Cleaning disc for cleaning zone-melting germanium ingot

By designing a cleaning disc with wavy protrusions and through holes, combined with ultrasonic vibration, the safety and thoroughness issues of cleaning impurities on the surface of zone-melted germanium ingots were solved, realizing automated batch cleaning and improving cleaning efficiency and product quality.

CN223932144UActive Publication Date: 2026-02-24YUNNAN CHIHONG INT GE CO LTD
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Patent Information

Application Number
CN202520883657.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-02-24
Estimated Expiration
2035-05-07

AI Technical Summary

Technical Problem

In existing technologies, the cleaning of impurities on the surface of zone-melted germanium ingots relies on artificial acid and alkali treatment, which poses safety risks and incomplete cleaning problems. Furthermore, the lack of a suitable tray design affects cleaning efficiency and quality.

Method used

A cleaning disc with wavy protrusions and through holes is designed to hold zone-melted germanium ingots. Combined with ultrasonic vibration cleaning, it ensures full contact between the acid, alkali, and rinsing liquid and the disc being cleaned, guaranteeing full contact between the cleaning disc surface and the disc being cleaned. It is made of corrosion-resistant material to ensure full contact between the acid, alkali, and rinsing pure water and the zone-melted germanium ingot being cleaned, resulting in thorough cleaning and ensuring that the surface quality of the zone-melted germanium ingot meets the standards.

Benefits of technology

Automated batch cleaning was achieved, reducing blind spots in cleaning, improving cleaning efficiency and product quality, and ensuring the appearance and safety of zone-melted germanium ingots.

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Abstract

The utility model relates to a cleaning disc for zone-melting germanium ingot cleaning. The cleaning disc comprises a plate body and a connecting column which is connected to the plate body and plays a supporting role. The plate body is a square plate body, wavy protrusions are arranged on one plate face of the plate body, a plurality of through holes are formed in the wave troughs of the wavy protrusions of the plate body in an array mode, side opening grooves are formed in the two sides of the plate body, connecting shaft holes are formed in the four corners of the plate body, and connecting columns are arranged in the connecting shaft holes in an inserted mode. And the assembly is convenient, and the recycling is easy.
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Description

Technical Field

[0001] This application relates to the field of cleaning equipment technology, and in particular to a cleaning disc for cleaning zone-melted germanium ingots. Background Technology

[0002] Currently, the production of zone-refined germanium ingots mainly follows the standard GB / T 11071-2018 "Zone-Refined Germanium Ingots". Section 3.4 of GB / T 11071-2018 specifies the surface quality requirements for zone-refined germanium ingots as follows: "The surface of zone-refined germanium ingots should have a silvery-gray luster, free from oxide films, cracks, pores, and slag." However, during the production process, impurities inevitably adhere to the surface, affecting its appearance. To meet the standard's quality requirements, these impurities are typically removed using acids and alkalis, followed by rinsing with pure water and drying to remove surface moisture. Currently, the acid and alkali cleaning and rinsing processes are primarily done manually. This approach is problematic because it compromises inherent safety, posing a risk of acid and alkali corrosion to cleaning workers. Furthermore, incomplete cleaning may occur, affecting the appearance of the zone-refined germanium ingots and consequently impacting the overall product quality. When using equipment for cleaning, a tray is needed to support the molten germanium ingots. This tray needs to be easy to stack the molten germanium ingots without affecting the normal cleaning process, and it also needs to be easy to clamp. There is no such tray in the existing technology. Utility Model Content

[0003] To address or partially address the problems existing in related technologies, this application provides a cleaning tray for cleaning zone-melted germanium ingots, which is easy to assemble and recyclable.

[0004] This application discloses a cleaning tray for cleaning zone-melted germanium ingots, including a plate and connecting columns that are connected and supported on the plate. The plate is square, with wavy protrusions on one side of the plate. Multiple through holes are arranged in an array at the troughs of the wavy protrusions. Side grooves are formed on both sides of the plate, and connecting shaft holes are formed at the four corners of the plate. Connecting columns are inserted into the connecting shaft holes.

[0005] Optionally, wavy protrusions are arranged vertically and horizontally on the surface of the plate to form point-like support protrusions, and through holes are set at the confluence of the troughs.

[0006] Optionally, the side grooves are constructed on all four sides of the plate.

[0007] Optionally, staggered, wave-shaped protrusions are symmetrically arranged on the upper and lower surfaces of the plate.

[0008] Optionally, the connecting shaft holes are symmetrically arranged on both surfaces of the plate and are stepped through holes.

[0009] The technical solution provided in this application may include the following beneficial effects:

[0010] This device uses ultrasonic vibration cleaning in the cleaning tank to ensure thorough contact between the cleaning acid / alkali, the rinsing pure water, and the molten germanium ingot being cleaned. This ensures a complete cleaning process, guaranteeing that the surface quality of the molten germanium ingot meets the required standards and ensuring product quality. The cleaning disc uses W-shaped or wavy raised supports to significantly reduce the contact area between the cleaning disc and the molten germanium ingot, preventing missed cleaning areas. Through holes are provided in the grooves of the W-shaped disc or wavy raised supports to allow the acid / alkali and rinsing pure water to fully contact the molten germanium ingot being cleaned, while also increasing the flowability of the acid / alkali and rinsing pure water for optimal cleaning results.

