Filled can cleaning machine

Abstract

The utility model discloses a filled can cleaning machine, and belongs to the technical field of automatic cleaning. The spraying assemblies are arranged on the periphery of a filled can conveying chain; the water tank is arranged below the spraying assembly; the water pump is connected with the water tank and the spraying assembly; wherein the spraying assembly comprises a concentric-square-shaped pipe wound around the filled can conveying chain, a plurality of straight pipes parallel to the filled can conveying chain are connected to one side of the concentric-square-shaped pipe, and all the straight pipes are wound around the filled can conveying chain; the straight pipe is provided with nozzles which are evenly distributed and face the filled can conveying chain. According to the spraying assembly, the combination of the concentric-square-shaped pipe and the straight pipes is adopted, the straight pipes are evenly distributed on the periphery of the filled can conveying chain, comprehensive cleaning of cans is guaranteed, the additionally-arranged bent pipes are matched, the cleaning area is enlarged, especially cleaning of the tops and the side faces of the cans is improved, and the cleaning quality is improved; by recycling part of the spraying water, recycling of the spraying water is achieved, the water consumption of cleaning operation is reduced, and the energy-saving and environment-friendly requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of automated cleaning technology, specifically to a solid tank cleaning machine. Background Technology

[0002] In modern industrial production, tank cleaning is a crucial step in ensuring product quality and production efficiency. Traditional manual cleaning methods are not only inefficient but also struggle to guarantee consistent cleaning quality. Therefore, with the continuous development of automation technology, automated tank cleaning machines have gradually become the mainstream choice in the industry.

[0003] However, existing automated tank cleaning machines still have some shortcomings in use:

[0004] The unreasonable layout of the spray components results in a limited cleaning area, making it difficult to thoroughly clean the tank, especially the top and sides of the tank. Furthermore, the spray components are inconvenient to assemble and difficult to adjust.

[0005] In addition, during the cleaning process, a large amount of spray water is directly discharged, which not only increases production costs but also burdens the environment. Utility Model Content

[0006] The purpose of this invention is to provide a solid tank cleaning machine that improves the cleaning quality of tanks and reduces water consumption.

[0007] This utility model adopts the following technical solution: a full-tank cleaning machine, comprising:

[0008] The spray system is arranged around the entire tank conveyor chain;

[0009] A water tank is located below the spray assembly;

[0010] A water pump connects the water tank to the spray assembly;

[0011] The spray assembly includes a U-shaped tube wrapped around the full tank conveyor chain, with multiple straight pipes parallel to the full tank conveyor chain connected to one side of the U-shaped tube. Each straight pipe is wrapped around the full tank conveyor chain. The straight pipes are equipped with evenly distributed nozzles facing the full tank conveyor chain.

[0012] Preferably, there are four straight pipes in total, which are arranged in a rectangular shape and are respectively arranged on both sides of the full tank conveyor chain, as well as above and below the full tank conveyor chain.

[0013] Preferably, the straight pipe above the full tank conveyor chain is connected to two curved pipes on both sides, the end of the curved pipe away from the straight pipe is bent downward, and a nozzle facing the full tank conveyor chain is installed at the end of the curved pipe.

[0014] Preferably, one end of the U-shaped tube is connected to the water pump through a pipeline, a ball valve is installed in the pipeline, and the other end of the U-shaped tube is sealed by a quick-connect blind flange assembly.

[0015] Preferably, the U-shaped tube has multiple connectors fixed on the side near the straight tube; one end of the straight tube is fixedly connected to the corresponding connector via a quick-connect clamp assembly, and the other end of the straight tube is sealed via a quick-connect blind flange assembly.

[0016] Preferably, the spray assembly is provided in two sets.

[0017] Preferably, the two sets of spray components are symmetrically arranged, and the corresponding straight pipes in the two sets of spray components are arranged on the same straight line.

[0018] Preferably, the solid tank conveyor chain is supported by a lifting bracket; the lifting bracket includes supports at both ends and a pair of side plates fixed between the two supports, and the solid tank conveyor chain is supported between the two side plates.

[0019] Preferably, each of the side panels is formed by joining multiple flat plates together.

[0020] Preferably, a connecting plate is slidably mounted on the support, and the connecting plate is fixed to the support by positioning bolts; the side plate is fixed to the connecting plate.

