Self-flowing type granulating mold of alloy granulating machine
By designing multiple sets of groove components in the alloy granulator, with the grooves tilted at angles of 10°-25° from high to low, the problem of uncontrollable casting volume was solved, achieving uniform granulation of alloy ingots and stability of product quality, and reducing production costs.
Patent Information
- Application Number
- CN202520586085.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-31
AI Technical Summary
The existing alloy granulation machine's casting system cannot precisely control the casting volume, resulting in alloy ingots sticking together and varying sizes, increasing production costs and waste generation.
Multiple sets of parallel groove components are used, with the grooves inclined at an angle of 10°-25° from high to low. They are used to receive molten metal and allow it to flow by gravity into the next groove, ensuring that the amount of molten metal in each groove is consistent.
This reduces adhesion between alloy ingots, ensures consistent product quality, lowers production costs, and reduces waste.
Smart Images
Figure CN223932549U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a self-flowing granulation mold for an alloy granulator, belonging to the technical field of alloy granulator. Background Technology
[0002] The alloy granulation machine is a machine that melts an alloy solution into a liquid in a blast furnace and pours it into a mold. After cooling and solidification, the mold is set on a circulating conveyor chain with a fixed pouring point. The circulating conveyor chain continuously moves the molds to pour the alloy, and then the long conveyor chain allows the alloy ingot in the mold to cool and solidify in the air.
[0003] Currently, existing gating systems mainly use guide channels to pour into the mold. Since the mold capacity is fixed, but the pouring volume cannot be controlled, the alloy ingots inside the mold often stick together, requiring subsequent processing. Furthermore, the alloy ingots are of different sizes, requiring subsequent grinding to ensure product quality, which greatly increases production costs and generates a large amount of waste that needs to be remelted. Utility Model Content
[0004] To address the technical problems existing in the prior art, this utility model provides a self-flowing granulation mold for an alloy granulator that is simple in structure, reasonable in design, and can ensure uniform granulation of products and reduce waste.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is a self-flowing granulation mold for an alloy granulator, which includes multiple sets of groove assemblies arranged side by side. Each groove assembly includes a mold plate and a flow channel arranged on the mold plate, as well as multiple grooves arranged sequentially from high to low within the flow channel. The grooves are used to receive molten metal and allow the molten metal to flow sequentially into the next groove.
[0006] Preferably, the inclination angle of the groove from high to low is 10°-25°.
[0007] Preferably, the groove is a conical groove that is larger at the top and smaller at the bottom, and the groove opening is square, circular, elliptical, or polygonal.
[0008] Preferably, the upper edge of the groove at the lowest part is flush with the bottom of the guide channel.
[0009] Compared with the prior art, the present invention has the following technical effects: The present invention has a simple structure and reasonable design. Through the grooves set at different heights in the mold, the molten metal can flow into each groove by gravity, ensuring that the molten metal in each groove is constant. This greatly reduces the mutual adhesion between the metal ingots in the mold, and also ensures that the metal ingots are of consistent size, thus ensuring product quality and reducing production costs. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model.
[0011] Figure 2 This is a schematic diagram of the groove assembly in this utility model.
[0012] Figure 3 This is a schematic diagram of the connection between the movable mold slots in this utility model. Detailed Implementation
[0013] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0014] like Figures 1 to 3 As shown, the self-flowing granulation mold of the alloy granulator includes multiple sets of groove components 1 arranged side by side. The groove component 1 includes a mold plate 2 and a flow channel 3 arranged on the mold plate 2, as well as multiple grooves 4 arranged in descending order of height in the flow channel 3. The grooves 4 are used to receive molten metal and allow the molten metal to flow into the next groove in sequence.
[0015] This invention employs multiple grooves 4 arranged sequentially from high to low. After the molten metal enters the groove 4, it flows into the next groove 4 in sequence under the action of gravity. This ensures that there is no excess molten metal in the groove and guarantees consistent product quality.
[0016] The inclination angle of the groove 4 from high to low is 10°-25°, and this angle can be adjusted according to process requirements. The groove 4 is a conical groove that is wider at the top and narrower at the bottom, and the groove opening shape of the groove 4 can be square, circular, elliptical, or polygonal. The upper edge of the groove 4 at the lowest part is flush with the bottom of the guide channel 3, ensuring that the molten metal in the bottom groove can still flow by gravity to the next mold.
[0017] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included within the scope of the present utility model.
Claims
1. A self-flowing granulation mold for an alloy granulation machine, characterized in that: The device includes multiple sets of groove assemblies arranged side by side. Each groove assembly includes a mold plate, a flow channel disposed on the mold plate, and multiple grooves arranged sequentially from high to low within the flow channel. The grooves are used to receive molten metal and allow the molten metal to flow sequentially into the next groove.
2. The self-flowing granulation mold for the alloy granulator according to claim 1, characterized in that: The inclination angle of the groove from high to low is 10°-25°.
3. The self-flowing granulation mold for the alloy granulator according to claim 1, characterized in that: The groove is a conical groove that is larger at the top and smaller at the bottom, and the groove opening can be square, circular, elliptical, or polygonal.
4. The self-flowing granulation mold for the alloy granulator according to claim 1, characterized in that: The upper edge of the groove at the lowest part is flush with the bottom of the flow channel.