[0011] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0012] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0013] Figure 1 This is a schematic diagram of the structure shown in the embodiments of this application;

[0014] Figure 2 This is a schematic diagram of the structure shown in another embodiment of this application;

[0015] Figure 3 This is a schematic diagram of the structure shown in another embodiment of this application;

[0016] Figure 4 This is a side view shown in another embodiment of this application;

[0017] Figure label:

[0018] 1. Plate body; 2. Wavy protrusion; 3. Through hole; 4. Connecting shaft hole; 5. Connecting column; 6. Side groove; 7. Support protrusion. Detailed Implementation

[0019] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0020] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0021] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0022] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0023] To address the aforementioned problems, this application provides a cleaning tray for cleaning zone-melted germanium ingots. The technical solution of this application embodiment is described in detail below with reference to the accompanying drawings.

[0024] like Figure 1 The cleaning tray shown includes a plate 1 and connecting posts 5 that are connected to the plate and provide support. In this device, the plate 1 is a square plate with wavy protrusions 2 on one surface. Multiple through holes 3 are arranged in an array at the troughs of the wavy protrusions 2. Side grooves 6 are formed on both sides of the plate 1, and connecting shaft holes 4 are formed at the four corners of the plate 1. Connecting posts 5 are inserted into the connecting shaft holes 4.

[0025] In operation, the cleaning tray is placed in the storage mechanism in front of the cleaning tank. When the zone-melted germanium ingots, after resistivity testing and cutting, are transported to the cleaning tank, a robotic arm automatically places them onto the cleaning tray. Once the tray is full of a set number of ingots, a signal is transmitted to the robotic arm in the cleaning section. The robotic arm picks up the tray with the ingots and, according to a preheating tank, acid-alkali cleaning tank, and pure water rinsing tank, completes the acid-alkali cleaning and pure water rinsing of the ingots. They then automatically transfer to the next stage. By using the cleaning tray to support the zone-melted germanium ingots, batch cleaning is achieved, improving cleaning efficiency.

[0026] Thus, this device uses wave-shaped protrusions 2 to hold the molten germanium ingot in place, minimizing contact and reducing cleaning difficulty. Simultaneously, multiple through holes 3 on the plate 1 allow the cleaning solution to overflow from the bottom, cleaning the bottom of the ingot. Side grooves 6 facilitate gripping by a robotic arm. It is important to note that this application requires the use of corrosion-resistant materials for fabrication. Furthermore, this device employs ultrasonic cleaning in the cleaning tank, ensuring thorough contact between the cleaning acid / alkali and rinsing pure water and the molten germanium ingot being cleaned. This ensures complete cleaning, guarantees the surface quality of the ingot meets standard requirements, and safeguards product quality. The cleaning disc uses W-shaped or wavy convex supports to greatly reduce the contact area between the cleaning disc and the molten germanium ingot, so as to avoid cleaning blind spots. Through holes are set in the grooves of the W-shaped disc or wavy convex supports to allow the acid, alkali and rinsing pure water to fully contact the molten germanium ingot being cleaned, while increasing the fluidity of the acid, alkali and rinsing pure water to achieve the best cleaning effect.

[0027] In one embodiment, such as Figure 2 In order to minimize contact with the zone-melted germanium ingot, wavy protrusions 2 are arranged vertically and horizontally on the surface of the plate 1 to form point-like support protrusions 7, and through holes 3 are set at the intersection of the troughs. In this way, the contact with the zone-melted germanium ingot becomes point-like, and the contact area is reduced.

[0028] In one embodiment, the side slots 6 are constructed on the four sides of the plate 1 for easy clamping.

[0029] In one embodiment, such as Figure 3 and Figure 4 As shown, staggered, wave-shaped protrusions 2 are symmetrically arranged on the upper and lower surfaces of the plate 1. Connecting shaft holes 4 are symmetrically arranged on both surfaces of the plate 1 and are stepped through holes. This facilitates the use of the entire cleaning tray while also ensuring stable connection and support for the connecting shaft holes 4.

[0030] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0031] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0032] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A cleaning disc for cleaning zone-melted germanium ingots, characterized in that, It includes a plate (1) and connecting columns (5) that are connected and set on the plate to provide support; the plate (1) is a square plate, and a wave-shaped wave protrusion (2) is constructed on one side of the plate (1). Multiple through holes (3) are arranged in an array at the trough of the wave protrusion (2) of the plate (1). Side grooves (6) are constructed on both sides of the plate (1). Connecting shaft holes (4) are constructed at the four corners of the plate (1). The connecting columns (5) are inserted into the connecting shaft holes (4).

2. The cleaning tray for cleaning zone-melted germanium ingots according to claim 1, characterized in that: The wave-shaped protrusions (2) are arranged vertically and horizontally on the plate surface of the plate (1) to form point-shaped support protrusions (7), and the through holes (3) are arranged at the confluence of wave troughs.

3. The cleaning tray for cleaning zone-melted germanium ingots according to claim 1, characterized in that: The side grooves (6) are constructed on the four sides of the plate (1).

4. The cleaning tray for cleaning zone-melted germanium ingots according to claim 1, characterized in that: The staggered wave-shaped protrusions (2) are symmetrically arranged on the upper and lower surfaces of the plate (1).

5. A cleaning tray for cleaning zone-melted germanium ingots according to claim 4, characterized in that: The connecting shaft hole (4) is symmetrically arranged on both sides of the plate (1) and is a stepped through hole.