Diverter of alloy granulating machine

By designing a distributor for the alloy granulator, the problem of uncontrollable casting volume in the alloy granulator casting system was solved, achieving uniform distribution and consistency of alloy ingots, and reducing production costs and waste.

CN223932550UActive Publication Date: 2026-02-24SHANXI CHANGLIDA INTELLIGENT CAST IRON MACHINE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202520586088.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-24
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

The existing alloy granulation machine's casting system cannot control the casting volume, causing alloy ingots inside the mold to stick together and vary in size, increasing production costs and waste.

Method used

An alloy granulator distributor is used, including an overflow trough and a moving mold trough. Multiple overflow guide channels are set on the overflow trough to divert the molten metal into multiple sets of parallel groove components. The grooves are inclined at an angle of 10°-25° from high to low to ensure uniform distribution of the molten metal.

Benefits of technology

This reduces the adhesion of alloy ingots within the mold, ensuring consistent product quality and reducing production costs and waste generation.

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Abstract

The utility model relates to a diverter of an alloy granulating machine, which belongs to the technical field of alloy granulating machines and particularly comprises an overflow groove and a movable die groove arranged below the overflow groove, a plurality of overflow guide grooves are arranged on the overflow groove and used for enabling molten metal to overflow into the movable die groove, and the overflow guide grooves are communicated with the movable die groove. The granulator is simple in structure, reasonable in design and capable of ensuring uniform granulation of products and reducing waste materials.
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Description

Technical Field

[0001] This utility model relates to a distributor for an alloy granulator, belonging to the technical field of alloy granulator. Background Technology

[0002] The alloy granulation machine is a machine that melts an alloy solution into a liquid in a blast furnace and pours it into a mold. After cooling and solidification, the mold is set on a circulating conveyor chain with a fixed pouring point. The circulating conveyor chain continuously moves the molds to pour the alloy, and then the long conveyor chain allows the alloy ingot in the mold to cool and solidify in the air.

[0003] Currently, existing gating systems mainly use guide channels to pour into the mold. Since the mold capacity is fixed, but the pouring volume cannot be controlled, the alloy ingots inside the mold often stick together, requiring subsequent processing. Furthermore, the alloy ingots are of different sizes, requiring subsequent grinding to ensure product quality, which greatly increases production costs and generates a large amount of waste that needs to be remelted. Utility Model Content

[0004] To address the technical problems existing in the prior art, this utility model provides an alloy granulator distributor with a simple structure and reasonable design that can ensure uniform product granulation and reduce waste.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is an alloy granulator distributor, which includes an overflow trough and a movable mold trough disposed below the overflow trough. The overflow trough is provided with a plurality of overflow guide troughs, which are used to overflow molten metal into the movable mold trough.

[0006] The movable mold groove includes multiple sets of groove assemblies arranged side by side. Each groove assembly includes a mold plate, a flow guide channel disposed on the mold plate, and multiple grooves arranged sequentially from high to low within the flow guide channel. The grooves are used to receive molten metal and allow the molten metal to flow sequentially into the next groove.

[0007] The overflow guide groove and the groove assembly are one-to-one correspondences.

[0008] Preferably, the inclination angle of the groove from high to low is 10°-25°.

[0009] Preferably, the groove is a conical groove that is larger at the top and smaller at the bottom, and the groove opening is square, circular, elliptical, or polygonal.

[0010] Preferably, the upper edge of the groove at the lowest part is flush with the bottom of the guide channel.

[0011] Compared with the prior art, the present invention has the following technical effects: The present invention has a simple structure and reasonable design. It uses multiple overflow ports to overflow the molten metal into the mold. Through the grooves set at different heights in the mold, the molten metal flows into each groove by gravity, ensuring that the amount of molten metal in each groove is constant. This greatly reduces the mutual adhesion between the metal ingots in the mold, and also ensures that the size of the metal ingots is consistent, thus ensuring product quality and reducing production costs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the groove assembly in this utility model.

[0014] Figure 3 This is a schematic diagram of the connection between the movable mold slots in this utility model. Detailed Implementation

[0015] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0016] like Figures 1 to 3 As shown, the alloy granulator distributor includes an overflow trough 1 and a movable mold trough 2 located below the overflow trough. The overflow trough 1 is provided with multiple overflow guide troughs 3, which are used to overflow molten metal into the movable mold trough 2. The movable mold trough 2 includes multiple sets of groove assemblies 4 arranged side by side. The groove assembly 4 includes a mold plate 5 and a guide channel 6 provided on the mold plate 5, as well as multiple grooves 7 arranged sequentially from high to low within the guide channel 6. The grooves 7 are used to receive molten metal and allow the molten metal to flow sequentially into the next groove. The overflow guide troughs 3 correspond one-to-one with the groove assemblies 4.

[0017] This invention employs multiple overflow guide channels 3 on the overflow channel 1, through which molten metal overflows into the movable mold channel 2. The movable mold channel 2 contains multiple grooves 7 arranged sequentially from high to low. After the molten metal enters a groove 7, it flows sequentially into the next groove 7 under the influence of gravity, thus preventing excess molten metal from remaining in the grooves and ensuring consistent product quality.

[0018] The inclination angle of the groove 7 from high to low is 10°-25°, and this angle can be adjusted according to process requirements. The groove 7 is a conical groove that is wider at the top and narrower at the bottom, and the groove opening shape of the groove 7 can be square, circular, elliptical, or polygonal. The upper edge of the groove 7 at the lowest part is flush with the bottom of the guide channel 6, ensuring that the molten metal in the bottom groove can still flow by gravity into the next moving mold groove 2.

[0019] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included within the scope of the present utility model.

Claims

1. A distributor for an alloy granulator, characterized in that: It includes an overflow trough and a movable mold trough disposed below the overflow trough. The overflow trough is provided with a plurality of overflow guide troughs, which are used to overflow molten metal into the movable mold trough. The movable mold groove includes multiple sets of groove assemblies arranged side by side. Each groove assembly includes a mold plate, a flow guide channel disposed on the mold plate, and multiple grooves arranged sequentially from high to low within the flow guide channel. The grooves are used to receive molten metal and allow the molten metal to flow sequentially into the next groove. The overflow guide groove and the groove assembly are in one-to-one correspondence.

2. The alloy granulator distributor according to claim 1, characterized in that: The inclination angle of the groove from high to low is 10°-25°.

3. The alloy granulator distributor according to claim 1, characterized in that: The groove is a conical groove that is larger at the top and smaller at the bottom, and the groove opening can be square, circular, elliptical, or polygonal.

4. The alloy granulator distributor according to claim 1, characterized in that: The upper edge of the groove at the lowest part is flush with the bottom of the flow channel.