[0021] The beneficial effects of this utility model are as follows:

[0022] The spray assembly uses a combination of U-shaped pipes and straight pipes, with the straight pipes evenly distributed around the tank conveyor chain to ensure comprehensive cleaning of the tank. The addition of bends expands the cleaning area, especially for cleaning the top and sides of the tank, thus improving the cleaning quality. The entire spray assembly is connected by a combination of quick-connect clamps and blind flanges, which facilitates disassembly and maintenance and increases the system's flexibility.

[0023] By recycling a portion of the spray water, the water is recycled, reducing the water consumption of the cleaning operation and meeting the requirements of energy conservation and environmental protection. By symmetrically setting two sets of spray components, the cleaning quality of the rear set of spray components is improved, ensuring that the tank is clean. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1This is a perspective view of a solid tank cleaning machine provided for an embodiment of the present utility model.

[0026] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0027] Figure 3 This is a front view of a solid tank cleaning machine provided for an embodiment of the present utility model.

[0028] Figure 4 for Figure 3 Enlarged view of point B in the middle.

[0029] Figure 5 This is a top view of a solid tank cleaning machine provided in an embodiment of the present utility model.

[0030] Figure 6 for Figure 5 A magnified view of point C in the middle.

[0031] Figure 7 This is a 3D view of the spray system.

[0032] Explanation of reference numerals in the attached drawings: 1. Water pump; 2. Water tank; 3. Sprinkler assembly; 31. U-shaped pipe; 311. Connecting pipe head; 32. Straight pipe; 33. Nozzle; 34. Bend; 4. Pipeline; 5. Quick-connect blind flange assembly; 6. Quick-connect clamp assembly; 7. Ball valve; 8. Support; 81. Connecting plate; 9. Side plate. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Example 1:

[0035] like Figure 1 , Figure 3 and Figure 5 As shown, this utility model provides a tank cleaning machine, which mainly includes a water tank 2, a water pump 1, and a spray assembly 3. The inlet of the water pump 1 is connected to the water tank 2 through a pipe 4, and the outlet of the water pump 1 is connected to the spray assembly 3 through a pipe 4. A ball valve 7 is installed in the pipe 4 on the outlet side of the water pump 1 to control the start and stop of the water pump 1.

[0036] Combination Figures 3 to 7As shown, the spray assembly 3 is arranged around the tank conveyor chain to clean the tanks during the conveying process. The spray assembly 3 includes a loop tube 31 wrapped around the tank conveyor chain. One end of the loop tube 31 is connected to the water pump 1 through the pipe 4, and the other end is sealed by the quick-connect blind flange assembly 5. Four evenly distributed connecting pipe ends 311 are fixed on one side of the loop tube 31. Each connecting pipe end 311 is connected to a straight pipe 32 through the quick-connect clamp assembly 6. The end of the straight pipe 32 away from the loop tube 31 is sealed by the quick-connect blind flange assembly 5.

[0037] In this embodiment, four straight pipes 32 are wrapped around the tank conveyor chain and parallel to the conveying direction of the tank conveyor chain. The four straight pipes 32 are rectangularly distributed and are arranged on both sides of the tank conveyor chain, as well as above and below the tank conveyor chain. Each straight pipe 32 has a row of nozzles 33 connected to the side facing the tank conveyor chain, realizing comprehensive cleaning of the tanks on the tank conveyor chain. In addition, multiple bends 34 are connected to both sides of the upper straight pipe 32. The far ends of the bends 34 are vertically downward, and nozzles 33 are installed at the ends of the bends 34, expanding the cleaning area of ​​the entire spray assembly 3 and improving the cleaning quality of the tanks.

[0038] Example 2:

[0039] Based on the above embodiment one, as follows Figures 1 to 6 As shown, in this embodiment, the water tank 2 is located below the spray assembly 3 to recover some of the cleaning water. A filter assembly is added to the water tank 2 to filter the water entering the pipe 4. By recycling the spray water, the water consumption for the cleaning operation is reduced.

[0040] In this embodiment, two sets of spray assembly 3, water pump 1, and water tank 2 are symmetrically arranged. The two sets of spray assembly 3 are symmetrically arranged around the center of the tank conveyor chain, and the corresponding straight pipes 32 in the two sets of spray assembly 3 are arranged on the same straight line. By setting two sets of spray assembly 3 to clean the tank twice, the cleaning quality of the tank is improved while realizing the recycling of spray water, ensuring that the tank is clean.

