear 14 to be cleaned to the bottom of the connecting cylinder 10. The piston rod of the cylinder 9 extends so that multiple high-pressure spray guns 11 can be set above the gear 14 to be cleaned. The high-pressure spray guns 11 draw water from the water tank 12 through the connecting pipe 13 and pressurize it to spray it out, which can rinse and clean the gear 14 to be cleaned. The gear 14 to be cleaned is vertically set and will rotate along the rotating rod 15 under the influence of the high-pressure water droplets. It can be automatically adjusted during rinsing and cleaning, which can improve the comprehensiveness of cleaning and reduce cleaning dead corners.
[0029] To improve the stability of turntable 3's rotation, such as Figure 1-3 As shown, a stabilizing ring 19 is fixedly connected to the side wall of the turntable 3. A ball bearing 20 is rolled on the inner wall of the stabilizing ring 19. A groove is opened on the inner wall of the machine body 1. The stabilizing ring 19 is slidably disposed on the inner wall of the groove. A sealing strip 21 is fixedly connected to the inner wall of the machine body 1 above the groove. The side wall of the sealing strip 21 is pressed against the side wall of the turntable 3.
[0030] The stabilizing ring 19 slides along the inner wall of the groove, which can improve the stability of the rotation of the turntable 3. The ball bearing 20 can reduce the friction of the stabilizing ring 19 inside the groove, while the sealing strip 21 can improve the sealing of the turntable 3 on the inner wall of the body 1 and prevent water leakage.
[0031] To ensure the cleanliness of the three-sided countertop, improve cleaning quality, and facilitate the subsequent recycling of cleaning water, such as... Figure 1-3 As shown, a fixing frame 23 is fixedly connected to the inner wall of the machine body 1. A water inlet sleeve 22 is rotatably sleeved on the cylinder wall of the rotating drum 2. The water inlet sleeve 22 is fixedly connected to the fixing frame 23. A water supply pipe 24 is provided on the side wall of the water inlet sleeve 22. Multiple connection ports are opened on the cylinder wall of the rotating drum 2 located at the water inlet sleeve 22. A sealing frame 25 is fixedly connected to the side wall of the rotating drum 2 located at the connection port. The sealing frame 25 is fitted into the inner wall of the water inlet sleeve 22.
[0032] The wastewater used for cleaning flows into the cavity of the turntable 3 through the opening, and flows out into the water inlet sleeve 22 through the connection port at the bottom of the rotating drum 2. Then it is discharged and treated through the water supply pipe 24. This can ensure that the surface of the turntable 3 is clean and improve the cleaning quality, while facilitating the subsequent recycling of cleaning water. The fixing frame 23 can improve the stability of the water inlet sleeve 22, and the sealing frame 25 can improve the sealing of the rotating drum 2 inside the water inlet sleeve 22 to prevent water from overflowing.
[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A mechanical gear cleaning device, comprising a body (1), characterized in that, The machine body (1) is equipped with a rotating drum (2) inside. The top of the rotating drum (2) is fixedly connected to a turntable (3). The bottom inner wall of the machine body (1) is fixedly connected to a motor (4). The top of the machine body (1) is fixedly connected to a cylinder (9). The piston rod end of the cylinder (9) is fixedly connected to a connecting cylinder (10). The connecting cylinder (10) is equipped with multiple high-pressure spray guns (11). The top of the machine body (1) is fixedly connected to a water tank (12). The side wall of the water tank (12) is fixedly connected to a connecting pipe (13). The end of the connecting pipe (13) away from the water tank (12) extends into the interior of the connecting cylinder (10). The turntable (3) has a cavity inside. The inner wall of the turntable (3) above the cavity has multiple openings. The turntable (3) has gears (14) to be cleaned inside the multiple openings. The bottom of the machine body (1) is equipped with a transmission mechanism.
2. The mechanical gear cleaning device according to claim 1, characterized in that, The transmission mechanism includes a rotating shaft (5), two bevel gears (6), a first gear (7) and a second gear (8). The rotating shaft (5) is rotatably connected to the inner wall of the bottom end of the machine body (1). The two bevel gears (6) are respectively fixedly connected to the motor (4) and the corresponding end of the rotating shaft (5). The first gear (7) is fixedly sleeved on the shaft wall of the rotating shaft (5), and the second gear (8) is fixedly sleeved on the cylinder wall of the rotating cylinder (2). The first gear (7) and the second gear (8) are meshed with each other, and the two bevel gears (6) are meshed with each other.
3. The mechanical gear cleaning device according to claim 1, characterized in that, The turntable (3) has a rectangular groove on the inner wall of the opening. The turntable (3) has a rotating rod (15) slidably mounted on the inner wall of the rectangular groove. The rotating rod (15) extends into the turntable (3) and passes through the gear (14) to be cleaned. The turntable (3) has a slider (16) slidably mounted on the inner wall of the rectangular groove. The rotating rod (15) is rotatably connected to the inner wall of the slider (16). A spring (17) is fixedly connected to the side of the slider (16) away from the rotating rod (15).
4. The mechanical gear cleaning device according to claim 3, characterized in that, The top of the slider (16) is fixedly connected to a lever (18), which extends through the rectangular groove to the outside of the turntable (3).
5. The mechanical gear cleaning device according to claim 1, characterized in that, A stabilizing ring (19) is fixedly connected to the side wall of the turntable (3). A ball bearing (20) is rolled on the inner wall of the stabilizing ring (19). A sliding groove is opened on the inner wall of the machine body (1). The stabilizing ring (19) is slidably disposed on the inner wall of the sliding groove. A sealing strip (21) is fixedly connected to the inner wall of the machine body (1) above the sliding groove. The side wall of the sealing strip (21) is pressed against the side wall of the turntable (3).
6. The mechanical gear cleaning device according to claim 1, characterized in that, A fixing frame (23) is fixedly connected to the inner wall of the machine body (1). A water inlet sleeve (22) is rotatably sleeved on the cylinder wall of the rotating drum (2). The water inlet sleeve (22) is fixedly connected to the fixing frame (23). A water supply pipe (24) is provided on the side wall of the water inlet sleeve (22). Multiple connection ports are opened on the cylinder wall of the rotating drum (2) located at the water inlet sleeve (22). A sealing frame (25) is fixedly connected to the side wall of the rotating drum (2) located at the connection port. The sealing frame (25) is fitted to the inner wall of the water inlet sleeve (22).