[0041] Work process:

[0042] Water pump 1 draws water from water tank 2 and inputs it into spray assembly 3; the solid tank conveyor chain runs between each straight pipe 32. During the process of the tank being transported on the solid tank conveyor chain, the nozzles spray the tank, and most of the water will fall into the water tank 2 below, realizing the recycling of water resources.

[0043] Example 3:

[0044] Based on the above embodiment two, as follows Figures 1 to 3As shown, in this embodiment, the conveyor chain for the full tank is supported on a lifting bracket, which allows the position of the conveyor chain to be adjusted at a certain height. The lifting bracket includes supports 8 at both ends and a pair of side plates 9 fixed between the two supports 8. The conveyor chain for the full tank is installed on the inner wall of the two side plates 9. Each side plate 9 is formed by joining multiple flat plates together, facilitating the selection of a suitable length. Through holes are provided on the side plates 9 to facilitate the installation of the spray assembly 3. A connecting plate 81 is slidably installed on the support 8, and the connecting plate 81 can slide up and down on the support 8. After the position of the connecting plate 81 is adjusted, the connecting plate 81 is fixed to the support 8 by positioning bolts. The side plates 9 are fixed on the connecting plates 81 and their height can be adjusted along with the connecting plates 81.

[0045] In this embodiment, the position of the tank conveyor chain can be adjusted at a certain height using a lifting bracket, enabling the cleaning machine to adapt to tanks of different heights and sizes, thus improving the equipment's versatility and adaptability. The lifting bracket adopts a combination design of support, connecting plate, and side upright plate, which is structurally stable and reliable, and facilitates the selection of a suitable length to accommodate tank conveyor chains of different lengths.

[0046] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0047] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A full-tank cleaning machine, Its features are, include: The spray assembly (3) is arranged around the tank conveyor chain; A water tank (2) is arranged below the spray assembly (3); A water pump (1) is connected to the water tank (2) and the spray assembly (3). The spray assembly (3) includes a loop tube (31) that wraps around the solid tank conveyor chain. One side of the loop tube (31) is connected to a number of straight tubes (32) that are parallel to the solid tank conveyor chain. Each straight tube (32) is wrapped around the solid tank conveyor chain. The straight tubes (32) are equipped with evenly distributed nozzles (33) facing the solid tank conveyor chain.

2. The tank cleaning machine according to claim 1, characterized in that: There are four straight pipes (32) in total. The four straight pipes (32) are arranged in a rectangular shape and are respectively arranged on both sides of the full tank conveyor chain, as well as above and below the full tank conveyor chain.

3. The tank cleaning machine according to claim 2, characterized in that: The straight pipe (32) above the full tank conveyor chain is connected to two sides of a bend (34), the bend (34) is bent downward at the end away from the straight pipe (32), and a nozzle (33) facing the full tank conveyor chain is installed at the end of the bend (34).

4. A tank cleaning machine according to claim 1, characterized in that: One end of the loop pipe (31) is connected to the water pump (1) through the pipeline (4), and a ball valve (7) is installed in the pipeline (4). The other end of the loop pipe (31) is sealed by a quick-connect blind flange assembly (5).

5. A tank cleaning machine according to claim 1, characterized in that: The loop tube (31) has multiple connectors (311) fixed on one side near the straight tube (32); one end of the straight tube (32) is fixedly connected to the corresponding connector (311) through a quick-connect clamp assembly (6), and the other end of the straight tube (32) is sealed by a quick-connect blind flange assembly (5).

6. A tank cleaning machine according to claim 1, characterized in that: The spray assembly (3) is provided in two sets.

7. A tank cleaning machine according to claim 2, characterized in that: The two sets of spray components (3) are symmetrically arranged, and the corresponding straight pipes (32) in the two sets of spray components (3) are arranged on the same straight line.

8. A tank cleaning machine according to claim 1, characterized in that: The solid tank conveyor chain is supported by a lifting bracket; the lifting bracket includes supports (8) at both ends and a pair of side plates (9) fixed between the two supports (8), and the solid tank conveyor chain is supported between the two side plates (9).

9. A tank cleaning machine according to claim 8, characterized in that: Each of the side panels (9) is formed by joining multiple flat plates together.

10. A tank cleaning machine according to claim 8, characterized in that: A connecting plate (81) is slidably installed on the support (8), and the connecting plate (81) is fixed to the support (8) by positioning bolts; the side plate (9) is fixed on the connecting plate (81).

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